Prince Castle DHB2PT-60P User manual

550-500 RevA_EN Printed in USA 10/15© 2015
Operation
Manual
Popeyes Chicken Holding Bin
DHB2PT-60P
Product Identification
Prince Castle's DHB2PT-60P Chicken Holding Bin is
designed for the Popeyes system to hold all your
bone-in fried chicken better than ever before. Capable of
holding up to 360 pieces of chicken, the DHB2PT-60P is
designed to both hold and merchandise Popeyes’
chicken in a dual line store format.
TABLE OF CONTENTS
355 East Kehoe Blvd. • Carol Stream, IL 60188
Phone: [phone] • Toll Free: 1-800-PCASTLE
www.PrinceCastle.com
ProductIdentification...........................................1
SafetyInformation...............................................2
Important!.......................................................... 2
I n s t a l l a t i o n / S e t u p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Initial Startup ...................................................... 3
R e c o m m e n d e d S e t t i n g s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
R e s e t t i n g t o F a c t o r y D e f a u l t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C o n t r o l P a n e l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Programming....................................................... 5
Cleaning............................................................. 6
T r o u b l e s h o o t i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 6
P a r t s & S e r v i c e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
W i r i n g D i a g r a m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 1 year from date of original installation, not
to exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship
will be replaced or repaired (at the option of Prince Castle, Inc.) without cost
to the customer for parts and labor. This warranty covers on-location service
(i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles
(200 Kilometers) round trip (one trip warranty) from an authorized service
agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty.
• All labor to be performed during regular work hours. Overtime
premium (the incremental amount) will be charged to the customer.
•
Damage caused by carelessness, neglect and/or abuse (e.g., dropping,
tampering or altering parts, equipment damaged in shipment, by fire,
flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on
equipment nameplates are not covered by this warranty. Conversion
to correct voltage is the customer’s responsibility.
•
This equipment must be serviced by Prince Castle Authorized Service
Agency or a Prince Castle Service Technician during the warranty period.

Popeyes Chicken Holding
Bin DHB2PT-60P
Printed in USA 10/15© 20152550-500 Rev A_EN
Safety Information Important!
WARNING
Indicates information important to the proper operation of the
unit. Failure to observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
Prince Castle reserves the right to change specifications and
product design without notice. Such revisions do not entitle the
buyer to corresponding changes, improvements, additions or
replacements for previously purchased equipment.
Installation / Setup
Remove the unit from the carton and inspect for signs of
damage. If there is damage to the unit:
•Notify the carrier within 24 hours of delivery,
•Save carton and packaging materials for inspection purposes,
•
NOTE: When installing this unit, the ambient temperature at the
mounting site should not exceed 37.8°C (100°F).
CAUTION
All electrical connections must be in accordance with local
electrical codes and any other applicable codes.
Contact your local dealer, or if purchased directly, the Prince
Castle Sales Department at 1-800-722-7853 opt 1 or
630-462-8800 opt 1 to arrange for a replacement unit.
A. Place the bin on a counter or workstation.
1B. Make power connection to the terminal block on
the top of the bin. Required voltage is 208 TO 240
VOLTS 3 PHASE, and the connections are L1, L2,
L3 and Earth Ground (see figure of wiring
diagram).
The bin draws 31 amps per phase at 208 volts
during the 35min. warm-up.
2 A. Turn the power switches ON.
B. Allow 35 mins. for warm-up.
3 Environmental Issues
Airflow through the bin will adversely affect the
performance of the bin. Sources of airflow include:
•Air conditioning vents
•Air currents
•Make-up air Inflows
•Drive-through window
None of the above should be directing airflow towards the
bin or through the cavities of the bin. To check for airflow,
remove a pan from a hot steam table and watch the
direction of the steam coming out of the steam table.
The direction the steam flows is an indicator of the airflow
direction and its intensity. There is no airflow if the steam
flows straight up as it dissipates. There is an intense airflow
if the steam quickly changes direction and flows parallel to
the floor.
If there is airflow, check for the source(s). It is recommended
that air diverters be installed to direct the airflow away from
the bin.
Do NOT reduce the amount of cooled air brought into the
building. Direct the flow of air away from the cavities of the
Chicken Holding Bin.
L1 L2 L3 GND
BLK RED BLUE GRN

Popeyes Chicken Holding Bin
DHB2PT-60P
550-500 RrevA_EN 3Printed in USA 10/15© 2015
Initial Startup
#
#
# During the first few hours of operation, you may notice a
faint odor. This is normal, and the odor disappears after the
first few hours of use.
The bin is tested and calibrated at the factory before shipment.
However, due to temperature and climate changes during
shipment, the insulation in bin can absorb moisture.
The odor during the first few hours of use is from the drying out
of the insulation (moisture is driven from the insulation’s
binders, a starch-like material).
If the florescent lights do not turn on, verify that the bulbs are
seated in their sockets.
Recommended Settings
The recommended settings listed below are starting points only.
The final setting for each cavity is influenced by the airflow
through the cavity.
The airflow is influenced by the bins location relative to the
Drive-Through window, the front door, and/or the air
conditioning vents.
The final setting must achieve the required serving temperature
at the end of the hold time.
Therefore, the setting of each cavity may have to be adjusted up
or down from the recommended starting points listed below to
meet the quality and temperature requirements.
#
#
# A higher setting yields hotter chicken, but in achieving a
hotter temperature, more moisture is driven from the
chicken. Thus, there must be a balance at the end of the
maximum hold time, where the chicken is above a
minimum serving temperature and all quality requirements
are met.
1Cavity A& BFactory Settings
The default Set-Point for the Upper Heater is 35%.
The Lower Heater default is 40% for Cavity Aand 55% for Cavity B.
Resetting to Factory Defaults
To revert all settings back to the original factory defaults:
A. Turn the unit off.
B. Press and hold both UP and DOWN arrows.
C. Turn the unit back on and wait 5 secs.
D. Release UP and DOWN arrows.
#
#
# All previously saved settings are lost upon resetting the
defaults! Use with caution.
Cavity A
Cavity B
Upper
Heater
Upper
Heater
Lower
Heaters
Lower
Heater
Cavity A
Cavity B

Popeyes Chicken Holding Bin
DHB2PT-60P
Printed in USA 10/15© 20154550-503 RevA_EN
Control Panel
1 Displays & Indicators
•The red indicator light next to the UPPER SHELF label
indicates that the temperature being displayed is for the Upper
Heater of the selected cavity.
•The red indicator light next to the PROG label is on when in
the Programming Mode.
•The red indicator light next to the LOWER SHELF label
indicates that the temperature being displayed is for the Lower
Heater of the selected cavity.
•The red indicator light next to the HEAT label is on when
power is applied to the heater zone being displayed on the
control panel.
•The red indicator light next to ACTUAL TEMP label is on when
the Actual Temperature is being displayed for the heater zone
being displayed on the control panel.
•The red indicator light next to SET-POINT TEMP label is on
when the Set-Point Temperature is being displayed for the
heater zonebeing displayed on the control panel.
•The digital display shows the cavity and the associated
temperature or Power On control values, for example:
For Cavity A, the display may show B035 (percentage of
heater capacity for the Upper Heater).
For Cavity B, the display may show C040 (percentage of
heater capacity for the Upper Heater). Control Panel
2 Control Panel Buttons
•SET-POINT: The Set-Point temperature is displayed for the
selected heaters when this button is pressed during the
operating mode. The SET-POINT indicator light is on when the
Set-point mode is selected.
To Program a heater, press and hold the PRINCE CASTLE
button then press and hold the SET-POINT button for 5 secs.
or until the PROG indicator light turns on. Use the UP and
DOWN arrows to change the percentage of heater value for the
Upper and Lower Heaters in Cavities Aand B.
#
#
# The Percentage of Power relates to utilities, and while
increased percentage may be required to hold the
product properly, it should be kept at the lowest
possible setting to save utility consumption.
•ACTUAL TEMP: ACTUAL TEMP BUTTON DOES NOT
FUNCTION FOR THE UPPER HEATER OF CAVITY A& B.
The ACTUAL TEMP LED indicator light is on when not in the
Set-Point mode.
#
#
# This is not the actual air temperature, nor will it be the
actual product temperature.
•UP ARROW & DOWN ARROW: When pressed in the operating
mode, selects which heater zone is in the display on the
control panel. The indicator light next to the UPPER SHELF or
LOWER SHELF is on to indicate which heater in the cavity is
selected.

Popeyes Chicken Holding Bin
DHB2PT-60P
550-500 Rev A_EN 5 Printed in USA 10/15© 2015
Programming
1 Cavity A& BUpper or Lower Heaters – Programmed for Percentage of Power
The Upper and Lower Heaters may be adjusted from0%(OFF)
to 100% of power. The temperature adjustment for the Upper
Cavities A& Bis an electronic Infinite Control. Use the UP or
DOWN arrow buttons to select the Cavity Aor Band the UPPER
or LOWER Shelf. The recommended interval for Cavity A& Bis
±5%.
1. Press the SET-POINT button. When the SET-POINT
indicator light is on, the digital display shows the Set-Point
percentage of power value.
2. To change the Heater Power Percentage setting, press and
hold the PRINCE CASTLE button then press and hold the
SET-POINT button. Hold both buttons until the PROG
indicator light appears.
3. Use the UP and DOWN arrow buttons to change the value.
4. Press the PRINCE CASTLE button to store the new value
and to exit the PROGRAMMING mode.
40
55

Popeyes Chicken Holding Bin
DHB2PT-60P
Printed in USA 10/15© 20156550-500 Rev A_EN
Cleaning
WARNING!
SHOCK/DAMAGE HAZARD! This bin is not watertight. Do not
clean with Water Jet / Jet Spray hose. Before cleaning,
ensure all power switches are in the OFF position.
CAUTION!
Do NOT use any abrasive cleaners/scrubbers or any
unapproved chemicals.
1 2
A. Turn the power switch to the OFF position.
B. Allow the bin to cool down (approximately
35 mins.).
C. When the unit has cooled, wipe down thoroughly
with a damp cloth soaked in dishwashing solution.
A. Use a second damp cloth to rinse the dishwashing
solution.
B. Spray with a sanitizer and wipe dry.
C. Allow surfaces to dry thoroughly.
#
#
# Do NOT turn power ON again until all surfaces are
completely dry.
Troubleshooting
Testing for Proper Unit Temperature
Temperature settings may vary, subject to location, elevation, weather, etc.
To determine if the factory settings of the unit are right for your location, follow these steps.
1 2
Check the temperature of the chicken after it is pulled
from the fryer and drained.
The proper temperature should be 190-195°F for white
meat or 195-200°F for dark meat.
Check the chicken by probing the meaty portion of one
breast and one thigh.
Ensure that the probe is not touching the bone. Record
the time and temperature of the chicken and place the
pieces in the holding bin.
3 4
After 15 mins. and 30 mins., check the same two pieces
of chicken again.
If the temperature of the chicken drops by more than
40°F from the fryer to the end of the holding time, the
unit temperature should be adjusted.
After 30 mins., the internal temperature of the chicken
should be 160°F or higher.
If not, adjust the temperature or percentage of power
accordingly.
Adjusting the Unit Temperature
1 2
CAVITY A& B
To adjust the temperature of Cavity A& B, follow the
instructions for Programming (see Page 5).
Increase the percentage of power by 5%, and allow the
unit 30 mins. to adjust.
Repeat the test for proper unit temperature in Cavities
A& B.

Popeyes Chicken Holding Bin
DHB2PT-60P
550-500 Rev A_EN 7Printed in USA 10/15© 2015
Parts & Service
Parts List
Item Part No. Description
1. 88-680-03SFluorescent Lamp
2. 541-719S Display Board
3. 528-280SControl Board
4. 88-682S Lamp Holder
5. 528-232SIR Heater Panel
6. 65-063-06SRelay
7. 65-058S Relay
8. 536-802S Overlay Display
9. 78-233S Power Switch
10. 85-130SBallast
11. 528-277SLower Heater Panel
Contact Information for Parts/Service
TO ORDER PARTS & SERVICE
Prince Castle, Inc.
355 East Kehoe Blvd., Carol Stream, IL 60188
Phone: [phone], Toll Free: 1-800-PCASTLE opt 1
OR refer to your Service Directory for an authorized
Service Provider in your area.

Popeyes Chicken Holding Bin
DHB2PT-60P
Printed in USA 10/15© 20158550-500 Rev A_EN
Exploded View of Parts
1
5
23
4
6
7
8
9
10
11

Popeyes Chicken Holding Bin
DHB2PT- 60P
550-500 Rev A_EN 9 Printed in USA 10/15© 2015
Wiring Diagram