Prince Castle FLAME KING BROILER User manual

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 1
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
PRINCE CASTLE FLAME KING BROILER: FK4-NGA-BKNA
TABLE OF CONTENTS
SAFETY INFORMATION .......................................................2
SPECIFICATIONS .................................................................3
GENERAL NOTES .................................................................4
INSTALLATION …..................................................................7
OPERATION ..........................................................................16
PARTS IDENTIFICATION ......................................................20
CLEANING AND ASSEMBLY ................................................22
TROUBLESHOOTING ...........................................................33
PARTS LIST ...........................................................................35
WIRING DIAGRAM ................................................................46
INSTALL &
OPERATION MANUAL
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to access available
tools and re-
sources
or visit princecastle.com/
products/flame-king-broiler
Call 1-800-722-
7853
for free technical
Prince Castle, a Marmon Foodservice Technologies brand
355 East Kehoe Blvd, Carol Stream, IL 60188
1-800-PCASTLE | [e-mail] | princecastle.com
Training Resources and Videos

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 2
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
SAFETY INFORMATION
FOR YOUR SAFETY WARNING
Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
Improper installation, adjustment, alteration, and/or mainte-
nance can cause property damage, injury, or death. Read
the installation, operating, and maintenance instructions
thoroughly before installing or servicing this equipment.
SAFETY INFORMATION (CONTINUED)
1. Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
2. Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be
obstructed.
3. Do not use this appliance in an area where a water jet could be used.
4. Do not clean the appliance with a water jet.
5. If the power supply cord is damaged, it must only be replace by an authorized agent approved by Prince Castle.
6. This appliance must be installed by a qualified installer, in compliance with all national and local regulations and au-
thorities having jurisdiction.
7. This machine must be connected to a grounded electrical supply.
8. Install adjacent to non-combustible surfaces only. See chart for minimum clearances.
9. This appliance is not intended for use by persons with reduced physical, sensory, or mental capabilities or lack of
experience and knowledge. All operators of this equipment must be trained in its use.
IMPORTANT:
RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE
WARNING

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 3
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
SPECIFICATIONS
Nominal Power Rating: 120 VAC, 1 PH, 2 AMP, NEMA 5-15
Model: Prince Castle Flame King Broiler
Inlet Pressure: 7.0" WC
Max Energy BTU/hr.: 112,000
Min Energy/BTU/hr.: 88,000
Weight: 482 lbs. (219 kg)
CAUTION
All electrical and gas connections must be in
accordance with local electrical codes and any
other applicable codes.
CAUTION
Do not operate the broiler at gas pressures
other than those stated here. Doing so will af-
fect the operation of your broiler.

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 4
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
A. GENERAL NOTES
A.1 Description
Deliver consistent, great tasting food with the intuitive Prince Castle Flame King Broiler. This easy-to-operate, four-lane,
continuous feed broiler makes cooking and cleaning easier than ever. Its independently controlled top and bottom burn-
ers offer precise and consistent cookout temperatures — delivering premium-quality, great-tasting, char-broiled products
every time. The intuitive LED touchscreen display simplifies operations and gives crew members easy access to cookout
settings.
This manual provides the safety, installation, cleaning and operating procedures for the Prince Castle Flame King Broil-
er. We recommend that all information contained in this manual be read prior to installing and operating the broiler.
A.2 Warranty Information
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materi-
als when filing a claim. Freight damage claims are the responsibility of the purchaser and ARE NOT covered under war-
ranty.
The warranty does not extend to:
-Damage caused in shipment or damage as a result of improper use.
-Use of non-authorized service parts or agents.
-Installation of electrical service.
-Normal maintenance and consumables as outlined in this manual.
-Malfunction resulting from improper maintenance not in accordance with the steps contained in this manual and any
applicable training.
-Damage from moisture into electrical components.
-Damage from tampering with or removal of any safety device.
IMPORTANT!
Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies
the equipment.
IMPORTANT
Prince Castle reserves the right to change specifications and product design in accordance with the
general terms and conditions outlined in the BURGER KING®/Vendor agreement. Such revisions do not
entitle the buyer to corresponding changes, improvements, additions or replacements for previously
purchased equipment.
The information in this document is intended solely for the use of the intended food service equipment and is controlled
directly by Prince Castle. LIMITED ONE YEAR WARRANTY: This product is warranted to be free from defects in materi-
al and/or workmanship for a period of 12 months from the date of installation; not to exceed 15 months from the date of
manufacture . Use of any non-genuine Prince Castle parts voids this warranty. All work must be performed by an author-
ized Prince Castle Service Agent, except as provided herein. –All labor shall be performed during regular work hours.
Overtime premium will not be covered. –Travel charges are limited to 100 (200 kilometers) round trip, 2 hours travel
time, one trip per repair.
–Damage caused by carelessness, neglect, and/or abuse (e.g. using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered. -Equipment damaged in shipment, by fire, flood or an act of
God is not covered. –Damage to coated surfaces is not covered by this limited warranty.
PRINCE CASTLE SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES. THIS IS PRINCE CASTLE’S ONLY
WARRANTY. PRINCE CASTLE MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED.
355 East Kehoe Blvd.—Carol Stream, IL 60188 USA—Telephone: [phone]—Toll Free: 1-800-PCASTLE

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 5
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
A. GENERAL NOTES (CONTINUED)
A.3 Service / Technical Assistance
If you experience any problems with the installation or operation of your broiler, contact your local authorized Prince Cas-
tle distributor.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial
number is on the broiler rating plate on the back of the unit.
Purchased from:
Date of Purchase:
Model No.:
Serial No.:
For the name of your local authorized Prince Castle distributor, please call 1-800-PCASTLE (1-800-722-7853).
Use only genuine Prince Castle replacement parts in your broiler. Use of replacement parts other than those supplied by
authorized Prince Castle distributors and service agencies will void the warranty and may significantly alter the perfor-
mance of your broiler. The use of non-Prince Castle parts is capable of affecting these criteria, and may affect broiler
performance, parts longevity, and food safety. Your local authorized Prince Castle distributor and service agent has been
factory trained and has a complete supply of parts for your Prince Castle broiler.
You may contact the factory direct at [phone] if you have trouble locating your local Prince Castle distributor.
A.4 Important Safety Information
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regard to operating or maintaining the equipment:
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the
equipment. Failure to observe may result in
damage to the equipment and/or bodily injury
or death.
WARNING
ELECTRICAL WARNING. Indicates information
relating to possible shock hazard. Failure to
observe may result in damage to the
equipment and/or bodily injury or death.
WARNING
HOT SURFACE WARNING. Indicates
information important to the handling of
equipment and parts. Failure to observe
caution could result in personal injury.
CAUTION
GENERAL CAUTION. Indicates information
important to the proper operation of the
equipment. Failure to observe may result in
damage to the equipment.

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 6
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
A. GENERAL NOTES (CONTINUED)
A.4 Important Safety Information (Continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of your Prince
Castle Flame King Broiler:
-Read and follow all instructions before using this equipment.
-Install or locate broiler only for its intended use as described in this manual.
-Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it has been otherwise
damaged.
-This equipment should only be serviced by authorized personnel. Contact your local Prince Castle distributor for adjust-
ment or repair.
Do not connect to a gas supply with a damaged or leaking hose and connector. A gas shut off valve must be used along
with a restraint kit.
Use only genuine Prince Castle replacement parts for your broiler. Failure to do so will void the warranty and may signifi-
cantly alter the performance of your broiler. The use of non-Prince Castle parts may affect broiler performance, parts
longevity and safety.
The following warnings and cautions appear throughout the manual and should be carefully observed:
-Turn the boiler off, close the main gas valve, and disconnect the plug before performing any service, mainte-
nance or cleaning on the broiler.
-Always allow the broiler to fully cool before performing any service, maintenance or cleaning. Failure to wait
for the broiler to cool fully may result in personal injury.
-The procedure in this manual may include reference to the use of chemical products. The Prince Castle Corpo-
ration does not endorse the use of any particular cleaning/degreasing agent. Use only those chemicals that are
approved for use in your kitchen.
-The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock.
It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the
proper rating.
-All electrical and gas connections must be in accordance with local and national codes and any other applica-
ble codes.
-The use of adequate ventilation with this broiler is mandatory. Failure to adequately ventilate this unit and pro-
vide safe operating clearances (as specified in this manual) is a fire safety hazard. Follow the instructions for
emergency broiler shutdown in the event of an emergency.
-No attempt should be made to operate this appliance in the event of a power failure.
WARNING: ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH:
-Electrical ground is required on this appliance.
-Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
-Do not use water on or near the broiler. There is a risk of serious injury or death due to electrical shock.
WARNING: HIGH TEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCEDURES
COULD RESULT IN SERIOUS INJURY:
-Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the
instructions contained in this manual.

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 7
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
B. INSTALLATION
B.1 Pre-Installation
Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts and install the parts
in their proper location. If there are obvious or concealed damages to any part of the broiler, please contact your freight
carrier. The factory warranty does not cover freight damage.
 Remove (2) straps using
utility knife or scissors.
 Remove the cardboard top tray.
Recommended Tools
Utility Knife or Scissors
Socket wrench with 9/16" socket

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 8
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
B. INSTALLATION
 Locate the staples (not shown) on (2) corners and the
bottom of the cardboard and remove the (2) wraps.
 Remove the (2) corner foam and (2) support
wooden beams from the top of the unit.

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 9
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
B. INSTALLATION
 Cut away the plastic wrap using utility knife or scissors
and remove all the boxes from the bottom of the unit.
 Using 9/16" socket, remove (4) bolts used to secure the frame to the skid.
This will allow the (4) wooden parts to come loose.
 Install the (2) ramps to the pallet to the side the arrows on the pallet are
pointing towards (not shown).

PN: 1000-605 | User Manual – Prince Castle Flame King Broiler 10
Rev: A
Updated: 4/13/2022
FLAME KING BROILER
B. INSTALLATION
 Push the unit off the pallet, down the ramp in the direction of
the arrows on the pallet.
 Remove the Plenum from top of the unit.
 Locate the (2) foam blocks and remove them from the unit.