Power Innovations EVQC030-3 Series User manual

EV Quick Charger –DC 30 kW
Model EVQC030-3xxx
Installation and Operation Manual
MNL212
Revision 1.4

ii | MNL212 Revision 1.4 10/13/2023
READ THIS MANUAL CAREFULLY
SAVE ALL INSTRUCTIONS
This manual contains important information regarding Power Innovations International products or processes listed on the
title page. Please read all instructions carefully before assembling, installing, or operating equipment. Keep this manual
handy for easy reference.
This manual may accompany other instructional guides or manuals for standard installation and operations of the
supported products. Please contact Power Innovations if you need additional guides or manuals and have not received
them.
Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies,
which may include Power Innovations International, Inc. (part of LiteOn Group), LiteOn Technology Corporation, or a third
party.
Copyright © 2023
Power Innovations International, Inc.; American Fork, UT, USA
All rights reserved.

MNL212 Revision 1.4 10/13/2023 | iii
1—Product Overview...........................................................................................................................................................1
1.1 Introduction...............................................................................................................................................................1
1.2 Highlighted Features.................................................................................................................................................1
1.3 Charger Features Identified......................................................................................................................................2
1.4 Symbols Used in this Manual ...................................................................................................................................3
1.5 Acronyms Used in this Manual.................................................................................................................................3
2—Safety and Specifications..............................................................................................................................................4
2.1 IMPORTANT SAFETY INSTRUCTIONS –SAVE THESE INSTRUCTIONS ..........................................................4
2.2 Specifications - EV Quick Charger Model EVQC030-3xxx ......................................................................................5
3—Installing EV Charger .....................................................................................................................................................6
3.1 What’s Provided with Charger ..................................................................................................................................6
3.2 Mounting Options (sold separately)..........................................................................................................................7
3.3 Additional Tools and Supplies Required...................................................................................................................7
3.4 Prepare Installation Site............................................................................................................................................8
3.5 Mount (A) Wall-mount Bracket or (B) Pedestal ......................................................................................................10
3.6 Attach Charger to (A) Wall-mount Bracket or (B) Pedestal....................................................................................11
3.7 Install Power Supply Units and Shelf Controllers...................................................................................................13
3.8 Configure Cellular Modem and Registering Charger on Network..........................................................................15
3.9 Configure and Wire AC Input Power ......................................................................................................................16
4—Operating EV Quick Charger.......................................................................................................................................20
5—Maintaining EV Charger...............................................................................................................................................22
5.1 Clean Air Vents.......................................................................................................................................................22
5.2 Restart after Emergency Stop ................................................................................................................................22
5.3 Replace Surge Modules in Surge Protective Device..............................................................................................22
6—Regulatory.....................................................................................................................................................................23
7—Warranty........................................................................................................................................................................23
8—Contact Information .....................................................................................................................................................24

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MNL212 Revision 1.410/13/2023 | 1
1—Product Overview
This section provides product overview for EVQC030-3xxx, Power Innovations DC 30 kW Quick Charger.
1.1 Introduction
This quick charger is an all-in-one electric vehicle (EV) power supply and charging authorization terminal. Once
installed and operational, an operator can plug the EV charging cable into their electric vehicle, use an RFID payment
card to tap on, be authorized by the system, and start a charging session.
Although some assembly is required, each 30 kW quick charger ships with all parts required for installation except the
electrical conduit and wires (provided by installer) and a supported mounting solution (sold separately). The supported
mounting solutions for this quick charger include a wall-mount kit with a bracket that mounts on a solid surface wall,
and a pedestal kit that mounts on a concrete pad or driveway. The chosen kit for each charger sold must be specified
as a separate line item when placing the charger order.
Use this document to help you:
1. Safely prepare installation site
2. Mount wall-mount bracket or pedestal
3. Attach charger to wall-mount bracket or pedestal
4. Install power modules and shelf controllers
5. Configure cellular modem and register charger on network
6. Configure and wire AC input power to quick charger
7. Operate EV quick charger (Charge an electric vehicle)
8. Maintain EV quick charger
1.2 Highlighted Features
Feature
Description
AC Input Power
Options
240V single-phase
208/240V 3-phase, 4-wire Delta
480V 3-phase, 5-wire Wye
DC Output Power
30 kW
Communication
Cellular 4G LTE Network, Wi-Fi
User Interface
Emergency Stop Button
LCD Screen
RFID Tap payment
Cancel button
Accept button
Mounting Options
EVQC030-WMK Wall-mount Kit (sold separately): Includes wall-mount
bracket set and mounting hardware for mounting charger on a solid-surface
wall, such as cement or steel.
EVQC030-PEDP Pedestal Kit (sold separately): Includes powder-coated
steel pedestal and hardware for mounting charger on a 4 inch or thicker
concrete pad or driveway.

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1.3 Charger Features Identified
Top Panel
Cellular Antenna
Emergency
Stop Button
Cooling Fans
User Interface
LCD Screen
ACCEPT Button
Cooling Fans
CANCEL Button
Plug Holster
CCS1 Charging
Cable
RFID
Card Reader
Cable Hanger
Handhold
Handhold
AC Service Panel
Figure 1 - EV Quick Charger Model EVQC030-3xxx

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1.4 Symbols Used in this Manual
Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other
pertinent content contained here. These icons are described in the table below.
Icon
Type of Warning
Description
ELECTRICAL WARNING!
WARNING! RISK OF ELECTRIC SHOCK!
ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL
PROVIDES MORE INFORMATION ABOUT THE
SPECIFIC WARNING.
WARNING!
WARNING! RISK OF ELECTRIC SHOCK!
ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL
PROVIDES MORE INFORMATION ABOUT THE
SPECIFIC WARNING.
Caution!
Caution!
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or
serious damage to the equipment. Important safety
measures may also be described in Cautions.
Note
Note
Offers practical advice that may be helpful but can be
disregarded.
1.5 Acronyms Used in this Manual
Acronym
Explanation
AC
Alternating Current
ADA
American Disabilities Act
DC
Direct Current
EV
Electric Vehicle
PSU
Power Supply Unit (described in Section 3.7)
SC
Shelf Controller (described in Section 3.7)

4 | MNL 212 Revision 1.410/13/2023
2—Safety and Specifications
The following safety instructions apply throughout the EV Charger installation process. Be familiar with them
before moving on to the next section to complete the installation.
2.1 IMPORTANT SAFETY INSTRUCTIONS –SAVE THESE INSTRUCTIONS
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND
OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD
ADJUST, MODIFY, AND SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE THIS
PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
READ THIS MANUAL THOROUGHLY PRIOR TO INSTALLING AND ENERGIZING THE
EQUIPMENT. INSPECTION AND MAINTENANCE OF THIS EQUIPMENT SHOULD BE
PERFORMED IN ACCORDANCE WITH THE PROCEDURES DETAILED IN THIS MANUAL.
WARNING! RISK OF ELECTRIC SHOCK!
THIS UNIT CONTAINS NO INTERIOR PARTS THAT CAN BE SERVICED WITHOUT QUALIFIED
PERSONNEL. IF MAINTENANCE PROCESSES SPECIFIED IN THIS MANUAL FAIL TO SOLVE
THE PROBLEM, QUALIFIED PERSONNEL MUST SERVICE THE UNIT.
WARNING! RISK OF ELECTRIC SHOCK!
THE PURPOSE OF THIS MANUAL IS TO PROVIDE YOU WITH INFORMATION NECESSARY TO
SAFELY INSTALL, OPERATE, AND MAINTAIN THIS EQUIPMENT. KEEP THIS MANUAL FOR
FUTURE REFERENCE.
WARNING! RISK OF ELECTRIC SHOCK!
SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES OR
MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN
SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
THIS EV QUICK CHARGER CONTAINS HIGH VOLTAGE POWER THAT IS POTENTIALLY
DANGEROUS IF NOT HANDLED PROPERLY.
Caution! - The installer is responsible for conforming to all local and national electrical codes
and standards applicable in the jurisdiction this equipment is installed in.

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2.2 Specifications - EV Quick Charger Model EVQC030-3xxx
Electrical Specifications
AC Input
AC Input Power Options
240V single phase
208V/240V 3-phase, 4-wire Delta
480V 3-phase, 5-wire Wye
AC Input Voltage Operating Range and
Current
240V single phase: 190V to 305V, 150A max
208V/240V 3 phase Delta: 190V to 264V, 86A max
480V 3 phase Wye: 384V to 528V, 50A max
Recommended upstream overcurrent
protection device rating
240V single phase: 200A
208V/240V 3 phase Delta: 110A
480V 3 phase Wye: 80A
Power factor
> 0.98
Efficiency
> 95% @ full load
DC Output
Maximum DC Output Power
30 kW
DC Output Voltage Range
250V –920V (400V and 800V nominal)
Maximum DC Output Current
75A with DC output < 450V
38A with DC output > 450V
DC Connector
CCS1
DC Charging Cable Length
5 m (16.4 ft.) standard
Dimensions and Weights
Dimensions (H x W x D) –EV charger only
972 x 933 x 459 mm (38.3 x 36.7 x 18.1 in.)
Dimensions (H x W x D) –Pedestal
490 x 636 x 308 mm (19.3 x 25 x 12.1 in.)
Dimensions Pedestal Baseplate (W x D)
457 x 286 mm (18 x 11.3 in.)
Dimensions Mounting Hole pattern (W x D)
415 x 244 mm (16.4 in. x 9.6 in.)
Weight –30 kW EV Charger
Pre-install 94 kg (208 lbs.); Fully Loaded 118 kg (260 lbs.)
Weight –Pedestal for 30 kW EV Charger
21.4 kg (47 lbs.)
Weight –Wall-mount Kit
21.4 kg (47 lbs.)
Environment Specification
Operating Temperature Range
-35°C to +50°C
Storage Temperature Range
-40°C to +80°C
Ingression Protection of Enclosure
IP54, NEMA 3S
Humidity
95%
Altitude - Operation
3000 m (9845 ft.)
Certificate/Compliance
Complies with UL Standards for Safety
UL 2202: Electric Vehicle (EV) Charging System Equipment
UL 2231-1: Personnel Protection Systems for Electric
Vehicle (EV) Supply Circuits; Part 1: General Requirements

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3—Installing EV Charger
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING
INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL
FOR ANY INSTALLATION OR MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION
COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK! DO NOT INSTALL CHARGER IN A HAZARDOUS LOCATION!
WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR
WITH THE CONSTRUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS
INVOLVED SHOULD ADJUST, MODIFY, AND SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE
THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT POWER SUPPLY TO THE EV QUICK
CHARGER UNTIL THE WIRING AND BUS BAR CONFIGURATION IS COMPLETE AND THE AC
SERVICE PANEL IS IN PLACE AND SECURE.
3.1 What’s Provided with Charger
P/N
Description
EVQC030-35
1 EV Quick Charger for DC 30kW output, fully assembled exterior
3 Shelf Controllers (SCs)
9 Power Supply Units (PSUs)
3 Bus Bars, each uniquely configured
6 Socket Head Cap Screws, M6 x 14 mm long
4 Socket Head Cap Screws, M8 x 16 mm long
MNL212
“EV Quick Charger –DC 30 kW Model EVQC030-3xxx, Installation and Operation
Manual” (this document)

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3.2 Mounting Options (sold separately)
P/N
Description
Qty.
EVQC030-WMK
Wall-mount Kit for EVQC030-35, includes:
1: PEM Insert
2
2: Push-in Panel Plug FOR 1/2" ID
4
3: Lag Screw, Hex Head, M10, 10mm, ZINC
6
4: Screw, Tamper-resistent TORX,
M6-1, 16mm, black oxide
2
5: Wedge Anchor, 3/8-16, 3 ¾, Zinc
6
6: Screw, M10-1.5 X 25mm, Hex-head Bolt,
Zinc-plated
10
7: Washer, Flat, M10, Zinc
16
8: Washer, Lock, Split, M10, Zinc
10
9: Washer, Flat, 6.4mm ID, 13mm OD,
2.0-2.9 mm THK, Black Oxide, Steel
2
10: WASHER, SPLIT, 6.5 mm ID X 9.9 mm
OD X 1.5-1.7 mm thick, Black Oxide, Steel
2
11: 30KW Wall Mount Hanging Bracket
1
12: 30KW Wall Mount Retaining Bracket
1
13: 30KW Wall Mount Enclosure Bracket
1
EVQC030-PEDP
Pedestal Kit for EVQC030-35, includes:
A: pedestal weldment
1
B: wedge anchors, ½" x 3 ¾, concrete
4
C: mounting plates
2
D: M10 x 20 mm socket button-head bolt
8
E: M10 split washer
12
F: M10 flat washers
12
G: M10 hex nut
4
H: M10 silicone rubber washer
4
3.3 Additional Tools and Supplies Required
•Level
•Pencil
•Tape measure
•Hand Drill
•T25 Torx t-handle screwdriver
•T27 Torx t-handle screwdriver
•Philips Screwdriver
•Metric Allen wrench set
•Electrical Conduit and Wires
•(Optional) Duct Seal
•(Optional) Cable Gland
for AC Input Cable
A
C
B
D
E
F
G
H
C
E
F

8 | MNL 212 Revision 1.410/13/2023
3.4 Prepare Installation Site
1. Become familiar with essential dimensions of EV Quick Charger Model EVQC030-3xxx and Pedestal Model
EVQC030-PEDP as shown in Figures 2.1, 2.2, 2.3, and 2.4.
Figure 2.1—Height and Width of 30kW Charger and Pedestal Figure 2.2—Depth of 30kW Charger
when mounted on Pedestal
Figure 2.3—Dimensions of Pedestal Baseplate Figure 2.4—Depth of 30kW Charger
and Wall Mount Bracket

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2. WARNING! RISK OF ELECTRIC SHOCK! DO NOT INSTALL OR PLAN TO INSTALL
CHARGER IN A HAZARDOUS LOCATION!
3. Best practices for both wall-mounted and pedestal-mounted chargers installation locations:
a. Select location where charger will not be in
direct sunlight.
b. When laying out placement, ensure
minimum space between chargers will be
914 mm (36 in.) to help ensure good air
flow and user accessibility around charger
(Figure 3).
Figure 3—914 mm (36 in.) Minimum space between chargers
4. Wall-mounted Installation only:
The Wall-Mounting Kit includes a wall-hanging system made up of hardware and 3
brackets: Hanging, Retaining, and Enclosure bracket. The Hanging bracket will be
secured to the wall using hardware provided, either wedge anchors (for concrete
walls) or lag screws (for wood studs). Note: Retaining bracket and Enclosure bracket
will later be secured to back of the charger before mounting the charger on the wall.
Select height for bottom of Hanging bracket (Figure 4) and mark the wall.
Recommended height is 381 to 470 mm (15 to 18 in.) from ground.
5. Pedestal-mounted installation only:
a. Pedestal should be mounted on a concrete
pad or driveway that is 4 inches thick or thicker.
The wedge anchors will secure the charger to the concrete
when the anchors are installed to a depth of 2.25 inches
(Figure 5).
b. If laying out placement using a pedestal baseplate template,
have center of two baseplates be at least 1854 mm (73 in.)
apart (Figure 6) and then mark the ground.
Figure 5—Wedge anchors secure Pedestal
when installed in concrete 2.25 inches
Figure 6—1854 mm (73 in.) Minimum space between pedestal baseplate
381 to 470 mm
(15 to 18 in.)
Height Recommended
Figure 4—Recommended height from
ground to bottom of Hanging Bracket
is between 381-470 mm (15-18 in.)

10 | MNL 212 Revision 1.410/13/2023
3.5 Mount (A) Wall-mount Bracket or (B) Pedestal
Note: When mounting charger on wall or pedestal, follow mounting height and spacing recommendations
provided in Section 3.4 to comply with guidelines outlined in the American Disability Act (ADA).
3.5 A - Mount Hanging Bracket on Wall
3.5 B - Mount Pedestal on Concrete
Note: Fully-loaded charger weighs 260 lbs.
Hanging bracket must be mounted on a solid
wall surface that can support the weight of the
bracket and charger.
1. Mark drill holes for the bracket on the wall:
(a) Using a level, tape measure, and uninstalled
Hanging bracket, hold bracket against a solid
surface wall (like concrete or
wood) and ensure bottom of
bracket is 381-470 mm (15-18
in.) off ground (Figure 7).
Figure 7—Hanging bracket 15-18 in. off ground
(b) Level bracket and mark
drill holes.
2. Using a drill, appropriate drill
bit for wall surface, and
hardware provided, mount
hanging bracket on wall
(Figure 8):
For Concrete walls:
Use 14 mm drill bit and
six sets of wedge
anchors and flat
washers to a
torque setting of 60 N-m.
For Wood Stud Mounting:
Use 6 mm drill bit and six sets of
M10 lag screws and flat washers to
a torque setting of 57.3 N-m.
3. Route AC power cables out of
ground or wall below center of
bracket (Figure 8); Leave cable
long enough to reach AC
connectors inside bottom of
charger once charger is
attached.
1. Ensure AC power-in to EV Quick charger
installation location is turned OFF at site’s
upstream AC breaker.
2. Route AC power cables up through concrete pad
or driveway at center mark for pedestal baseplate,
then route cable up center of unmounted pedestal
(Figure 10) leaving sufficient length to route up
and out pedestal.
Figure 10—AC power cables routed out of concrete
3. (Optional) Add Duct Seal around opening of
conduit/cable coming out of the ground.
4. Use a 14 mm (3/8 in.) drill bit, drill holes in
concrete for four corners of
baseplate for wedge
anchors, then align
pedestal’s baseplate with
holes.
5. Secure pedestal to concrete
using 4 wedge anchors
provided, torque the
anchors to 60 N-m and
install them at least 2.25
inches (Figure 11 Figure 11—Anchor
Pedestal to concrete
6. Attached mounting plate to front and back of
pedestal using 8 sets of M10 socket button-head
bolt, split washer, and flat waster provided
(Figure 12), and then tighten the bolts with a
torque setting of 389±10 in-lbs. (44±10 N-m).
Figure 12—Attaching Pedestal’s mounting plates
381 to 470 mm
(15 to 18 in.)
Height Recommended
Figure 8—Lag screws
and flat washers with
hanging bracket
Figure 9—AC
power cables
routed out of
wall

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3.6 Attach Charger to (A) Wall-mount Bracket or (B) Pedestal
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING
INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL
FOR ANY INSTALLATION ACTIVITY. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN
SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK! DO NOT PROVIDE LIVE POWER TO THE EV QUICK
CHARGER UNTIL THE WIRING AND BUS BAR CONFIGURATION IS COMPLETE AND THE AC
SERVICE PANEL IS IN PLACE AND SECURE.
CAUTION! - This EV quick charger weighs at least 94 kg (208 lbs.) before installation and 118 kg (260 lbs.)
after fully loaded with power supply units (PSUs) and shelf controllers (SCs). To help avoid injury, use a crane
or forklift, eye bolts and straps, AND other lift supports, such as jacks, weight belts, lifting partners, and hand
holds when lifting and setting charger onto pedestal studs.
3.6 A - Attach Charger to
Wall-mounted Bracket
3.6 B –Attach Charger to Pedestal
1. Using hardware provided, secure Enclosure
bracket and Retaining bracket on back of charger
(Figure 13).
(a) Secure Enclosure bracket to charger using
eight sets of M10 hex bolts, flat washer, and split
washer provided.
(b) Secure Retaining bracket to charger using two
sets of M10 hex bolts, flat washer, and split
washer provided.
(c) Tighten all ten hex bolts to 446±10 in-lbs
(50±10 N-m) torque.
Figure 13—Attaching Retaining bracket and
Encloser bracket to Charger
1. On uninstalled charger,
open AC Service Panel by
using a T25 Torx t-handle
screwdriver to remove all Figure 14
screws around panel’s
perimeter (Figure 14).
2. Using a lifting partner,
handholds, and weight belt(s) as
needed, safety lift and move the
208 lb. unloaded charger over
pedestal.
3. Lower charger’s mounting holes
onto four pedestal studs
(Figure 15).
4. In bottom corners of charger,
secure charger to pedestal using
four sets of M10 hex nut, split
washer, flat washer, and silicone
rubber washer provided (Figure
18); Tighten nuts to 446±10 in-lbs Figure 15
(50±10 N-m) torque.
Figure 16—Securing charger to pedestal
Enclosure Bracket
Retaining Bracket

12 | MNL 212 Revision 1.410/13/2023
2. Hang charger with attached
brackets onto mounted
Hanging bracket: Use lifting
partner(s), handholds, and
weight belt(s) as needed to
safety lift 208 lb. unloaded
charger up to Hanging Figure 17.1
bracket and hook charger’s
Enclosure bracket over top of
Hanging bracket (Figure 17.1).
3. Beneath hanging charger, use two
M6 screws provided and a T27
Torx t-handle screwdriver to secure
bottom of charger to bottom of
Hanging bracket (Figure 17.2).
Figure 17.2
4. Open AC Service Panel by
using a T25 Torx t-handle
screwdriver to remove all
screws around panel’s
perimeter. Figure 18
5. Remove eight sets of M5 wingnut, split washer, flat
washer, and silicone washer securing removeable
plate to charger (Figure 19 in right column) and
then remove plate (Figure 20), taking care not to
damage gasket attached to down-side of plate.
6. Ensure center hole in removeable plate is large
enough to feed required AC power-in cable
through. If you need to enlarge the hole, do so
outside of and away from the charger.
7. Feed AC power-in cable in center of pedestal up
through removeable plate, taking care not to
damage gasket on down-side of plate, and lower
plate back onto 8 small studs (Figure 21).
Suggestion: We recommend using a cable gland
(installer supplied) appropriately sized for the
cable being fed through plate to complete this step
OR using duct seal later after securing plate to
pedestal (step 9).
8. Return eight sets of M5 wingnut, split washer, flat
washer, and silicone washer to studs and hand-
tighten to secure plate to charger (Figure 21).
9. (Conditional) If not using a cable gland described
in step 7, use Duct Seal around conduit or cables
fed into EV Quick Charger. This is especially
helpful when cable has an elevation change to
help ensure water does not feed into charger.
5. Remove eight sets of M5 wingnut, split washer, flat
washer, and silicone washer securing removeable
plate to charger (Figure 19) and then remove plate
(Figure 20), taking care not to damage gasket
attached to down-side of plate.
Figure 19—Removable Plate
inside bottom of charger
Figure 20—Down-side
of Removable Plate
6. Ensure center hole in removeable
plate is large enough to feed required AC power-in
cable through. If you need to enlarge the hole, do so
outside of and away from the charger.
7. Feed AC power-in cable in center of pedestal up
through removeable plate, taking care not to damage
gasket on down-side of plate, and lower plate back
onto 8 small studs (Figure 21).
Suggestion: We recommend using a cable gland
(installer supplied) appropriately sized for the cable
being fed through plate to complete this step OR
using duct seal later after securing plate to charger
(step 9).
8. Return eight sets of M5 wingnut, split washer, flat
washer, and silicone washer to studs and hand-
tighten to secure plate to charger (Figure 21).
9. (Conditional) If not using a cable gland described in
step 7, use Duct Seal around conduit or cables fed
into EV Quick Charger. This is especially helpful
when cable has an elevation change to help ensure
water does not feed into charger.
Figure 21—Placement of Removable Plate inside
bottom of charger (optional Cable Gland not shown)

MNL212 Revision 1.410/13/2023 | 13
3.7 Install Power Supply Units and Shelf Controllers
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION
ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S TOP PANEL. FAILURE TO OBSERVE
THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
This EV Quick Charger ships with many of its components pre-installed, such as a cellular antenna, CCS1
charging cable, and empty power shelves. Essential charger components that do not ship preinstalled are
shelf controllers (SCs) and power supply units (PSUs). These can be installed anytime and in any order prior
to powering the charger on.
Note: We recommend you first mount the wall-mount bracket or pedestal (section 3.5) and then secure
charger to bracket or pedestal (section 3.6) BEFORE you install the SCs and PSUs. This will lessen the
weight of the charger while it is being lifted and attached.
To install shelf controllers and power supply units:
1. Ensure AC power to EV Quick charger is turned OFF at site’s upstream
AC breaker l.
2. Open EV charger’s Top Panel (Figure 22) by removing screws around
perimeter using a T25 Torx t-handle screwdriver.
3. If necessary, temporarily disconnect cables from modem that tether top
panel to modem and then set top panel and screws aside.
Figure 22—Remove screws
around Top Panel to open

14 | MNL 212 Revision 1.410/13/2023
4. Insert 3 Shelf Controllers (SCs), 1 on each shelf in the slot provided (Figure 23.1) and secure with built-in
screw, hand tight (Figure 23.2).
Figure 23.1—Install Shelf Controllers Figure 23.2—Secure Shelf Controller
5. Insert 9 power supply units (PSUs), 3 on each shelf (Figure 24), so that locking tab side of each PSU is
closer to its shelf controller (SC) than the PSU’s other side, and so each locking tab clicks into the locked
position.
6. (Optional) To configure cellular modem now, leave top panel open and skip to next section (3.8).
7. If modem cables were temporarily disconnected in step 3, reconnect cables to modem before continuing.
8. Return Top Panel to top of charger and secure with its original screws using T25 Torx t-handle
screwdriver.
Shelf Controller Locking Tabs Power Supply Units
Figure 24—Install Power Supply Units with Locking Tabs closer to Shelf Controllers

MNL212 Revision 1.410/13/2023 | 15
3.8 Configure Cellular Modem and Registering Charger on Network
WARNING! RISK OF ELECTRIC SHOCK!
DO NOT CONNECT AC POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED
INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTALLED.
Note: SIM cards for cellular modem must be provided by product owner or administrator.
To configure cellular modem and register charger on the backend network:
1. Ensure AC power to EV Quick charger is turned OFF at site’s upstream AC breaker.
2. If EV charger’s Top Panel is closed: (1) open it by removing screws around perimeter using T25 Torx t-
handle screwdriver, (2) temporarily disconnect cables from modem as needed to free top panel, and (3)
set top panel and screws aside (Figure 25).
Figure 25—Remove Top Panel to access cellular modem
3. Inside open top of charger, remove one or two screws from face of cellular modem as indicated in Figures
26 and 27 (depends on the brand of modem included), and then remove slot cover to expose modem’s
expansion slots.
A
A
4. Insert a SIM card in slot A only.
5. Return slot cover to its original position on modem and secure it with original screw(s).
Figure 26 –For Amit Modem, remove 2 screws and slot cover to expose SIM card slots
Figure 27 –For Peplink Modem, remove 1 screw and small slot cover to expose SIM card slots A and B

16 | MNL 212 Revision 1.410/13/2023
6. If you disconnected cables connecting modem to top panel, then reconnect cables to modem now.
7. Return Top Panel to top of charger and then use T25 Torx t-handle screwdriver again to secure panel
with its original screws.
8. Register this EV charger as one of the supported devices on the owner’s backend network. Later, after
you have configured and wired the AC power input and you apply power to the charger, the modem will
find the cellular network and attempt to automatically connect.
9. Continue to next section to configure and wire AC input power.
3.9 Configure and Wire AC Input Power
ELECTRICAL WARNINGS –WARNING! RISK OF ELECTRIC SHOCK!
WARNING! RISK OF ELECTRIC SHOCK!
SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES. FAILURE TO
OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING! RISK OF ELECTRIC SHOCK!
DO NOT PROVIDE LIVE POWER TO THE EV QUICK CHARGER UNTIL BUS BAR CONFIGURATION
AND AC WIRING IS COMPLETE AND THE AC SERVICE PANEL IS IN PLACE AND SECURE.
WARNING! RISK OF ELECTRIC SHOCK!
ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND
OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD ADJUST,
MODIFY, AND SERVICE THIS EQUIPMENT. FAILURE TO OBSERVE THIS PRECAUTION COULD
RESULT IN SEVERE INJURY OR DEATH.
1. Ensure AC power to EV quick charger is turned OFF at site’s upstream AC breaker.
2. If AC Service Panel is closed, open it using a T25 Torx t-handle screwdriver to remove all screws around the
front panel’s perimeter (see Figure 28).
Figure 28—Opening AC Service Panel by removing screws around panel’s perimeter