Prince Castle CBT-SB-NA-1PS User manual

Operation
Manual
Product Identification
CBT-SB-NA-1PS 1Printed in USA 9/15
353-564
Horizontal Core Bun Toaster
CBT-SB-NA-1PS
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: [phone] • Toll Free: 1-800-PCASTLE
Fax: [phone] • www.princecastle.com
LCD
Display
LEFT and
RIGHT Scroll
Buons MENU
Buon
TEMPERATURE
Buon
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty
and all work must be performed by an authorized Prince Castle
Service Agent.
• All labor shall be performed during regular work hours. Overtime
premium will not be covered.
• Travel charges are limited to 200 kilometers (100 miles) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering electrical
components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God
is not covered.
• Damage to non-stick coated surfaces is not covered by this war-
ranty.
TABLE OF CONTENTS
Product Idencaon……………………………………………….…………….Page 1
Warranty Statement…………………………………….….…………………..…Page 1
Table of Contents…..……………………….…………………………….……..…Page 1
Electrical Specicaons.……………….………………….…………………..…Page 2
Safe Service Pracces.……………………………………..…………………..…Page 2
Serial Number Matrix…………………………….……………………………….Page 2
Installaon…...……….……………………….……………………….…………..…Page 5
Operaon…………...………………………….…………………..………………….Page 6
Cleaning—Daily…………………………....………………...…………………..…Page 7
Cleaning—Monthly..…………………....………………...…………………..…Page 10
Release Sheet Replacement..…………………….…….……………………..Page 11
Club Belt Replacement...………...…….………….………………..……..…..Page 12
Display Menu Opons…..……………….……………….………..…..…..…..Page 14
Management Programming…..……….………………………..…..…..…..Page 16
Exploded View and Parts List...……….………………………..…..…..…..Page 19
Troubleshoong Guide……..…..……….………………………..…..…..…..Page 27
Display and
Touchpad
Compression
Adjustment
Landing Zone
Club Secon
Crown Secon
Heel Secon

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 2Printed in USA 9/15
353-564
Electrical Specicaons
Disconnect Power
Safe Service Pracces
Serial Number Matrix
The manufacture date is encoded in the unit’s serial number. The
service bench installaon date (used to determine warranty
coverage) is considered to be the end of the following month. For
example:
Serial Number: FJ0000458
Manufacture Date: June 2014
Service Bench Installaon Date: July 31, 2014
CBT-SB-NA-1PS 200-240VAC, 50/60 Hz, 1 Ph.
Important
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements,
additions, or replacements for previously purchased equip-
ment.
WARNING
Indicates information important to the proper operation of
the unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
GENERAL
This appliance is designed for toasting bread products in a commercial
McDonalds kitchen. The dimensions of the bread products as defined
by McDonalds.
CAUTION
Do not hose down or use a water jet on the unit. Keep the unit
away from running water. Disconnect power cord before perform-
ing any cleaning or maintenance.
CAUTION
Equipment must be elevated from the floor at all times during
cleaning and operation.
WARNING
Failure to turn off the unit before
servicing could result in severe
bodily injury or death. Switch the
On/Off switch to the Off position

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 3Printed in USA 9/15
353-564
Installaon
1
2
3
Unpack and Inspect. Remove the unit from the car-
ton and inspect for signs of damage. If there is damage
to the unit:
 Notify the carrier within 24 hours of delivery
 Save carton and packaging materials for inspection
purposes.
 Contact your local dealer.
Verify parts. Verify that all parts have been received.
When replacing parts use Prince Castle parts only.
 Platen Recovery Tool and Pad (Prince Castle Kit
Part Number 527-778S)
 Release Sheets (2X)
 Landing Zone
 In-Feed Rack
 Horizontal Core Bun Toaster
Place toaster on flat surface. Remove blue and/or
white protective covering.
CAUTION
Two man lift, unit weight is more than 150 lbs.
4Follow daily PM procedures. (for first time use)
5
Connect heated landing zone. Slide the heated land-
ing zone into the connector verifying the pins are in
the correct orientation. The connector can only be in-
serted one way. Once the connector is fully inserted,
secure by turning clockwise.
Install heated landing zone . Slide the landing zone
onto 1 hook on each side. Ensure the landing zone is
secure before operating the unit.
Install In-Feed Rack. Insert the infeed rack onto the
two notches on the front side of the unit
 Release Sheet Clips
 Release Sheet Mounting Bars (2X)

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 4Printed in USA 9/15
353-564
Installaon
6Feed release sheets through the toaster, in-feed to out-
feed and connect the release sheet mounting bars.
7Clip the heel-side release sheet first being sure to shift
the sheet toward the upper step corner on the platen as
shown.
9Visually inspect that the sheets are taught and ripple free
over the heater platen afterwards by peering down the
heating chamber. Disconnect clips and reset if not.
8
Connect retaining clips by holding the release sheet tight
over the mounting rods, ensuring that they are straight.
Press clips over rods until there is solid engagement.
10
Plug unit in. Plug unit into a
grounded receptacle with a
matching plug configuration.
WARNING
All electrical connections must be in accordance with local electri-
cal codes and any other applicable codes.
If the supply cord is damaged, it must be replaced by the manufac-
turer, its service agent, or similarly qualified persons in order to
avoid hazards.
To prevent an electric shock hazard, this device must
be bonded to equipment in close proximity with an
equipotential bonding conductor. This device is
equipped with grounding lug for this purpose and is
marked with the following symbol.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 5Printed in USA 9/15
353-564
Operaon
1
2
Turn unit ON. Turn the
On/Off switch located on
back of toaster to ON. The
Prince Castle screen will
appear in the display for
three seconds.
(Ensure the conveyor is
fully closed)
Wait through Warm-Up. During Warm-Up, the LCD display
will read “WARMING UP”. Warm-Up me, is about 20
minutes.
3
BURN/ELECTRICAL SHOCK HAZARD! Platen sections
are HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure
to exercise caution may result in serious injury! Turn
the unit off, and let it cool down completely before
touching or working on internal apparatus.
WARNING
Watch for READY
status. When ready
temperature is
reached, the LCD
display will read
“READY”.
4View temperatures, if
desired. Pressing the
TEMPERATURE button
once will display the front
and rear platen actual
temperatures. Pressing a
second time will return the
LCD display to the READY
screen.
4
Choose the compression adjust-
ments. Dial the platen adjustment
for the product part (Crown and
Heel). The default settings are set to
a compression of 3. To adjust com-
pression, press in on the metal plate,
and move compression adjustment
lever to the desired position.
Because of variances in bun produc-
tion, it may be necessary to adjust
the bun compression for the Crown
and Heel. The Club compression is
not adjustable. Increase bun com-
pression if buns are toasted too light.
Be careful not to over compress the
buns.
5Feeding in Buns. Feed buns cut side up in the appro-
priate lanes of the in-feed rack. Facing the in-feed rack
from left to right, the proper order is:
Lane 1 Lane 2 Lane 3 Lane 4 Lane 5
CROWN CROWN HEEL HEEL CLUB
6Adjusting Toast. For lighter toast, press and hold, ~5
seconds, directional key (left) until indicator move to-
wards lighter rectangle. For darker toast, repeat with the
direction key (right) that points toward the blackened
rectangle.
READY
- - - - -
READY
- - - - - -

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 6Printed in USA 9/15
353-564
Operaon
7Remove Stuck Product. Retrieve stuck product
by first shutting off the power to the unit. Depressing
latch on left side of in-feed conveyor assembly and
gently open enough to retrieve the stuck product.
BE CAREFUL NOT TO CONTACT HEATER
PLATEN DURING RETRIEVAL, IT WILL BE VERY
HOT. Gently close the conveyor assembly until
latch is closed when retrieval is complete.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 7Printed in USA 9/15
353-564
1
Remove crumbs from the crumb collection portal by wiping
with a clean, sanitizer-soaked towel. Then, clean the crumb
collection portal with a clean, sanitizer-soaked towel
sprayed with Heavy Duty Degreaser solution. Rinse with a
separate, clean, sanitizer-soaked towel.
5
Remove Teflon release sheet retaining clips located over
landing zone by lifting straight up. Be careful not to lose
the retaining clips. Clean with a with a clean, sanitizer-
soaked towel sprayed with Heavy Duty Degreaser solu-
tion. Rinse with a separate clean, sanitizer-soaked towel.
3Wipe down in-feed rack with a clean, sanitizer-soaked
towel sprayed with Heavy Duty Degreaser solution. Rinse
with a separate clean, sanitizer-soaked towel.
2Wipe out crumbs from conveyor crumb collection shelf
below the conveyor tray with sanitizer-soaked towel.
Gently, un-latch and pull forward the conveyor assembly
and further wipe away. Then wipe the conveyor crumb
collection shelf with a clean, sanitizer-soaked towel
sprayed with Heavy Duty Degreaser solution. Rinse with
a separate clean sanitizer-soaked towel.
6
Remove Teflon release sheets by first removing the in-feed
rack and the by lifting up gently on the front retaining brack-
ets located over the in-feed. Be careful not to lose the re-
taining brackets. Lay release sheets on a clean surface be-
fore cleaning.
Cleaning—Daily
4Wipe out landing zone tray with a clean, sanitizer-soaked
towel sprayed with Heavy Duty Degreaser solution. Rinse
with a separate, clean sanitizer-soaked towel.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 8Printed in USA 9/15
353-564
9Re-clip heel-side release sheet first being sure to shift the
sheet toward the upper step corner on the platen as
shown.
7Being careful not to crease the sheet, wipe release
sheets with a clean, sanitizer-soaked towel sprayed with
APSC solution. Rinse with a separate clean, sanitizer-
soaked towel. Wash, rinse, and sanitize the retaining
clips at the 3-compartment sink. Allow to air dry.
8Re-feed the clean release sheets back through the toaster,
in-feed to out-feed and reconnect the brackets.
Cleaning—Daily
11 Visually inspect that the sheets are taught and ripple free
over the heater platen afterwards by peering down the
heating chamber. Disconnect clips and reset if not.
10
Reconnect retaining clips by holding the release sheet
tight over the mounting rods, ensuring that they are
straight. Press clips over rods until there is solid
engagement.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 9Printed in USA 9/15
353-564
12 Remove in-feed rack and the depress latch on left hand side of in-feed and gently pull out conveyor until it stops. Clean conveyor
belt with Kay Heavy duty Degreaser and Prince Castle scouring pad provided as follows:
1. Spray conveyor belt with heavy duty degreaser solution
2. Wipe belt from side to side, parallel with belt grain, removing brown residue
3. Rinse the same area with a clean, sanitizer-soaked towel to clear particulate.
4. Manually advance the conveyor belt to clean the next section.
Repeat steps 1-4 until entire conveyor belt has been cleaned.
13 Wipe down entire unit with a clean, sanitizer-soaked
towel sprayed with Heavy Duty Degreaser solution.
Rinse with a clean, sanitizer-soaked towel.
Cleaning—Daily

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 10 Printed in USA 9/15
353-564
1
Put on Heat Resistant Gloves. Open the conveyor drawer.
Ensure toaster is hot before applying Heat Activated Grill &
Toaster Cleaner (HAGTC). Apply a small amount HAGTC
to a clean, sanitizer-soaked grill cloth and then spread
evenly across exposed section of belt to completely coat
the belts. Repeat applying product until all areas of the belt
are coated. Close conveyor and let run for 5 seconds to
advance the belt to new location before applying additional
cleaner.
5Rinse entire belt with a separate, clean sanitizer-soaked
grill cloth thoroughly.
3Close the conveyor assembly, and allow conveyor to run
for 6 minutes. (Stains will begin to darken)
2Spread solution onto belt, going across/with the grain of
the belt.
6
Close the conveyor drawer by sliding in, until locked in
place.
Cleaning—Monthly / As Needed
4Wipe stains with a clean, sanitizer-soaked grill cloth,
wiping straight across the belts until soils are removed.
Open/close conveyor until entire belt has been cleaned.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 11 Printed in USA 9/15
353-564
Release Sheet Replacement
1Remove Teflon release sheets retaining clips located
over landing zone by lifting up on them. Be careful not to
lose the retaining clips.
3Re-feed new release sheets back through the toaster,
from the in-feed to out-feed side and reconnect the
brackets.
2Remove Teflon release sheets by first removing the in-
feed rack and the by lifting up gently on the front retaining
brackets located over the in-feed. Be careful not to lose
the retaining brackets.
4Re-clip heel-side release sheet first being sure to shift the
sheet toward the upper step corner on the platen as
shown.
6Visually inspect that the sheets are taught and ripple free
over the heater platen afterwards by peering down the
heating chamber. Disconnect clips and reset if not.
5Reconnect retaining clips by holding the release sheet
tight over the mounting rods, ensuring that they are
straight. Press clips over rods until there is solid
engagement.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 12 Printed in USA 9/15
353-564
Club Belt Replacement
Depending on toaster use, the club belts should be replaced
approximately every 6 months. Belts should be replaced if worn
or torn.
Torn belt should be replaced
1Turn Toaster OFF
and Unplug Toaster.
2Put on a pair of high temperature gloves.
3Remove right side cover from unit.
4Pivot latch arm counterclockwise, and remove belt
tension by pivoting tension arms towards the left..
5Remove old belts.
6Install new belts.
7Be sure the bead on belt rides in grove in belt rollers.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 13 Printed in USA 9/15
353-564
Club Belt Replacement
8Pivot tension arms down and engage latch arm.
9Replace right side cover on unit.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 14 Printed in USA 9/15
353-564
Display Menu Opons

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 15 Printed in USA 9/15
353-564
Display Menu Opons (Connued…)

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 16 Printed in USA 9/15
353-564
Management Programming
1
To Enter Programming screens
Press and hold the MENU
button for 6 seconds. The
PROGRAMMING VERSION
screen will appear in the LCD
display.
From the PROGRAMMING
VERSION screen, you may:
Press RIGHT scroll
button to advance to the
next menu item
2
To Change the LANGUAGE
from the PROGRAMMING
VERSION
Screen, PRESS the left scroll
button.
From the SELECT
LANGUAGE Screen,
Press OK button
A. From the
LANGUAGE screen
that appears, use
the RIGHT and
LEFT scroll buttons.
TO select different
Language
B. Accept the new
language by pressing
OK button to return to
the SELECT
LANGUAGE screen
3
To Adjust PLATEN
TEMPERATURE from the
SELECT LANUGAGE Screen,
press the RIGHT scroll button.
Press the OK button to enter the
programming screen.
A. From the PLATEN
TEMPERATURE screen that
that appears adjust the tem-
perature using the RIGHT
and LEFT scroll buttons.
Accept the new Temperature by
pressing OK.
NOTE : To cancel without
accepting the new setting,
press the MENU logo button to
return to the previous screen
4
To adjust SELECT F/C
From The PLATEN
TEMPERATURE screen,
press the RIGHT scroll
button.
From the SELECT F/C screen
that appears, press the OK
button.
A. From the SET F/C
Screen that appears,
Use the LEFT and
RIGHT scroll buttons to
Select TEMP = F
( Fahrenheit ) or
C (Celsius )
B. Accept the new scale
By pressing the OK
Button to return to
The SELECT F/C
screen

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 17 Printed in USA 9/15
353-564
Management Programming (Connued)
5
To adjust set TOAST TIME
from the SELECT F/C
screen, press the RIGHT
scroll button
From the SELECT
TOAST TIME Screen,
Press OK button
A. From the SELECT TOAST
TIME that appears, Adjust
the set point Time Using the
RIGHT and LEFT
Scroll buttons. Accept
The new toast time by
Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen
6
To adjust CLUB TOAST
TIME from the SELECT
TOAST TIME screen, press
the RIGHT scroll button
From the SELECT CLUB
TOAST TIME Screen,
Press OK button
A. From the SELECT CLUB
TOAST TIME that appears,
Adjust the set point Time
Using the RIGHT and LEFT
Scroll buttons. Accept
The new toast time by
Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen
7
To enter LON SERVICE CALL
from CLUB TOAST TIME screen,
press the RIGHT scroll button.
From the LON SERVICE CALL
Screen, Press OK button
From the LON SERVICE CALL screen
that appears, the following options are
available
YES = LEFT scroll button
NO = RIGHT scroll button
OK = Cancel / Go Back
8
To enter MFY STORE from LON
SERVICE CALL screen, press
the RIGHT scroll button.
From the MFY STORE Screen, Press
OK button
From the MFY STORE screen that
appears, the following options are
available
YES = LEFT scroll button
NO = RIGHT scroll button
OK = Cancel / Go Back

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 18 Printed in USA 9/15
353-564
Management Programming (Connued)
9
To view Service Codes, From
the MFY Store screen, press the
RIGHT scroll button once.
From the Service
Codes screen,
A. Select OK to check
the service codes
B. Refer to Service
codes page to under-
stand the operation of
the unit.
10
Exit Programming
Press the MENU button from
any screen to exit programming
mode.

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 19 Printed in USA 9/15
353-564
Exploded View and Parts List
Item # Part # Description Qty
172-458 POWERCORD 1
266-045S STRAIN RELEIF 1
378-223S SWITCH, ROCKER, DPST, IP65, 16A 1
4353-394S THERMOSTAT, SNAP DISC CONTROL, 120 1
NOT SHOWN 527-127S SERVICE KIT, CUTOFF SWITCH314 1
NOT SHOWN 353-206S TRAY, OUTFEED ASSY 1

Horizontal Core Bun Toaster
CBT-SB-NA-1PS
CBT-SB-NA-1PS 20 Printed in USA 9/15
353-564
Exploded View and Parts List (Connued)
Item # Part # Description Qty
5353-054S RELEASE SHEET BAR 2
6353-053S RELEASE SHEET CLIP 2