Power Innovations EVQC0 M B Series User manual

Mobile EV Quick Charger with Modem
Model EVQC0xx-MxBx
Installation and Operation Manual
MNL217
Revision 1.1

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READ THIS MANUAL CAREFULLY
SAVE ALL INSTRUCTIONS
This manual contains important information regarding Power Innovations International products or processes listed on the
title page. Please read all instructions carefully before assembling, installing, or operating equipment. Keep this manual
handy for easy reference.
This manual may accompany other instructional guides or manuals for standard installation and operations of the
supported products. Please contact Power Innovations if you need additional guides or manuals and have not received
them.
Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies,
which may include Power Innovations International, Inc. (part of LiteOn Group), LiteOn Technology Corporation, or a third
party.
Copyright © 2023
Power Innovations International, Inc.; American Fork, UT, USA
All rights reserved.

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1—Product Overview...........................................................................................................................................................1
1.1 Introduction...............................................................................................................................................................1
1.2 Highlighted Features of EVQC0xx-MxBx .................................................................................................................1
1.3 Charger Features Identified......................................................................................................................................2
1.4 Symbols Used in this Manual ...................................................................................................................................3
1.5 Acronyms Used in this Manual.................................................................................................................................3
2—Safety and Specifications..............................................................................................................................................4
2.1 IMPORTANT SAFETY INSTRUCTIONS –SAVE THESE INSTRUCTIONS ..........................................................4
2.2 Specifications –Mobile EV Quick Charger Model EVQC0xx-MxBx.........................................................................5
3—Installing EV Charger .....................................................................................................................................................6
3.1 What’s Provided with Charger .......................................................................................................................................7
3.2 Additional Tools and Supplies Required .......................................................................................................................7
3.3 Prepare Installation Site............................................................................................................................................8
3.4 Install Power Supply Units and Shelf Controllers.....................................................................................................9
3.5 Configure Cellular Modem (if available on Unit) and Register on Network............................................................11
3.6 Configure and Wire AC Input Power ......................................................................................................................12
4—Setting Up Power Level and Operating EV Quick Charger ......................................................................................17
5—Maintaining EV Charger...............................................................................................................................................21
5.1 Clean Air Vents and Filter.......................................................................................................................................21
5.2 Replace Air Filter ....................................................................................................................................................22
5.3 Restart after Emergency Stop ................................................................................................................................22
6—Regulatory.....................................................................................................................................................................23
7—Warranty........................................................................................................................................................................23
8—Contact Information .....................................................................................................................................................24

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1—Product Overview
This section provides product overview for EVQC0xx-MxBx, Power Innovations International Mobile EV Quick Charger
with RFID and Modem.
1.1 Introduction
This EV quick charger is an electric vehicle (EV) power supply that is on swivel casters with locks so it can be easily
moved to different locations within a facility. After it’s initially installed and made operational in one location within a
facility, an operator can plug the EV charging cable into their electric vehicle and start a charging session. Later, when
charger is needed in a new location, an operator can relocate it by powering it down and unplugging it before moving
it, and then plugging it in and powering it up again in the new location before starting next charging session.
Although some assembly is initially required, each mobile quick charger ships with all parts required for installation
except the input cabling and wire, which is provided by the installer or end user.
Use this document to help you:
1. Safely prepare installation site
2. Install power modules and shelf controllers
3. Configure cellular modem and register charger on network
4. Configure and wire AC input power to quick charger
5. Operate EV quick charger (Charge an electric vehicle)
6. Maintain EV quick charger
1.2 Highlighted Features of EVQC0xx-MxBx
Feature
Description
AC Input Power
Options
240V single-phase
208/240V 3-phase, 4-wire Delta
480V 3-phase, 5-wire Wye
DC Output Power
Up to 60 kW
Communication
RJ45 Bulkhead Connector (Optional Cellular 4G LTE Network, Wi-Fi)
User Interface
Emergency Stop Button
LCD Screen
RFID Tap authorization
Power Up button
Power Down button

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1.3 Charger Features Identified
Handlebars
Cellular Antenna
AC Input
Cord Hanger
Figure 1—Front View of Mobile EV Quick Charger Model EVQC060-M5BA
User Interface
LCD Screen
Hanger for
DC Output/
Charging Cable
E-Stop
Power Up & Down
Buttons under Cover
AC Main Switch
Front Panel
AC Input
Cover Plate
RJ45 Bulkhead
Connector
RFID Reader
CCS1 DC Output/
Charging Cable
Air Exhaust
Swivel Casters
with Locks
Cellular Antenna
Reversible
Rear Screen
with Air Filter
Air Intake
CCS1
DC Output/Charging Cable
Rear Cover
Figure 2—Back View of Mobile EV Quick Charger Model EVQC060-M5BA

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1.4 Symbols Used in this Manual
Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other
pertinent content contained here. These icons are described in the table below.
Icon
Type of Warning
Description
ELECTRICAL WARNINGS
WARNING! RISK OF ELECTRIC SHOCK!
ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL
PROVIDES MORE INFORMATION ABOUT THE
SPECIFIC WARNING.
WARNINGS
WARNING! RISK OF ELECTRIC SHOCK!
ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL
PROVIDES MORE INFORMATION ABOUT THE
SPECIFIC WARNING.
Caution!
Caution!
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or
serious damage to the equipment. Important safety
measures may also be described in Cautions.
Note
Note
Offers practical advice that may be helpful but can be
disregarded.
1.5 Acronyms Used in this Manual
Acronym
Explanation
AC
Alternating Current
DC
Direct Current
EV
Electric Vehicle

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2—Safety and Specifications
The following safety instructions apply throughout the EV Charger installation process. Be familiar with them
before moving on to the next section to complete the installation.
2.1 IMPORTANT SAFETY INSTRUCTIONS –SAVE THESE INSTRUCTIONS
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTUCTION AND
OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD
ADJUST, MODIFY, AND SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE THIS
PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
READ THIS MANUAL THOROUGHLY PRIOR TO INSTALLING AND ENERGIZING THE
EQUIPMENT. INSPECTION AND MAINTENENACE OF THIS EQUIPMENT SHOULD BE
PERFORMED IN ACCORDANCE WITH THE PROCEDURES DETAILED IN THIS MANUAL.
WARNING! RISK OF ELECTRIC SHOCK!
THIS UNIT CONTAINS NO INTERIOR PARTS THAT CAN BE SERVICED WITHOUT QUALIFIED
PERSONNEL. IF MAINTENANCE PROCESSES SPECIFIED IN THIS MANUAL FAIL TO SOLVE
THE PROBLEM, QUALIFIED PERSONNEL MUST SERVICE THE UNIT.
WARNING! RISK OF ELECTRIC SHOCK!
THE PURPOSE OF THIS MANUAL IS TO PROVIDE YOU WITH INFORMATION NECESSARY TO
SAFELY INSTALL, OPERATE, AND MAINTAIN THIS EQUIPMENT. KEEP THIS MANUAL FOR
FUTURE REFERENCE.
WARNING! RISK OF ELECTRIC SHOCK!
SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES OR
MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN
SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
THIS EV QUICK CHARGER CONTAINS HIGH VOLTAGE POWER THAT IS POTENTIALLY
DANGEROUS IF NOT HANDLED PROPERLY.
Caution! The installer is responsible for conforming to all local and national electrical
codes and standards applicable in the jurisdiction this equipment is installed in.

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2.2 Specifications –Mobile EV Quick Charger Model EVQC0xx-MxBx
Electrical Specifications
AC Input
AC Input Power Options
240V single phase
208V/240V 3-phase, 4-wire Delta
480V 3-phase, 5-wire Wye
AC Input Voltage Operating Range and
Current
240V single phase: 190V to 305V, 225A max, 50-60 Hz
208V/240V 3 phase Delta:190V to 264V, 172A max, 50-60 Hz
480V 3 phase Wye: 384V to 528V, 100A max, 50-60 Hz
Recommended upstream overcurrent
protection device rating
240V single phase: 400A
208V/240V 3 phase Delta: 220A
480V 3 phase Wye: 160A
Power factor
> 0.98
Efficiency
> 95% @ full load
DC Output
Maximum DC Output Power
Up to 60 kW
DC Output Voltage Range
250V –920V (400V and 800V nominal)
Maximum DC Output Current
150A with DC output < 450V
75A with DC output > 450V
DC Connector
CCS1
DC Charging Cable Length
5 m (16.4 ft.) standard
Dimensions and Weights
Dimensions for Charger with
Handlebar-Hangers and Wheels (H x W x D)
843 x 820 x 610 mm (33.2 x 32.2 x 24 in.)
Dimension Charger with Wheels only
(H x W x D)
615 x 559 x 610 mm (24.2 x 22 x 24 in.)
Weight –60 kW Mobile EV Quick Charger
Up to 125 kg (275 lbs.)
Environment Specification
Operating Temperature Range
-30°C to +50°C
Storage Temperature Range
-40°C to +60°C
Ingression Protection of Enclosure
IP20, NEMA 1
Humidity
95%
Altitude - Operation
2000 m (6560 ft.)
Certificate/Compliance
Complies with UL Standards for Safety
UL 2202: Electric Vehicle (EV) Charging System Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle
(EV) Supply Circuits; Part 1: General Requirements

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3—Installing EV Charger
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING
INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL
FOR ANY INSTALLATION OR MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION
COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR
WITH THE CONSTUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS
INVOLVED SHOULD ADJUST, MODIFY, AND SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE
THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT POWER SUPPLY TO THE EV QUICK
CHARGER UNTIL THE WIRING AND BUS BAR CONFIGURATION IS COMPLETE AND THE AC
SERVICE PANEL IS IN PLACE AND SECURE.

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3.1 What’s Provided with Charger
EVQC0xx-MxBx
Description
1 Mobile EV Quick Charger with Modem for up to
DC 60kW output, fully assembled exterior
Up to 6 Shelf Controllers (SCs)
Up to 18 Power Supply Units (PSUs)
3 Configuration Bus Bars, each uniquely configured
(ship anchored in storage location inside charger)
4 cable plates (1.5”, 2”, 2.5”, 3” diameter hole)
4 cable glands/cord grips, thread diameters include:
38.1 mm, 50 mm, 63.5 mm, 75 mm (1.5”, 2”, 2.5”,
3”)
1 manual (MNL217, this document) -
“Mobile EV Quick Charger with Modem –Model
EVQC0xx-MxBx, Installation and Operation Manual”
3.2 Additional Tools and Supplies Required
•Metric Allen
wrench set
•T10 and T25 Torx
t-handle screwdrivers
•Philips
Screwdriver
•Electrical
AC Input
Cable
•Desired
Compression
Lugs

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3.3 Prepare Installation Site
Become familiar with basic dimensions of the Mobile EV Quick Charger and Installation Site warning and best
practice(s).
1. Basic dimensions of Mobile EV Quick Charger EVQC060-MxB with hangers and swivel casters are shown in
Figure 3.
Figure 3—Depth, Width, and Height of Mobile Charger (includes Handles and Wheels)
2. Select storage and operation locations that are not hazardous.
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
DO NOT STORE OR OPERATE CHARGER IN A HAZARDOUS LOCATION.
3. Best practice for mobile EV Quick Charger installation locations:
Select indoor storage location where charger will not be in direct sunlight.

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3.4 Install Power Supply Units and Shelf Controllers
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION
ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S PANELS. FAILURE TO OBSERVE THIS
PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
This EV Quick Charger ships with many of its components pre-installed, such as CCS1 charging cable and
empty power shelves. Essential charger components that do not ship preinstalled are shelf controllers (SCs)
and power supply units (PSUs). These can be installed anytime and in any order prior to powering the
charger on.
To install shelf controllers and power supply units:
1. Ensure AC power to mobile quick charger is turned OFF at charger’s AC main switch.
OFF
Figure 4—AC main power switch in the OFF position
2. (Optional) If you choose to remove screen from rear cover, use a T25 Torx t-handle screwdriver to
remove 6 buttonhead screws securing screen to rear cover; then set screen and screws aside (Figure 5).
Removing the screen is not required, but it does make removing and re-installing rear cover easier. You
may also want to reverse the screen before re-attaching it to rear cover so its air filter will be accessible
on the outside of the charger after rear cover is re-installed.
3. Using a T10 Torx t-handle screwdriver, remove 16 buttonhead screws on perimeter of rear cover securing
charger’s rear cover (Figure 6) to charger, then lift cover slightly and pull bottom end out first to then lower
and remove cover from charger.
Figure 5—Optional Removal of Screen Figure 6—Removal of Rear Cover with Screen still attached

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4. Insert up to 6 Shelf Controllers (SCs), 1 on each shelf (Figure 7) and secure with built-in screw (Figure 8).
Figure 7—Install Shelf Controllers Figure 8—Secure Shelf Controllers
5. Insert up to 18 power supply units (PSUs), 3 on each shelf (Figure 9) and ensure each PSU release lever
clicks into the locked position.
6. (Conditional) If unit has cellular modem installed, leave rear cover open and skip to next section to
configure cellular modem now.
7. Secure rear cover to back of the mobile charger. Note: Rear screen (attached to rear cover) is reversible
(see Step 2). Choose to either restore the rear screen to its original shipping position or flip the screen
around before securing it again to the rear cover (making filter accessible on the outside of the charger).
Shelf Controller Power Supply Units
Figure 9—Install Power Supply Units

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3.5 Configure Cellular Modem (if available on Unit) and Register on Network
If a cellular modem is not installed on your mobile charger, skip to Section 3.6.
WARNING! RISK OF ELECTRIC SHOCK!
DO NOT CONNECT POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED
INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTATED.
Note: SIM cards for cellular modem must be provided by product owner or administrator.
To configure cellular modem and register charger on the backend network:
1. Ensure AC power to EV Quick charger is turned OFF at site’s AC breaker or charger’s AC main switch.
2. If EV charger’s rear cover is closed, open it by removing 6 screws from both sides of rear cover, lift and
pull it forward to remove cover, and then set rear cover and screws aside (Figure 10).
Figure 10—Remove Rear Cover to access cellular modem
3. Inside open rear of charger, remove one or two screws from face of cellular modem as indicated in
Figures 11 and 12 (depends on the brand of modem included), and then remove slot cover to expose
modem’s expansion slots.
A
Figure 11—For Amit Modem, remove 2 screws and slot cover to expose SIM card slots
A
A
4. Insert a SIM card in slot A only.
5. Return slot cover to its original position on modem and secure it with original screw(s).
Figure 12 –For Peplink Modem, remove 1 screw and small slot cover to expose SIM card slots A and B

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6. Register this EV charger as one of the supported devices on the owner’s backend network. Later, after
you have configured and wired the AC power input and you apply power to the charger, the modem will
find the cellular network and attempt to automatically connect.
7. If you are ready to configure and wire AC input power, leave the rear cover off and skip to next section.
8. If you are not ready to configure and wire AC input power at this time, then return rear cover to back of
charger and secure with its original screws.
3.6 Configure and Wire AC Input Power
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES. FAILURE TO
OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
DO NOT PROVIDE LIVE POWER TO THE EV QUICK CHARGER UNTIL BUS BAR CONFIGURATION
AND AC WIRING IS COMPLETE AND THE AC SERVICE PANEL IS IN PLACE AND SECURE.
WARNING! RISK OF ELECTRIC SHOCK!
ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTUCTION AND OPERATION
OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD ADJUST, MODIFY, AND
SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE
INJURY OR DEATH.
1. Ensure AC power to EV quick charger is turned OFF at site’s upstream AC breaker.
2. Determine which of the three supported configurations is required for this installation.
240V (single-phase): Line 1, Line 3, Ground
208V/240V 3-phase, 4-wire Delta: Line 1, Line 2, Line 3, Ground
480V 3-phase, 5-wire WYE: Line 1, Line 2, Line 3, Neutral, Ground
240 V (single phase)
208/240 V 3-phase,
4-wire Delta
480 V 3-phase,
5-wire WYE
Caution! Do not use
this Delta bus bar for a
480V 4-wire Delta
source, which requires
a neutral.
Caution! This source
requires the Neutral line
to be supplied and
connected to prevent
damage to equipment.
Figure 13—Configuration Bus Bar to install for each supported AC Input Power Configuration

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3. If charger’s rear cover is on, use a T10 Torx t-handle screwdriver to remove the 16 buttonhead screws
around rear cover’s perimeter, then lift cover slightly and pull bottom end out first to then lower and remove
cover from charger; then set cover and screws aside (see Figure 14).
Figure 14—Opening Rear Cover by removing 16 screws around perimeter of rear cover
4. In the opened-rear charger, locate shipping/storage location of the stack of three Configuration Bus Bars
anchored with nuts in the bottom (like Figure 15).
Figure 15—Shipping state of 3 Configuration Bus Bars, stacked and anchored in storage area in rear of charger
5. Remove nuts anchoring configuration bus bars together in the bottom of charger, select the one needed for
this installation (refer to Step 2 and Figure 13), and then re-anchor the two spare configuration bus bars in
their original shipping/storage position.
6. Return rear cover to back of charger and secure with its original screws.

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7. Do not store or operate this mobile quick charger in a hazardous location.
WARNING! RISK OF ELECTRIC SHOCK!
DO NOT STORE OR OPERATE CHARGER IN A HAZARDOUS LOCATION!
8. Open front panel of charger using a T25 Torx t-handle screwdriver to remove 6 buttonhead screws around the
perimeter of the front panel, then set panel and screws aside (see Figure 16).
Figure 16—Opening Front Panel by removing screws around panel’s perimeter
9. Remove the six M6 and four M8 socket head cap screws that secure plastic spacer plate to Bus Bar
(Figure 17), remove spacer plate from Bus Bar, and discard spacer plate.
Figure 17—M6 and M8 socket head cap screws must be removed to remove plastic spacer plate

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10.Install the Configuration Bus Bar required for this charger’s AC input power as follows:
a. Place selected Configuration Bus Bar on the Bus Bar with its “FRONT” stamp facing out
(such as the “FRONT – 480 WYE” example shown in Figure 18).
b. Secure 6 upper socket head cap screws, hand tight only and not over 177 in-lbs (48 N-m).
c. Secure 4 lower socket head cap screws, hand tight only and not over 424 in-lbs (20 N-m).
Caution! Configuration Bus Bar must be loaded and secured on Bus Bar with
the “FRONT” stamp facing out, as shown in Figure 18.
Figure 18—Shown: “FRONT – 480 WYE” configuration bus bar secured on Bus Bar;
Not shown: Spare configuration bus bars, Delta and Single, anchored together in storage area
11.Using the voltage and current intended to be supplied to charger (selected in Step 3), select the proper cable
type needed for this charger and this installation per NEC Code Requirements.
12.Based on cable type needed and outer diameter of selected cable, use the following table to select the AC
Input cover plate (Figure 19) and the cord grip/cable gland (Figure 20) suitable for your AC input power
cord/cable.
Cable OD (mm)
18 - 25 mm
31 - 41 mm
44 - 51 mm
56 - 66 mm
Cable Gland Thread
Diameter (mm)
38.1 mm
50 mm
63.5 mm
75 mm
Cable Gland Thread
Diameter (in.)
1.5 in.
2 in.
2.5 in.
3 in.
Figure 19—AC Input Cover Plates included Figure 20—Four sizes of Cord Grip/Cable Glands included
13.Feed AC Input power cord through cord grip/cable gland and conduit plate and secure to the mobile charger.

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14.Notice the three AC input power wiring configurations shown in Figures 21, 22, and 23, then select the
wiring configuration and ring terminals needed for this charger.
•Ring terminal for Neutral or Line wire must fit 3/8-inch diameter junction block stud.
•Ring terminal for Earth Ground must fit M8 (5/16-inch) diameter stud.
15.Using properly-sized ring terminals, wire AC Input Power to charger’s AC Main landing stud connectors, then
tighten all 5 nuts (that is L1, L2, L3, PE, and N, whether wired or not) to 17 N-m (150 in-lb).
Reminder: The installer is responsible for conforming to all local and national electrical
codes and standards applicable in the jurisdiction this equipment is installed in.
240 V
(single phase)
208/240 V
3-phase, 4-wire Delta
480 V
3-phase, 5-wire WYE
Figure 21—AC Input Wiring
for AC Input Power Configuration
240 V (single phase)
Figure 22—AC Input Wiring for AC
Input Power Configuration
208/240 V 3-phase, 4-wire Delta
Caution! This source
requires the Neutral
line to be supplied and
connected to prevent
damage to equipment.
Figure 23—AC Input Wiring for AC
Input Power Configuration
480 V 3-phase, 5-wire WYE
16.After all input power wires have been secured to AC Main landing stud connectors:
At site’s AC circuit breaker, turn on breaker and check voltage input. If voltage input is OK, turn ON charger’s
AC Main Switch. If voltage is not OK, turn OFF site’s circuit breaker before troubleshooting.
17.Reinstall Front Panel and secure with original screws using the T25 Torx t-handle screwdriver to
389±10 in-lbs (44±10 N-m).
18.Continue to the next section to power the charger On, set up power levels, and operate the charger.