Prime Design AR1901 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
10
3
1
9
5
8
9
9
8
6
2
9
8
4
7
AR1901 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM3-0049-A................................................... (Qty 2)
Channels with hardware
M8 x 45MM (2X)
M8 x 20MM (14X)
Brackets (6X)End Caps (4X) Screws (8X)
Channels (2X)
Square Nut (16X) T Slot Insert (14X) Channel Strip (2X)
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 76.00”
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 36.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1901 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Side Rail Assembly .......................................... (Qty 1)
Front, Left Hand, 36.00”
5—Side Rail Assembly .......................................... (Qty 1)
Rear, Left Hand, 76.00”
Anti-Seize (1X)
M8 Cap Head Bolt (16X)
Roller Spring (2X)
M8 Lock Washer (16X)
Roller Tube Pin (2X)
M8 Strip Nut (16X)
Roller Holder (2X)
HKT-0082-Hardware Kit
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 63.75”
9—AluRack Standard Crossbar ............................ (Qty 4)
With hardware, 67.00”
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
Left
Right
21.75”
Channel Front
12.00”
Channel Rear
Channel FrontChannel Rear
Square Nut M8
Vehicle Roof Mount
T Slot Insert
Bolt M8 x 20MM
Channel Connector
Bolt M8 x 45MM
Rear
Front
Left
Right
Square Nut M8
53.00”
6.25”
36.00”
AR1901 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0049 MOUNTING SYSTEM
CHANNELS TO ROOF
Do not tighten.
0.5 Loosen bolts
0.6 Set to distances then torque Rear Bracket nuts to 90 in-lbs
leaving Center and Front Brackets loose until Step 7.5
Slide Channels onto roof Mounts and set distances as shown.
0.3
0.4
Assemble Mounts as
shown below.
0.1
0.2 Torque Allen Flat Head
Screws to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
6
1/2/3
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
1/2/4
4/5 (AR-8)
4/5 (AR-8)
AR1901 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (7x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
AR1901 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
3.1
Do not tighten
until Step 5.2
3.2
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
112.00”
18.00”
FrontRear
8.50” 18.00”18.00”18.00”17.00” Front Crossbar
flush to Side
Rail ends
AR1901 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAIL AND CROSSBARS
4.1
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
AR1901 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
AR1901 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
Even
Rear Left Rear Right
Even
MOUNTING RACK TO CHANNELS
7.2
7.4
7.1
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars
7.5
Torque to 90 in-lbs

Page Intentionally Left Blank

Page Intentionally Left Blank

USAM-AR1901-US01 Rev-B 0118