Prime Design VRI3-FT31B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
6
7
11
10
5
38
13
12
9
1
" Lock Washer (6X)
23” Channels (2X)
78” Channels, Pre-assembled (2X)
Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (8X)
" Flat Washer (16X)
Mounting Bracket (8X)
Foam Pad (8X)
M8 Lock Nut (10X)Anti-Seize (1X)
15
14
14
VRI3-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0102 ...................................................... (Qty 1)
Channels w/HKT-8149
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
5—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
6—Handle Latch Assembly ................................... (Qty 1)
Right Hand

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRI3-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
10—Rear Drive Shaft............................................. (Qty 1)
Left Hand, B4 Version, 46.00”
11—Handle Latch Assembly................................. (Qty 1)
Left Hand
9—Front Drive Shaft .............................................. (Qty 1)
B Version, 38.75”
7—Connecting Bar................................................. (Qty 1)
4.00’
12—Connecting Bar .............................................. (Qty 1)
24.00”
13—Front Drive Shaft............................................ (Qty 1)
B Version, 11.75”
8—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
15—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
16—HKT-8163 (Not called out in Overview)........ (Qty 2)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)
14—L & Z Post Kit.................................................. (Qty 2)
Adj. Z Post, 7.25”, L Post, w/HKT-0160

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
3
1
2
11
5/21
4
6
7
12
9
10
8
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
M8 Lock Nut
Flat Washer
T Bolt Stud
Rear
Front
Rear Channel
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT SIDE ASSEMBLY SEQUENCE
Installer’s Note: Crossbars are not centered on the vehicle.
Set Crossbars according to the left hand dimensions shown
in the Crossbar Adjustment procedure shown on page 6.
Failure to position the Crossbars as shown in this Manual
may result in damage to the sliding door and/or ladder rack.
MOUNTING BRACKETS
1
CHANNELS
2.1
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 2.3
Apply Anti-Seize to all M8 T Bolt studs, then attach to
Mounts using the indicated hardware. Do not tighten
until Step 2.2
Prior to assembling the Channels and
hardware, the OEM roof holes must be
chased using an M8 x 1.25 Chasing or
Thread Cleaning tap and uid. Doing so
will ensure accurate torque is achieved.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Channel Rear Channel Front
48.00” 51.00”
Flush
Left
Right
Rear
Front
Rear
Front
Fig. B
Contact
Fig. B
Fig. A
Flush
Fig. A
Apply silicone sealant
(not provided) to screws
M8 X 20MM
Lock Washer
Flat Washer
Rear
Front
Left
Right
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.
2.5
Loosen nuts
Position the rear and center
Mounting Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.4
2.2
Move the Rear Channel
until the Mount contacts
the End Cap. Torque nut
to 90 in-lb.
Push the Front Channels
rmly against the Rear
Channels. The Channel
Cap Screws will make
full contact. Torque all
remaining nuts and
bolts to 90 in-lb.
2.3 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Front
Rear
10.00”
Center10.00”
9.25”
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT CYLINDER HARDWARE
3.1
3.2
3.3
Torque to
90 in-lbs
4.1
4.2
3.4
Torque to
80 in-lbs
2.1
CROSSBARS
2.2
CROSSBAR ADJUSTMENT
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
2.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR
6.1
6.2
CONNECTING BAR FASTENERS
9
FRONT DRIVE SHAFT
8.1
8.3
8.2
8.4
Torque to
90 in-lbs
FRONT DRIVE ARM
7.2
7.1
Align holes

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
DRIVE SHAFT SEALING
10.1
Apply Silicone Sealant
to Connecting Bar ends
10.2
11.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
11.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 11.4-11.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
11.4
Note: The orientation of
the bolt hole faces away
from the Crossbar
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
11.1
Ensure the Auto Clamp Spring is
seated into the spring catch
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VRI3-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 11.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
11.7
Repeat steps 11.1-11.8 for
the front L Post installation
11.9
Refer to the Quick
Start Guide for Z
Post positioning.
12.2
12.3
Torque to
90 in-lbs
Repeat steps 12.1-12.3 for
the front Z Post installation
12.4
Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
12.1 Slide the Z Post into the Mounting Clamp Assembly
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
11.6 Assemble the L Post
hardware. Do not
tighten until Step 11.8
Bracket Clamp sits
in L Post Bracket
as shown
11.5

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
19
14/21
13
15
16
20
17
18
22
VRI3-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT SIDE ASSEMBLY SEQUENCE
Torque to
80 in-lbs
13.4
REAR DRIVE SHAFT CYLINDER HARDWARE
13.1
Torque to
90 in-lbs
13.2
13.3
14.1
14.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VRI3-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
15.1
16.1
16.3
15.2
16.2
16.4
CONNECTING BAR FASTENERS
17
DRIVE SHAFT SEALING
18.1
Apply Silicone Sealant
to Connecting Bar ends
18.2
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VRI3-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Beginning with the Rear Crossbar,
loosen the bolt at the bottom of
the Auto Clamp, then slide the Auto
Clamp toward the inside end of the
Rotation Upper. Reposition the Auto
Clamp leaving a minimum of 1/4”
distance from the rubber bumper to
the edge of the Auto Clamp Bracket
as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
19.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
19.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 19.4-19.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
19.4
19.6
Assemble the L Post
hardware. Do not
tighten until Step 19.8
Bracket Clamp sits
in L Post Bracket
as shown
19.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
19.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
Torque to
80 in-lbs
19.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
19.7
Repeat steps 19.1-19.8 for
the front L Post installation
19.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
20.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
20.2
20.3
Torque to
90 in-lbs
Repeat steps 20.1-20.3 for
the front Z Post installation
20.4
VRI3-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
21
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
VRI3-FT31B ASSEMBLY INSTRUCTIONS
22 Place the Quick Start Guide into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE

Page Intentionally Left Blank

USAM-VRI3FT31B-US01 Rev-F 0618