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Diagnostics and Indicators .......................................................................................................... 23
Motor Controller Light (MCL) Service Status Indicator ..................................................23
Active Status Light (ASL) LED ..............................................................................................23
Drive System Monitoring ............................................................................................................. 24
Input Current Overload Detection....................................................................................24
Input current ..........................................................................................................................24
Input current overload error 36..........................................................................................24
Instantaneous Input Current Overload Detection .........................................................24
Input overload error 35 ........................................................................................................24
Motor Over Temperature Detection.................................................................................24
Motor Current Overload Detection ..................................................................................24
Lift Drive Motor Operation ........................................................................................................... 25
Lift Motor.................................................................................................................................25
Lift accuracy..........................................................................................................................25
Lift Motor Operation.............................................................................................................25
Lift motor overload protection...........................................................................................25
AC Lift System –Motion Control.........................................................................................26
AC Lift System –Position Monitoring..................................................................................27
Drive / Lift System Control ...................................................................................................27
Drive Motor Operation................................................................................................................. 28
AC Drive Motor Controller...................................................................................................28
Auto-Stop ...............................................................................................................................30
Introduction to Treadmill Troubleshooting................................................................................... 31
TRM 800.v2 Status lights- ......................................................................................................31
Active Status Light- ASL .......................................................................................................31
Drive Motor and Input Voltage/Current Measurements- .............................................34
General Troubleshooting Methodology....................................................................................... 35
Troubleshooting Tripped Breakers.............................................................................................. 36
If the unit trips the wall breaker:.........................................................................................36
If the Treadmill breaker (power switch) is tripped: .........................................................37
Troubleshooting No Power to the Console, P10 and P30........................................................... 38
Error Codes ................................................................................................................................. 39
Error Codes.............................................................................................................................40
Error Code Table ...................................................................................................................41
Troubleshooting Input Power & Control Error Codes.................................................................. 45
Error 10 –Line Frequency out of Acceptable Range ....................................................45
Error 11 - Watchdog (Upepr PCA) Low Voltage.............................................................45
Error 12 - Watchdog (Lower PCA) Low Voltage .............................................................46
Error 14 –Fan Fail (Lower PCA)...........................................................................................46
Error 15 –DC Bus Over Voltage..........................................................................................47
Error 16 - A.C. Input Voltage Too Low ...............................................................................48
Error (none) - Key Depressed at Power Up- No Error Code Generated ....................48
Error 80, 81, 82, & 83 –P30/P80 Machine Controls Not Working ..................................49
Troubleshooting the 3 Phase AC Drive Motor System................................................................ 50
Troubleshooting the Drive Motor................................................................................................. 50
Procedure: .............................................................................................................................50
Error 17 –DB Resistor Thermal Trip Software Detection ..................................................54