Pro-Form PFEVEL73908.0 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. eep this manual
for future reference.
Model No. PFEVEL73908.0
Serial No.
Write the serial number in the
space above for reference.
Serial
Number
Decal
USERʼS MANUAL
QUESTIONS?
If you have questions, or if there are
missing parts, please contact us:
Call: 08457 089 009
Outside U : 0 (44) 113 3877133
Fax: [phone]
Website: www.iconsupport.eu
E-mail: [email protected]
Write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road, Beeston
Leeds, LS11 8JG
U
www.iconeurope.com

TABLE OF CONTENTS
WARNINGDECA P ACEMENT ..............................................................2
IMPORTANTPRECAUTIONS ................................................................3
BEFOREYOUBEGIN ......................................................................4
ASSEMB Y ...............................................................................5
HOWTOUSETHEE IPTICA EXERCISER ..................................................13
MAINTENANCEANDTROUB ESHOOTING ...................................................19
EXERCISEGUIDE INES ...................................................................21
PART IST ..............................................................................22
EXP ODEDDRAWING ....................................................................23
ORDERINGREP ACEMENTPARTS ..................................................BackCover
2
PROFORM is a registered trademark of ICON IP, Inc.
WARNING DECAL PLACEMENT
This drawing shows the location(s) of the
warning decal(s). If a decal is missing or
illegible, see the front cover of this manual
and request a free replacement decal.
Apply the decal in the location shown. Note:
The decal(s) may not be shown at actual size.

3
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or per-
sons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional set-
ting.
4. eep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is at least 3 ft. (0.9 m)
of clearance in the front and rear of your
elliptical exerciser and 2 ft. (0.6 m) on each
side
5. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
6. eep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 250 lbs.
(113 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exer-
ciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the upper
body arms when mounting, dismounting, or
using your elliptical exerciser.
10. eep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the userʼs move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.
IMPORTANT PRECAUTIONS

4
BEFORE YOU BEGIN
Thank you for selecting the new PROFORM®REF EX
STEP 2 elliptical exerciser. The REF EX STEP 2 pro-
vides a selection of features designed to make your
workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the front
cover of this manual. To help us assist you, note the
product model number and serial number before con-
tacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Pulse Sensor
Pedal Spring
Pedal Disc
*Water bottle is not included
Wheel
Pedal
Water Bottle Holder*
Upper Body Arm
Console

5
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
In addition to the included tools, assembly requires a Phillips screwdriver , an adjustable
wrench , and a rubber mallet .
Use the drawings below to identify the small parts used for assembly. The number in parentheses below each
drawing is the key number of the part, from the PART IST near the end of this manual. The number following
the key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if
it has been preassembled.
M4 x 16mm
Screw (52)–4
M10 Split
Washer (59)–5
M10 Locknut (33)–6
M10 Bolt Set (74)–2
Upper Body Arm
Washer (55)–2
Spring Bracket
Washer (35)–2
M8 Locknut (38)–8
M8 x 45mm Button Bolt (50)–4 M10 x 25mm Patch
Screw (40)–5
M10 x 75mm Carriage Bolt (34)–4
Wave Washer
(43)–2
M8 x 25mm Patch
Screw (56)–2
M4 x 19mm
Screw (26)–2
M10 x 74mm Button Bolt (28)–2
23mm Wave
Washer (81)–2

6
2. While another person lifts the rear of the Frame
(1), attach the Rear Stabilizer (9) to the Frame
with two M10 x 75mm Carriage Bolts (34) and
two M10 ocknuts (33).
34
9
1
2
33
33
1.
Identify the Front Stabilizer (10). Make sure
that the Wheels (22) are oriented as shown.
While another person lifts the front of the Frame
(1), attach the Front Stabilizer (10) to the Frame
with two M10 x 75mm Carriage Bolts (34) and
two M10 ocknuts (33). 10 33
33
22
22
34
34
1
1
To make assembly easier, read the
information on page 5 before you begin.

7
3
2
28
59
59
33
44
1
79
Avoid pinching
the wires
3. Have another person hold the Upright (2) near
the Frame (1). Make sure that the hexagonal
holes are in the indicated location.
Connect the Extension Wire Harness (44) to the
Wire Harness (79).
Slide the Upright (2) onto the Frame (1).
Tip: Avoid pinching the wires. Attach the
Upright (2) with two M10 x 74mm Button Bolts
(28), two M10 Split Washers (59), and two M10
ocknuts (33). Make sure that the Locknuts
are in the hexagonal holes. Hexagonal
Holes
4. While another person holds the Upright
Extension (73) near the Upright (2), insert the
Extension Wire Harness (44) upward through
the Upright Extension.
Hold the upper end of the Extension Wire
Harness (44) and insert the Upright Extension
(73) into the Upright (2).
Tip: Avoid pinching the wire. Attach the
Upright Extension (73) with three M10 x 25mm
Patch Screws (40) and three M10 Split Washers
(59).
4
2
73
59
Avoid pinching
the wire
44
40
40
59

8
5. The Console (23) can use four D batteries (not
included); alkaline batteries are recommended.
IMPORTANT: If the Console has been
exposed to cold temperatures, allow it to
warm to room temperature before inserting
batteries. Otherwise, you may damage the
console displays or other electronic compo-
nents. Remove the battery cover, insert the bat-
teries into the battery compartment, and reat-
tach the battery cover. Make sure to orient the
batteries as shown by the diagram inside
the battery compartment.
To purchase an optional AC adapter, contact
the store where you purchased this product
or call the telephone number on the front
cover of this manual. To avoid damaging the
console, use only a manufacturer-supplied
AC adapter. Plug one end of the AC adapter
into the jack on the console; plug the other end
into an outlet installed in accordance with all
local codes and ordinances.
23
Battery
Cover
5
Batteries
6. While another person holds the Console (23)
near the Upright Extension (73), connect the
console wire harness to the Extension Wire
Harness (44).
Insert the excess wire into the Upright
Extension (73).
Tip: Avoid pinching the wires. Attach the
Console (23) to the Upright Extension (73) with
four M4 x 16mm Screws (52).
6
23
52
44
73
Console Wire
Harness
Avoid pinching
the wires

9
7. Attach the Water Bottle Holder (65) to the
Upright (2) with two M4 x 19mm Screws (26). 7
2
26
65
50
38
8. Identify the eft Upper Body Arm (6), which is
marked with an “ ” sticker.
Insert the eft Upper Body Arm (6) into an
Upper Body eg (5); make sure that the
hexagonal holes are in the indicated
location.
Attach the eft Upper Body Arm (6) with two M8
x 45mm Button Bolts (50) and two M8 ocknuts
(38). Make sure that the Locknuts are in the
hexagonal holes. Do not tighten the Button
Bolts yet.
Repeat this step for the Right Upper Body
Arm (not shown) and the other Upper Body
Leg (not shown).
5
Hexagonal
Holes
6
8

10
8
2
7
Grease
46
6
55 43
56
47
9
9. Apply a generous amount of the included
grease to the Pivot Axle (7). Then, apply grease
to two Wave Washers (43).
Insert the Pivot Axle (7) into the Upright (2), and
center the Pivot Axle.
Slide a Wave Washer (43) onto the left side of
the Pivot Axle (7).
Orient an Upper Body Arm Spacer (47) so that
the arrow points toward the floor. Slide the
Upper Body Arm Spacer onto the eft Upper
Body Arm (6).
Slide the eft Upper Body Arm (6) onto the
Pivot Axle (7).
Attach the eft Upper Body Arm (6) with an M8
x 25mm Patch Screw (56) and an Upper Body
Arm Washer (55).
Press the tabs on an Upper Body Arm Cap (46)
into the Upper Body Arm Spacer (47).
Attach the Right Upper Body Arm (8) in the
same way.
10
38
11
13
80
Tabs
Hole
Slots
10. Identify the left Pedal Spring (11) and the eft
Pedal (13), which are marked with “ ” stickers.
Position the eft Pedal (13) and a Pedal Plate
(80) around the left Pedal Spring (11) as shown.
Make sure that the hole in the Pedal Plate
fits over the bumper on the underside of the
left Pedal Spring.
Insert the tabs on the Pedal Plate (80) into the
slots in the eft Pedal (13).
Attach the Pedal Plate (80) to the eft Pedal
(13) with two M8 ocknuts (38).
Attach the Right Pedal (not shown) in the
same way.
Bumper
Arrow

11
11. Identify the eft Rear Spring Bracket (12), which
is located on the left Pedal Spring (11).
Apply a small amount of grease inside the
Pedal Spring Bushings (37). Then, apply grease
to the axle on the left Disc Crossbar (16).
Slide a Spring Spacer (63) and a 23mm Wave
Washer (81) onto the axle; make sure that the
flat side of the Spring Spacer is facing the
elliptical exerciser.
Slide the eft Rear Spring Bracket (12) onto the
axle.
Attach the eft Rear Spring Bracket (12) with an
M10 x 25mm Patch Screw (40) and a Spring
Bracket Washer (35).
Repeat this step for the Right Rear Spring
Bracket (not shown).
11
11
40 35 37
63
81
12
Grease 16
13. Make sure that all parts of the elliptical exerciser are properly tightened. Note: Some hardware may be
left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical exerciser.
12. Hold the lower end of the left Upper Body eg
(5) inside the Front Spring Bracket (76), which
is located on the left Pedal Spring (11).
Apply grease to an M10 Bolt Set (74).
Attach the Upper Body eg (5) to the Front
Spring Bracket (76) with the M10 Bolt Set (74).
Do not overtighten the Bolt Set; the Upper
Body Leg must pivot freely.
Tighten the M8 x 45mm Button Bolts (50) in the
left Upper Body eg (5).
Repeat this step on the other side of the
elliptical exerciser.
12
Grease
74 11
74
5
76
50

12
14. Remove the battery cover from the back of the
Console (23).
Connect the wire on the receiver (A) to the wire
in the Console (23). Hold the receiver so that
the antenna is oriented as shown and is fac-
ing upward.
Remove the paper from the adhesive pad on
the back of the receiver (A). Press the receiver
onto the indicated location inside the battery
compartment. Then, reattach the battery cover.
Note: Discard any other wires that are included
with the chest pulse sensor.
If you purchase the optional chest pulse sensor (see page 18), follow the step below to install the receiv-
er included with the chest pulse sensor.
Wires 23
Antenna
Battery
Cover
A
Attach
receiver
here

13
HOW TO USE THE ELLIPTICAL EXERCISER
HOW TO MOVE THE ELLIPTICAL EXERCISER
Due to the size and weight of the elliptical exercis-
er, moving it requires two persons. Stand in front of
the elliptical exerciser, hold the upright, and place one
foot against one of the wheels. Pull on the upright and
have a second person lift the rear stabilizer until the
elliptical exerciser will roll on the wheels. Carefully
move the elliptical exerciser to the desired location,
and then lower it to the floor.
HOW TO EXERCISE ON THE ELLIPTICAL
EXERCISER
To mount the elliptical exerciser, hold the upper body
arms and step onto the pedal that is in the lower posi-
tion. Then, step onto the other pedal. Push the pedals
until they begin to move with a continuous motion.
Note: The pedal discs can turn in either direction.
It is recommended that you turn the pedal discs in
the direction shown by the arrow; however, for
variety, you can turn the pedal discs in the oppo-
site direction.
To dismount the elliptical exerciser, wait until the ped-
als come to a complete stop. Note: The elliptical
exerciser does not have a free wheel; the pedals
will continue to move until the flywheel stops.
When the pedals are stationary, step off the higher
pedal first. Then, step off the lower pedal.
Pedals
Pedal Disc
Upper Body
Arm
Place
your foot
here
Pull on the
upright
ift here

14
CONSOLE FEATURES
This console offers an array of features designed to
make your workouts more effective and enjoyable.
When you use the manual mode of the console, you
can change the resistance of the pedals with the touch
of a button. As you exercise, the console will provide
continuous exercise feedback. You can even measure
your heart rate using the handgrip pulse sensor or the
optional chest pulse sensor.
The console also features eight preset workouts that
automatically change the resistance of the pedals and
prompt you to vary your pedaling pace while guiding
you through an effective workout.
You can even connect your MP3 player or CD player
to the console sound system and listen to your favorite
music or audio books while you exercise.
To use the manual mode, see page 15. To use a
preset workout, see page 17. To use the sound
system, see page 18.
Note: If there is a sheet of clear plastic on the console,
remove the plastic. Make sure that batteries are
installed in the console or that the optional AC adapter
is properly connected (see step 5 on page 8).
CONSOLE DIAGRAM
Audio Jack

15
HOW TO USE THE MANUAL MODE
1. Press any button on the console or begin
pedaling to turn on the console.
When you turn on the console, the display and the
target pacer will light. A tone will sound and the
console will be ready for use.
2. Select the manual mode.
When you turn on the console, the manual mode
will be selected. If you have selected a workout,
reselect the manual mode by pressing any of the
Quick Resistance/Pace Workouts buttons repeat-
edly until a track appears in the left side of the dis-
play.
3. Begin pedaling and change the resistance of
the pedals as desired.
As you pedal, change
the resistance of the
pedals by pressing the
Quick Resistance but-
tons. Note: After you
press the buttons, it
will take a moment for the pedals to reach the
selected resistance level.
4. Follow your progress with the displays.
Upper right display—
This display can show
the elapsed time, the
approximate number of
calories you have
burned, and the dis-
tance (total number of revolutions) you have ped-
aled. The display will change modes every few
seconds.
Lower right display—
This display will show
your pedaling pace in
revolutions per minute
(rpm) and the resis-
tance level of the ped-
als. The display will change modes every few sec-
onds.
This display will also show your heart rate when
you use the handgrip pulse sensor or the optional
chest pulse sensor (see step 5 on page 16).
The left display will
show a track repre-
senting 1/4 mile (640
revolutions). As you
exercise, indicators will
appear in succession
around the track until
the entire track
appears. The track will then disappear and the
indicators will again begin to appear in succession.

16
5. Measure your heart rate if desired.
You can measure your heart rate using either the
handgrip pulse sensor or the optional chest pulse
sensor (see page 18 for information about the
optional chest pulse sensor). Note: If you hold
the handgrip pulse sensor and wear the chest
pulse sensor at the same time, the console will
not display your heart rate accurately.
If there are sheets
of clear plastic on
the metal contacts
on the handgrip
pulse sensor,
remove the plas-
tic. In addition,
make sure that
your hands are
clean. To measure
your heart rate,
hold the handgrip pulse sensor with your palms
resting against the metal contacts. Avoid moving
your hands or gripping the contacts tightly.
When your pulse is detected, a heart-shaped sym-
bol will flash in the display and then your heart
rate will be shown. For the most accurate heart
rate reading, hold the contacts for at least 15 sec-
onds.
If your heart rate is not shown, make sure that
your hands are positioned as described. Be care-
ful not to move your hands excessively or to
squeeze the metal contacts tightly. For optimal
performance, clean the metal contacts using a soft
cloth; never use alcohol, abrasives, or chemi-
cals to clean the contacts.
6. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
series of tones will sound and the console will
pause.
If the pedals do not move for about five minutes,
the console will turn off and the displays will be
reset.
Contacts

17
HOW TO USE A PRESET WOR OUT
1. Press any button on the console or begin
pedaling to turn on the console.
See step 1 on page 15.
2. Select a preset workout.
To select a preset workout, press one of the eight
Quick Resistance/Pace Workouts buttons. When
you select a preset workout, the name of the work-
out and the maximum resistance level will appear
in the display for a few seconds. A profile of the
resistance levels of the workout will also scroll
across the left side of the display.
3. Begin pedaling to start the workout.
Each workout is divided into 30 one-minute seg-
ments. One resistance level and one target pace
setting is programmed for each segment. Note:
The same resistance level and/or target pace set-
ting may be programmed for consecutive seg-
ments.
During the workout, the workout profile will show
your progress (see the drawing above). The flash-
ing column of the profile represents the current
segment of the workout. The height of the flashing
column indicates the resistance level for the cur-
rent segment. At the end of each segment of the
workout, a series of tones will sound and the next
segment of the profile will begin to flash. If a differ-
ent resistance level is programmed for the next
segment, the resistance level will appear in the
display for a few seconds to alert you. The resis-
tance of the pedals will then change.
During the workout, the target pacer will prompt
you to keep your pedaling pace near the target
pace setting for the current segment. When a left
indicator lights, increase your pace; when a right
indicator lights, decrease your pace. When the
center indicator lights, maintain your current pace.
IMPORTANT: The target pacer is intended only
to provide a goal. Make sure to pedal at a pace
that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
resistance level by pressing the Quick Resistance
buttons. However, when the current segment
ends, the resistance of the pedals will automatical-
ly adjust to the resistance level for the next seg-
ment.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
profile ends.
4. Follow your progress with the displays.
See step 4 on page 15.
5. Measure your heart rate if desired.
See step 5 on page 16.
6. When you are finished exercising, the console
will turn off automatically.
See step 6 on page 16.
Profile

18
HOW TO USE THE SOUND SYSTEM
To play music or audio books through the console
sound system while you exercise, plug the audio cable
into the jack on the console and into a jack on your
MP3 player or CD player; make sure that the audio
cable is fully plugged in.
Next, press the play button on your MP3 player or CD
player. Adjust the volume level using the volume con-
trol on your MP3 player or CD player.
THE OPTIONAL CHEST PULSE SENSOR
The optional chest pulse sensor provides hands-free
operation and continuously monitors your heart rate
during your workouts. To purchase the optional
chest pulse sensor, see the front cover of this
manual.

19
Inspect and tighten all parts of the elliptical exerciser
regularly. Replace any worn parts immediately.
To clean the elliptical exerciser, use a damp cloth and
a small amount of mild detergent. IMPORTANT: eep
liquids away from the console and keep the con-
sole out of direct sunlight. During storage, remove
the batteries from the console.
CONSOLE TROUBLESHOOTING
If the console display becomes dim, the batteries
should be replaced. See assembly step 5 on page 8.
If the handgrip pulse sensor does not function proper-
ly, see step 5 on page 16.
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch may need to be adjusted.
To adjust the reed switch, you must remove the pedal
springs, the right pedal disc, and the shields.
First, see steps 12 and 11 on page 11 and remove the
Pedal Springs (11). Next, remove the four Screws (51)
from the right Pedal Disc (15), and remove the Pedal
Disc.
Remove all Screws (52, 64) from the Right Shield (4)
and the two Screws (77) from beneath the Pedal Disc,
and then remove the Right Shield. Then, remove all
Screws (52) from the eft Shield (3) and remove the
eft Shield.
Next, locate the Reed Switch (53). oosen, but do not
remove, the indicated M4 x 16mm Screw (52). Slide
the Reed Switch slightly toward or away from the
Magnet (58) on the flywheel, and then retighten the
Screw. Turn the left Pedal Disc (15) for a moment.
Repeat until the console displays correct feedback.
When the Reed Switch (53) is correctly adjusted, reat-
tach the shields, the right pedal disc, and the pedal
springs.
MAINTENANCE AND TROUBLESHOOTING
64
77
51
51
77
52
52
64
64
11
11
4
15
3
58
53
52
15

20
HOW TO ADJUST THE DRIVE BELT
If you can feel the pedals slip while you are pedaling,
even when the resistance is adjusted to the highest
level, the drive belt may need to be adjusted.
To adjust the drive belt, you must first remove both
shields. See HOW TO ADJUST THE REED SWITCH
on page 19 and remove the shields.
Next, loosen the M8 x 22mm Flat Head Bolt (68) and
turn the M10 x 60mm Screw (62) until the Drive Belt
(19) is tight.
When the Drive Belt (19) is tight, tighten the Flat Head
Bolt (68). Reattach the shields.
68
62 19