Pride Mobility Quantum Rehab Jazzy Select 6 Use and care manual

Pride Mobility Products Ltd.
32 Wedgwood Road
Bicester, Oxfordshire OX26 4UL
Telephone: [phone]
Fax: [phone]
Web: www.pridemobility.co.uk
Parts Replacement Guide
(Image is for illustration purposes only.)

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Copyright © 2012
Pride®Mobility ProductsLtd.
www.pridemobility.co.uk
INFMANU4449/Rev.A/090412
Yo ur new Quantum Rehab PartsReplacement Guide has been compiled from the latest product information available at
the time of publication. Pride®Mobility ProductsLtd. reservesthe right to make changesand updatesto thismanual and to
the product(s) it represents. Any changes, updates, or improvementsto the product(s) may result in slight differences
between thismanual and the product youpurchased.
Thismanual coversthe removal and replacement of various mechanical and electrical componentsfor the mobility product.
Read and follow all of the instructions, warningsand notescontained in thismanual prior to performing repairsto the mobil-
ity device.
The stepslisted for each assembly will represent the proper disassembly and replacement of the components. The illustra-
tionsmay differ slightly from the itemsbeing serviced but the replacement methodswill remain consistent. Later replace-
ment instructionsmay refer back to earlier sections.
Please view the IPB for the product to obtain the part numbersfor any replacement components.
Warning symbolsare used throughout the PartsReplacement Guide to identify important safety information. All of the
symbolshave asuperscript number that will reference back to thispage to designate precautionsfor that particular
replacement step. It isvery important to read and understand them completely.
Thank youfor choosing productsfrom Quantum Rehab.
Mobility Products. Ltd.
WARNING! Service should be
performed by an authorized
service technician only.
WARNING! Failure to ensure
the axle key is properly re-
installed into the axle slot
can result in electronic brake
failure, personal injury, and/
or product failure.
WARNING! Incorrect harness
placement can cause abrupt
battery disconnect and loss
of power in the event of a
sudden stop.
WARNING! Do not mix old
and new batteries. Always
replace both batteries at the
same time.
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2
3
WARNING! Keep tools and
other metal objects away
from the battery terminals.
Contact with tools can cause
electrical shock.
WARNING! It is strongly rec-
ommended that a second
person assist in the removal
of the seating systems.
WARNING: Any nylon insert
lock nut removed during the
disassembly or adjustment
of a component must be
replaced with a new nut.
Reuse may result in a less
secure fit.
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6
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Introduction and Warnings

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Table of Contents
SECTION I.
Shroud Assemblies .........................................................................................................................................................6
SECTION II.
Side Battery Door............................................................................................................................................................7
SECTION III.
Drive Wheel ....................................................................................................................................................................8
SECTION IV.
Solid Tyre ........................................................................................................................................................................9
SECTION V.
Front/Rear Castor Assembly ...........................................................................................................................................10
SECTION VI.
Articulating Beam............................................................................................................................................................11
SECTION VII.
Drive Motor/Front Castor Arm .........................................................................................................................................12
SECTION VIII.
Freewheel Lever..............................................................................................................................................................13
SECTION IX.
Foot Platform...................................................................................................................................................................14
SECTION X.
Batteries..........................................................................................................................................................................15
SECTION XI.
Joystick ...........................................................................................................................................................................16
SECTION XII.
Power Module .................................................................................................................................................................17
SECTION XIII.
Power Seat Actuator .......................................................................................................................................................18
Required Tools & Instruments
• Imperial and Metric Spanner Set
• Imperial and Metric Socket Set
• Imperial and Metric Hex Key Set
• Calibrated Torque Spanner/Wrench
• Flathead Screwdriver
• PhillipsScrewdrivers
• Wire Cutters
• Needlenose Pliers
• Wooden Blocks
• Wireties

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Chair Preparations
On/Off Key
On/Off Key
GC
VR2
All of the replacement instructionsrequire safety precautionsprior to performing service to the mobility device. These
precautionsare set in place not only to ensure the safety of the technician but for the end user as well. The replace-
ment instructionsin the guide will refer back to thissection to set-up the product prior to service.
1. Turn off power to the joystick.
Cabletie
Locations
3. Disconnect the joystick from the power base.
2. Place the unit in drive mode.
4. Prop up the power base with a block.

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Push Lever
Forward
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Seating System Removal
Several service applicationsrequire the removal of the seating systems. The illustration below outlinesthe connection
point of the seat to the power base.
Engaged
Disengaged
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Select 6 Seat removal and installation
Select 6 with Power Seat removal and installation

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I. Shroud Assemblies
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Phillips Screwdriver
- Front Electronics Door Removal/Installa-
tion:
3. Under the front of the seat, pull up on the front electron-
ics door to expose the power module.
4. Reverse step 3 for installation.
- Top Shroud Removal/Installation:
5. Remove the front electronics door.
6. Pull the top shroud off of the main frame.
7. Reverse steps 5 and 6 for installation.
- Articulating Beam Cover Shroud
8. Remove the top shroud.
9. Remove the 2 screws and that secure the articulating
beam cover shroud to the main frame.
10. Reverse steps 8 and 9 for installation.
Top Shroud removal and installation Articulating Beam Cover Shroud removal and instal-
lation
1
Front Electronics Door removal and installation

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II. Side Battery Door
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Flathead Screwdriver
- Side Battery Door Removal/Installation:
3. Remove the front electronics cover and the top shroud. See section I.
4. Remove the thumbscrews located on the top and rear of the unit.
5. Pull the side battery door off of the main frame.
6. Reverse step 3 to 5 for installation.
Thumbscrews
Side Battery Door removal and installation
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III. Drive Wheel
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the side of the unit being serviced.
Tools Required:
- Imperial Socket Set
- Calibrated Torque Spanner/Wrench
- Phillips Screwdriver
4. Remove the screw and washer that secure the hub cap to the drive wheel.
5. Remove the nut and washer that secure the drive wheel to the motor shaft.
6. Pull the wheel assembly straight off of the motor shaft. ***The Axle Key may shift out of place on the motor shaft.
Make sure the Axle Key is retained.***
7. Reverse steps 4 to 6 for installation. Torque the nut to 28.5 N • m (21 ft • lb). ***Make sure the Axle Key is inserted
back into the motor shaft.***
To r que the nut to
28.5 N • m (21 ft • lb)
Axle Key
HubCap
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Drive Wheel removal and installation
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IV. Solid Tyre
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the side of the unit being serviced.
Tools Required:
- Imperial and Metric Socket Set
- Calibrated Torque Spanner/Wrench
- Phillips Screwdriver
4. Remove the drive wheel. See Section III.
5. Remove the 4 nuts that secure the wheel to the hub.
6. Remove and replace the solid tyre.
7. Re-assemble the rim with the solid tyre with the nuts retained from step 5.
8. Replace the drive wheel back onto the motor. See Section III. Torque the 4 nuts to 30 N • m (21.7 ft • lb) and the
main nut to 28.5 N • m (21 ft • lb).
***Make sure the Axle Key is inserted back into the motor shaft.***
1
To r que the nuts to
30 N • m (21.7 ft • lb)
To r que the nut to
28.5 N • m (21 ft • lb)
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Solid Tyre removal and installation

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V. Front/Rear Castor Assembly
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the side of the unit being serviced.
Tools Required:
- Imperial Socket Set
- Imperial Spanner Set
- Calibrated Torque Spanner/Wrench
- Flathead Screwdriver
- Needlenose Pliers
4. Pry off the rear castor barrel cap.
5. With a spanner and socket remove the upper nut securing the assembly in the castor barrel.
6. With needlenose pliers, remove the washer, o-ring, and shim from the castor barrel.
7. Slide the castor assembly out of the castor barrel.
8. Reverse steps 4 to 7 for installation. Torque the nut to 30 N • m (21.7 ft • lb).
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Articulating Beam
Castor Cap
Front Castor Cap
O-ring
Shim
Washer
To r que the nut to
30 N • m (21.7 ft • lb)
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Front Castor Barrel Cover/Rear Castor Barrel Cap
removal and installation
Castor Assembly removal and installation.

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VI. Articulating Beam
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the rear of the unit.
Tools Required:
- Metric Socket Set
- Metric Spanner Set
- Metric Hex Key Set
4. Remove the front electronics door, top shroud, side battery shroud, and the articulating beam cover shroud. See
Section I.
5. Remove the batteries. See Section X.
6. Remove the shoulder bolt, washer, and nut that secures the articulating beam to the main frame.
7. Reverse steps 4 to 6 for installation. Torque the shoulder bolt and nut to 40 N • m (30 ft • lb).
1
To r que to
40 N • m (30 ft • lb)
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Articulating Beam removal and installation

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VII. Drive Motor/Front Castor Arm Assembly
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the side of the unit being serviced.
Tools Required:
- Imperial and Metric Socket Set
- Calibrated Torque Spanner/Wrench
- Imperial and Metric Hex Key Set
- Wire Cutters
4. Remove the front electronics door and the top shroud.
See Section I.
5. Remove the drive wheel. Retain all hardware. See Sec-
tion III. ***The Axle Key may shift out of place on the
motor shaft. Make sure the Axle Key is retained.***
6. Remove the screws and washers that secure the fender
shroud and the castor cap to the castor arm.
7. Disconnect the desired motor harness from the power
module.
8. Carefully cut any cableties that secure the motor har-
ness.
9. Remove the suspension pivot bolt and hardware.
10. Pull the motor and front castor arm assembly off of the
main frame and replace with the new assembly.
11. Insert the and secure the suspension pivot bolt. Torque
to 25 N • m (18.4 ft • lb).
12. Reverse steps 3 to 7 to complete installation. Torque
the drive wheel main nut to 28.5 N • m (21 ft • lb). Replace
all cableties.
Left
Motor
Right
Motor
GC3
VR2
Left
Motor
Right
Motor
3
To r que to
25 N • m (18.4 ft • lb)
Suspension
Pivot Bolt
2
7
Motor Harness removal and installation Motor and Front Castor Arm removal and installation
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Fender Shroud removal and installation

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VIII. Freewheel Lever
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Prop up the side of the unit being serviced.
Tools Required:
- Imperial and Metric Socket Set
- Calibrated Torque Spanner/Wrench
- Imperial and Metric Hex Key Set
- Phillips Screwdriver
4. Remove the front electronics door and the top shroud. See Section I.
5. Remove the drive wheel. See Section III. ***The Axle Key may shift out of place on the motor shaft. Make sure the
Axle Key is retained.***.
6. To ease removal of the freewheel lever assembly, remove the motor/front castor arm assembly. See Section VII.
7. Remove the 2 screws that secure the freewheel lever extension to the brake.
8. Remove the hardware that secures the freewheel lever extension and the lower clamshell to the motor.
9. Attach the replacement freewheel lever extension to the brake.
10. Secure the freewheel extension and the lower clamshell to the motor.
11. Reverse steps 4 to 6 to complete installation. Torque the suspension pivot bolt to 25 N • m (18.4 ft • lb).
Torque the drive wheel main nut to 28.5 N • m (21 ft • lb).
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2
Freewheel Lever removal and installation

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IX. Foot Platform
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Metric Socket Set
- Metric Spanner Set
3. Remove the hardware that connects the footplate height adjustment bracket to the main frame.
4. Remove the hardware that connects the footplate height adjustment bracket to the foot platform.
5. Reverse steps 3 and 4 for installation. Torque the foot platform connecting hardware to 18 N • m (13.2 ft • lb)
1
To r que to
18N • m (13.2 ft • lb)
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Foot Platform removal and installation

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X. Batteries
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Metric Socket Set
- Metric Spanner Set
3. Removal of the seat may ease the replacement of the batteries.
4. Remove the front electronics door, top shroud, and side battery door. See Section I.
5. Release the quick disconnect battery harnesses.
6. One battery at a time, remove the battery harness and attach it to the replacement battery.
7. Following the battery wiring diagram on the inside of the front battery door, place the batteries back inside the unit.
8. Reconnect the quick disconnect harness, replace the side battery door, top shroud, and the front electronics door.
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Battery removal and installation
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XI. Joystick
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Phillips Screwdriver
- Wire Cutters
3. Disconnect the joystick harness from the bus extension cable that is located near the back of the unit. Cut the cableties
to free the joystick cable.
4. Flip up the armrest and remove the 2 mounting screws on the mounting bracket.
5. Reverse steps 3 and 4 for installation. Replace the cableties.
Cabletie
Locations
Joystick Harness removal and installation Joystick removal and installation
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XII. Power Module
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
Tools Required:
- Phillips Screwdriver
3. Remove the front electronics door. See Section I.
4. Remove the screws that secure the power module to the
main frame.
5. One at a time, disconnect the motor, power, bus, and
PTO/run plug harnesses and connect them to the replace-
ment power module.
6. Reverse steps 3 and 4 to complete installation.
GC
Bus
Cable
VR2
Left Motor
Right Motor
Power/Battery
Right Motor
Power/Battery
Run
Plug
Power Seat
Inhibit Harness
Power Seat
Power Harness
Left Motor
3
Harness removal and installation
Power Module Hardware removal and installation
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XIII. Power Seat Actuator
1. Turn off power to the joystick.
2. Ensure the unit is in drive mode.
3. Disconnect the joystick and all harnesses
that connect to the power base.
Tools Required:
- Imperial and metric Socket Set
- Imperial and metric Spanner Set
- Imperial and metric Hex Key Set
- Phillips Screwdriver
- Wire Cutters
4. Remove the seat from the power seat interface weld-
ment.
5. Remove the front electronics door and the top shroud
See Section I.
6. Remove the screws that secure the interface cover to
the main frame.
7. Disconnect the power seat actuator harness from the
harness coming from the power module.
8. Disconnect the inhibit harness from the power module.
9. Remove the 4 screws that secure the power seat actua-
tor assembly to the main frame.
10. Reverse steps 4 to 9 for installation. Torque the actua-
tor connecting hardware to 26 N • m (19.2 ft • lb). Replace
any cableties.
To
Joystick
Inhibit
Harness
To r que the screws to
26 N • m (19.2 ft • lb)
Harness removal and installation Power Seat Actuator removal and installation
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Interface Cover removal and installation

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Notes

Pride Mobility Products Ltd.
32 Wedgwood Road
Bicester, Oxfordshire OX26 4UL
Telephone: [phone]
Fax: [phone]
Web: www.pridemobility.co.uk
(Image is for illustration purposes only.)