Prime Design AR1937 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
10
2
4
3
1
9
5
7
6
9
9
8
8
9
9
8
Anti-Seize (1X)
Foam Pad (14X)Connector Plate (14X)
End Caps (8X) Mounting Brackets (4X)
Mid Mounting Brackets (2X)
M6 x 20MM Bolt (14X)
” Flat Washer (14X)” Sealing Washer (14X)
Channels, 15.00” (2X)
Channels, 64.00” (2X)
AR1937 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0084-A................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1937 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 84.00”
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 36.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”
6—Side Rail Assembly .......................................... (Qty 1)
Front, Left Hand, 36.00”
5—Side Rail Assembly .......................................... (Qty 1)
Rear, Left Hand, 84.00”
Anti-Seize (1X)
M8 Cap Head Bolt (18X)
Roller Spring (2X)
M8 Lock Washer (18X)
Roller Tube Pin (2X)
M8 Strip Nut (18X)
Roller Holder (2X)
HKT-0082-Hardware Kit
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 55.75”
9—AluRack Standard Crossbar ............................ (Qty 4)
With hardware, 59.00”
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 59.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
HKT-0017
Front
HKT-0017
Mid
HKT-0038
Channel Rear Channel Front
M6 x 20MM Bolt
Flat Washer
Sealing Washer
2.50”
85.00”
Rear
Front
Front
Front
4.50”
5.00”
Rear
Rear
AR1937 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0084-A
CHANNELS TO ROOF
Loosen bolts
Loosen the bolts on the Channel Mounting Brackets
as shown. If installing the optional Center Crossbar,
loosen and remove hardware on the two Mid Mounting
Brackets (MPK-0038) as shown.
0.1
Mounting Foot
Bracket
0.2 Install the Connector Plates, Foam Pads, Mounting Foot
Brackets, and End Caps n the sequence shown.
0.3 Install the fasteners through the factory roof
holes as shown then torque to 60 in-lbs. 0.4 Insert the two Mid Mounting Foot Brackets with hardware into
each Front Channel. Set to distances then torque Rear Bracket
nuts to 90 in-lbs leaving Front Brackets loose until Step 7.5
Foam Pad
End Cap
Connector Plate
Mounting Foot Bracket

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
6
1/2/4
4/5 (AR-6)
4/5 (AR-6)
4/5 (ARH-6)
4/5 (AR-6)
4/5 (AR-6)
1/2/3
4/5 (AR-6)
4/5 (ARH-6)
4/5 (ARH-6)
AR1937 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (7x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
AR1937 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
2.2
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
LEFT SIDE RAIL AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
3.1
Do not tighten
until Step 5.2
3.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
FrontRear
19.00”18.00”16.00”16.00”16.00”15.00”
5.00”
0.00”
36.00”
20.00”
52.00”
68.00”
86.00”
105.00”
119.07”
Front Crossbar
flush to Side
Rail ends
AR1937 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
5.2
5.1
Torque all
Crossbar
Bolts to
90 in-lbs
Adjust Crossbar
center distances
as shown below
RIGHT SIDE RAIL AND CROSSBARS
4.1
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
AR1937 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear. Torque Allen
Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
Even
Rear Left Rear Right
Even
AR1937 ASSEMBLY INSTRUCTIONS–MOUNTING
MOUNTING
7.2
7.4
Step 7.1: Loosen nuts on
all Mounting Brackets
7.3
Position Rack until evenly spaced
between rear Channel Mountings
Channel Mountings
align to Crossbars
7.1
7.5
Torque to 90 in-lbs

Page Intentionally Left Blank

Page Intentionally Left Blank

USAM-AR1937-US01 Rev-A 0718