Precor Experience Series 800 line EFX User manual

Service Manual
Experience™Series 800 line
EFX®
EFX800-16 Base
Fixed and Moving Arms

Contents
1Introduction 1
General Information 3
Orientation 3
Covers and Panels 3
System Component Overview 4
Tools 5
Specification Summary Table 5
Parts 7
Lubricants 7
Cleaning Solutions 7
Electrical Requirements 8
Safety Guidelines 9
Safety guideline you need to know and follow: 9
2Operation Verification 11
Operation Verification Tests 11
Operation Verification Checklist 12
3Standard Service and Diagnostics Menus 13
About 13
Service Access Codes 13
How to Access the Service and Diagnostics Menus 14
P10, P20, and P30 consoles 14
P80 consoles 14
P62 and P82 consoles 15
Navigating the Service Menus 16
P10 & P30 consoles 16
P80 and P82 consoles 16
P62 consoles 17
Hardware Validation Service Menu (51765761) 18
Experience Series 800 Line EFX ii

P10, P20, and P30 consoles 18
P62, P80, and P82 consoles 19
Club Settings Service Menu (5651565) 20
P10 & P30 consoles 20
P62, P80, and P82 Console 22
About menu 22
Equipment Usage menu 23
System Settings menu 24
Maintenance menu 27
Information Display (65) 28
P10, P20, and P30 consoles 29
P62, P80, and P82 consoles 29
4Adjustment Procedures 31
Available Adjustment Procedures 31
First Stage Drive Belt Tension Adjustment 32
About 32
Procedure 33
Second Stage Drive Tension Adjustment 36
About 36
Procedure 37
Lift Motor Calibration 40
About 40
Procedure 40
5Replacement Procedures 43
Available Replacement Procedures 43
Battery Replacement 44
About 44
Determining the battery condition 44
Battery Fuse 44
Covers and Panels Replacement 47
Experience Series 800 Line EFX iii

About 47
Cover Replacement Procedures 49
Front Lift Cover Replacement 49
Lift Interface Plate Cover Replacement 51
Accessory Tray Cover Replacement 53
Ramp-to-Drive Transition Cover Replacement 54
Ramp Cover Replacement 55
Drive Access Cover Replacement 56
Drive Disk Covers Replacement 57
Drive Housing Covers Replacement 59
First Stage Drive Belt Replacement 67
About 67
Procedure 68
Second Stage Drive Belt Replacement 72
About 72
Procedure 73
Generator and Eddy Brake Assembly Replacement 77
About 77
Procedure 77
Step-up Pulley and Tensioner Assembly Replacement 82
About 82
Step-upPulley and Tensioner Assembly Exploded View 83
Procedure 83
Drive Components Assembly Replacement 86
About 86
Procedure 86
Cranks and Input Bearing Assembly Replacement 93
About 93
Procedure 93
Lift Motor Replacement 99
Experience Series 800 Line EFX iv

About 99
Specifications 99
Lift motor power 99
Procedure 99
LPCA (Lower PCA) Board Replacement 105
About 105
LPCA System Block Diagram 105
LPCA Interface Connections 106
LPCAFuse Locations 107
Procedure 108
Fixed Arms Replacement 112
About 112
Procedure 112
Moving Arms Replacement 114
About 114
Procedure 114
Stairarm Replacement 117
About 117
Procedure 117
6Troubleshooting 123
About 123
Introduction To Troubleshooting 123
Basic Steps 123
Standard Error Codes 125
About 125
Viewing Logged Error Codes 126
Available Error Codes 127
Troubleshooting with Error Codes 127
Error Log & Event Log 128
About 128
Experience Series 800 Line EFX v

Accessing the Error Log & Event Log 128
Using the Error Log & Event Log 129
Error Log & Event Log 131
About 131
Accessing the Error Log & Event Log 131
Using the Error Log & Event Log 132
Active Status Light (ASL) 133
About 133
ASL Overview 134
ASL States 135
ASL Functions 136
System Troubleshooting Procedures 139
Available Troubleshooting Procedures 139
Blown Battery FuseTroubleshooting 140
8Preventive Maintenance 142
About 142
Maintenance Schedule 142
9Theory of Operation 145
About 145
What's New 145
Operating Summary Information 145
Power-up Initialization State 145
Banner Default State 145
System Component Overview 146
System Wiring Diagram 149
10Exploded View Diagram & Parts List 150
About 150
Exploded View Diagrams and Parts LIst 150
Exploded View Diagrams 151
Exploded View Diagram - Fixed ArmModels 152
Experience Series 800 Line EFX vi

Page 2 of 5 153
Page 3 of 5 154
Page 4 of 5 155
Page 5 of 5 156
Exploded View - Moving Arms Option 157
Page 2 of 5 158
Page 3 of 5 159
Page 4 of 5 160
Page 5 of 5 161
Parts LIst 163
Parts List - Fixed Arm Models 163
Parts List - Moving Arm Models 167
Appendix A : Edition Information i
Edition i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices ii
Experience Series 800 Line EFX vii

1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the Experience™ Series 800 Line EFX®models with the
EFX800-16 Base.
Model EFX800-16 Base Configuration
EFX833 Fixed Arms, Moving CrossRamp, and P30 console
EFX883 Fixed Arms, Moving CrossRamp, with P82 console
EFX835 Moving Arms, Moving CrossRamp, and P30 console
EFX885 Moving Arms, Moving CrossRamp, and P82 console
This document provides information to service the equipment base independent of the
installed console. For console service documentation, refer to the particular console service
manual.
This document contains information required to perform Troubleshooting and replacement pro-
cedures required to repair and maintain this equipment including: general product information,
software diagnostic procedures, preventative maintenance procedures, inspection and adjust-
ment procedures, Troubleshooting procedures, replacement procedures and system block
and wiring diagrams.
Experience Series 800 Line EFX 1
1 Introduction

Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on the facing page
"Safety Guidelines" on page9
"Operation Verification" on page11
Standard Service Software
"Preventive Maintenance" on page142
"Adjustment Procedures" on page31
"Replacement Procedures" on page43
Troubleshooting
Experience Series 800 Line EFX 2
1 Introduction

General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the elliptical .
Orientation
The equipment orientation (front, right, left, back) used in manual is referenced to a user stand-
ing on the equipment facing the console.
Covers and Panels
Covers and Panels
Equipment cover and access panel locations.
Experience Series 800 Line EFX 3
1 Introduction
General Information