Pro-Form PFSY74490 User manual

®
USER’S MANUAL
Model No. PFSY74490
Serial No.
The serial number is found in the
location shown below. Write the
serial number in the space above.
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
Serial
Number
Decal
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions or if there are
missing parts, we will guarantee
complete satisfaction through
direct assistance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!

2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cable Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A Part List/Exploded Drawing and a Part Identification Chart are attached in the center of this manual.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
Table of Contents
Important Precautions
1. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
3. If you feel pain or dizziness while exercising,
stop immediately and begin cooling down.
4. Use the weight system only on a level sur-
face. Cover the floor or carpet beneath the
weight system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
7. Always stand on the foot plate when doing an
exercise that could cause the weight system
to tip.
8. Keep hands and feet away from moving parts.
9. Always wear athletic shoes for foot protec-
tion when exercising.
10. The weight system is intended for home use
only. Do not use the weight system in a com-
mercial, rental or institutional setting.
11. Never release the press arms, butterfly arms,
leg lever, lat bar, or ab strap while weights are
raised. The weights will fall with great force.
12. Always disconnect the lat bar or ab strap
from the weight system when performing an
exercise that does not use these attach-
ments.
13. Keep children under the age of 12 and pets
away from the weight system at all times.
14. The decal shown at
the right has been
placed on the weight
system in the two
locations shown on
page 3. If a decal is
missing or illegible,
please call the cus-
tomer hotline listed
on the front cover of
this manual to order
a free replacement
decal. Apply the
decal in the location
shown.
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the weight system.

3
ASSEMBLED
DIMENSIONS:
Height: 75 in.
Width: 78 in.
Depth: 58.5 in.
Low Pulley Station
Ab Pulley
Station
Curl Pad
Press Arms
Seat
Butterfly
Arms
WARNING
DECAL
WARNING
DECAL
Weight Stack
Thank you for selecting the versatile PROFORM®
920Ci weight system. The 920Ci offers a wide selec-
tion of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
PROFORM®920Ci will help you to achieve the results
you want.
For your benefit, read this manual carefully before
using the weight system. If you have additional ques-
tions, please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through Friday, 6
a.m. until 6 p.m. Mountain Time (excluding holidays).
To help us assist you, please note the product model
number and serial number before calling. The model
number is PFSY74490. The serial number can be
found on a decal attached to the weight system (see
the front cover of this manual).
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Before You Begin
Backrest
Press Plate
High Pulley
Station
Lat Bar
Shroud

4
Assembly
Frame Assembly
You will begin by assembling the base and the
upright frames that serve as the skeleton of the
equipment.
Arm Assembly
Next you will assemble the press and butterfly
arms that you operate while you are exercising.
Cable Assembly
During this stage you will attach the cables and
pulleys that connect the moving arms with each
other and with the weights.
Seat Assembly
During this stage you will assemble the seats and
backrests.
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756 Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the
assembly process will require a few hours. By set-
ting aside plenty of time and by deciding to make
the task enjoyable, assembly will go smoothly. You
may want to assemble the weight system over a
couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Make Assembly Easier for Yourself!
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone. Before begin-
ning assembly, make sure to read the
information on this page; this brief intro-
duction will save you much more time than
it takes to read it!

1. Before beginning, make sure that you have read
and understood the information on page 4.
Open the parts bag labeled “FRAME ASSEMBLY.”
Press a 2” Square Inner Cap (28) into each end of
the Butterfly Base (4) and into the indicated locations
on the Weight Base (5).
Insert four 5/16” x 2 1/2” Carriage Bolts (92) and a
3/8” x 3 3/4” Carriage Bolt (85) into the indicated
holes in the Butterfly Base (4). Place the Butterfly
Base flat on the floor. Note: If the Bolts fall out,
secure them by putting a piece of tape over the
head of each Bolt.
1
3. Press a 2” Square Inner Cap (28) into each end of
the Press Base (6). Turn the Press Base so the indi-
cated welded tube is near the top.
Insert four 5/16” x 2 1/2” Carriage Bolts (92) and a
3/8” x 4” Carriage Bolt (104) into the indicated holes
in the Press Base (6). Note: The 3/8” x 4” Carriage
Bolt will be tipped at an angle.
3
4
5
Frame Assembly
92
4
5
28
85
28
28
92
28
64
6
89
5
92
6
28
Welded
Tube
28
104
92
64
94
2
5
4
89
64
94
64
2. Attach the Weight Base (5) to the Butterfly Base (4)
with two 5/16” x 2 3/4” Bolts (89), a Support Plate
(94), and two 5/16” Nylon Locknuts (64).
4. Attach the Press Base (6) to the Weight Base (5) with
two 5/16” x 2 3/4” Bolts (89), a Support Plate (94),
and two 5/16” Nylon Locknuts (64).

6. Place the bracket on the lower end of the Butterfly
Upright (1) over the indicated 5/16” x 2 1/2” Carriage
Bolts (92) in the Butterfly Base (4). Hand tighten two
5/16” Nylon Locknuts (64) onto the Bolts. Do not
tighten the Nylon Locknuts yet.
6
6
64
1
4
92
5. Place the bracket on the lower end of the Press
Upright (2) over the indicated 5/16” x 2 1/2” Carriage
Bolts (92) in the Press Base (6). Hand tighten two
5/16” Nylon Locknuts (64) onto the Bolts. Do not
tighten the Nylon Locknuts yet.
5
92
6
2
64
7. Place two Weight Bumpers (51) over the indicated
holes in the Weight Base (5). Slide a Weight Guide
(15) into each of the holes.
Attach the indicated Weight Guide (15) to the Weight
Base (5) with a 3/8” x 2 3/4” Bolt (46), two 3/8” Flat
Washers (48), and a 3/8” Nylon Locknut (50).
Slide six Weights (21) onto the Weight Guides (15).
Make sure the Weights are turned so the pin
grooves are on the bottom.
Identify the Short Weight Tube (17), which has six
holes in it. Press a Weight Tube Bumper (18) into the
lower end of the Short Weight Tube. Slide the Weight
Tube into the Weights (21).
Slide a Top Weight (16) onto the Weight Guides (15).
Make sure the Top Weight is turned so the groove
fits over the pin on the Short Weight Tube (17).
51
Pin
Grooves
46
48
48
50
18
21
17
16
15
5
7
Groove
Pin

7
10. Press three 2” Square Inner Caps (28) into the
Butterfly Top Frame (33).
Attach the Butterfly Top Frame (33) to the brackets on
the Butterfly Upright (1) and the Weight Top Frame
(66) with four 5/16” x 2 3/4” Bolts (89), two Support
Plates (94), and four 5/16” Nylon Locknuts (64).
10
28
94
94
1
66
28
28
33
64
64
89
89
9. Place the Weight Top Frame (66) on the indicated
brackets on the Uprights (1, 2). Note: When attach-
ing the Weight Top Frame make sure that the tops
of both Weight Guides (15) are in back of the Top
Frame, as shown in step 10.
Attach the Weight Top Frame (66) to each Upright (1,
2) with two 3/8” x 2 3/4” Bolts (46), a Small Support
Plate (26), and two 3/8” Nylon Locknuts (50).
Tighten all of the Nylon Locknuts (64) used in
steps 5 and 6.
9
50
15
66
46
26 46
26
50
2
1
Bracket
8. Place two Weight Bumpers (51) over the indicated
holes in the Weight Base (5). Slide a Weight Guide
(15) into each of the holes.
Attach the indicated Weight Guide (15) to the Weight
Base (5) with a 3/8” x 2 3/4” Bolt (46), two 3/8” Flat
Washers (48), and a 3/8” Nylon Locknut (50).
Slide twelve Weights (21) onto the Weight Guides
(15). Make sure the Weights are turned so the pin
grooves are on the bottom.
Identify the Long Weight Tube (96), which has twelve
holes in it. Press a Weight Tube Bumper (18) into the
lower end of the Long Weight Tube. Slide the Weight
Tube into the Weights (21).
Slide a Top Weight (16) onto the Weight Guides (15).
Make sure the Top Weight is turned so the groove
fits over the pin on the Long Weight Tube (96).
8
15
16
46
48
21
51
96
18
Groove
Pin
Groove
Pin
48
5
50

8
13. Attach the Butterfly Seat Frame (14) to the Butterfly
Upright (1) with two 5/16” x 2 3/4” Bolts (89), two
5/16” Washers (36), and two 5/16” Nylon Locknuts
(64). Do not tighten the Nylon Locknuts yet.
13
89
36
1
14
64
12. Attach the Weight Guides (15) to the Weight Top
Frame (66) with four 3/8” x 3 3/4” Bolts (59), four 3/8”
Flat Washers (48), and four 3/8” Nylon Locknuts (50).
Do not overtighten the Nylon Locknuts. 50
48
66
48
50
2
15
59
1
12
59
11. Press a 2” Square Inner Cap (28) into each end of
the Press Top Frame (9).
Attach the Press Top Frame (9) to the bracket on the
Press Upright (2) and the Weight Top Frame (66) with
four 5/16” x 2 3/4” Bolts (89), two Support Plates (94),
and four 5/16” Nylon Locknuts (64).
11
94
89
94
9
89
28
64
2
66
64
28

9
16
28
41
63
80
28
3
62
2
28
64
36
36
6
7
89
92
64 89
15
15. Press a 2” Square Inner Cap (28) into the Press Seat
Frame (7).
Slide the Press Seat Frame (7) onto the indicated
5/16” x 2 1/2” Carriage Bolts (92) in the Press Base
(6). Hand tighten two 5/16” Nylon Locknuts (64) onto
the Bolts. Do not tighten the Nylon Locknuts yet.
Attach the Press Seat Frame (7) to the Press Upright
(2) with two 5/16” x 2 3/4” Bolts (89), two 5/16”
Washers (36), and two 5/16” Nylon Locknuts (64).
Tighten all of the Nylon Locknuts (64) used in this
step.
16. Press two 2” Square Inner Caps (28) into the ends of
the Leg Lever (41). Attach the Bumper (40) to the
Butterfly Front Leg (3) with a 1” Tap Screw (80).
Lubricate the 3/8” x 3 1/4” Bolt (62). Attach the Leg
Lever (41) to the Butterfly Front Leg (3) with the Bolt
and a 3/8” Nylon Jam Nut (63). Do not overtighten
the Nylon Jam Nut; the Leg Lever must pivot
freely.
14. Press a 2” Square Inner Cap (28) into the Butterfly
Front Leg (3). Slide the Butterfly Front Leg onto the
indicated 5/16” x 2 1/2” Carriage Bolts (92) in the
Butterfly Base (4). Hand tighten two 5/16” Nylon
Locknuts (64) onto the Bolts. Do not tighten the
Nylon Locknuts yet.
Attach the Butterfly Front Leg (3) to the Butterfly Seat
Frame (14) with two 5/16” x 2 3/4” Bolts (89), two
5/16” Washers (36), and two 5/16” Nylon Locknuts
(64). Tighten all of the Nylon Locknuts used in
steps 13 and 14.
14 28
92
14
89
36
64
64
64
3
4
20
98
17
17. Press a 2” x 3” Inner Cap (98) into the indicated end
of the Press Front Leg (20).
Orient the Press Front Leg (20) with the welded rod in
the position shown. Attach the Press Front Leg to the
Press Base (6) with a 1/2” x 3 1/2” Bolt (105) and a
1/2” Nylon Jam Nut (106). Do not overtighten the
Nylon Jam Nut; the Press Front Leg must pivot
freely.
105
106 6
Welded
Rod
40

10
20. Press a 2” Square Inner Cap (28) into each end of
the Right Butterfly Arm (11). Wet the lower end of the
Arm with soapy water and slide a Butterfly Foam Pad
(29) onto it.
Lubricate the indicated axle on the Butterfly Top
Frame (33). Orient the Right Butterfly Arm (11) as
shown and slide it onto the axle. Secure the Butterfly
Arm with two Retainer Rings (31) and a 1” Round
Outer Cap (38). Note: Place the Retainer Rings on
top of the inverted Outer Cap and gently tap the
Cap onto the axle with a hammer. Make sure the
teeth on the Retainer Rings bend towards the Cap
as shown in the inset drawing.
Repeat this step to assemble the Left Butterfly Arm
(10, not shown).
20
77
89
8
28
76
64
33
11
29
28
38
31
28
Lubricate
Arm Assembly
19. Press a 2” Square Inner Cap (28) into the top of a
Press Arm (77). Press a 1” Inner Cap (76) into the
indicated hole in the Press Arm.
Attach the Press Arm (77) to the bracket on the Press
Frame (8) with two 5/16” x 2 3/4” Bolts (89) and two
5/16” Nylon Locknuts (64).
Repeat this step to assemble the other Press Arm
(77, not shown).
19
Teeth
Axle
31
38
18
100
6
8
52
50
18. Open the parts bag labeled “ARM ASSEMBLY.”
Press a Plastic Bushing (100) onto each welded tube
on the Press Frame (8).
Lubricate the 3/8” x 9” Bolt (52). Attach the Press
Frame (8) to the welded tubes on the Press Base (6)
with the Bolt and a 3/8” Nylon Locknut (50). Do not
overtighten the Nylon Locknut; the Press Frame
must pivot easily.

11
23. Remove both 3 1/2” Pulleys (24) and the Cable Traps
(25) from one set of pre-assembled Pulley Plates (23).
Wrap the Butterfly Cable (73) around a 3 1/2” Pulley
(24) in the direction shown. Attach the Pulley and the
Cable Trap (25) to the top hole in the Pulley Plates
(23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon
Locknut (50). Make sure the Cable Trap and is ori-
ented as shown in the drawing.
54
25
23
50
73
24
24
53
27
Bracket
50
1
24. Wrap the Butterfly Cable (73) around a “V”-Pulley
(27) in the direction shown. Attach the “V”-Pulley and
a Large Cable Trap (32) to the welded bracket (see
the inset drawing) on the back of the Butterfly Upright
(1) with a 3/8” x 2 1/2” Bolt (53) and a 3/8” Nylon
Locknut (50). Make sure that the Large Cable Trap
is oriented as shown.
32
73 Bracket
22. Wrap the Butterfly Cable (73) around a “V”-Pulley
(27) in the direction shown. Attach the “V”-Pulley and
a Large Cable Trap (32) to the bracket on the back of
the Butterfly Upright (1) with a 3/8” x 2 1/2” Bolt (53)
and a 3/8” Nylon Locknut (50). Make sure that the
Large Cable Trap is oriented as shown.
22
1
50
32 53
27
Bracket 73
21.
Open the parts bag labeled “CABLE ASSEMBLY
AND PULLEYS.”
Identify the Butterfly Cable (73); it is the shortest
cable and has a loop on each end. Attach one end of
the Butterfly Cable to the bracket on the Left Butterfly
Arm (10) with a 3/8” x 1” Bolt (84) and two 3/8” Nylon
Jam Nuts (63). Note: Do not overtighten the bot-
tom Nylon Jam Nut; the Cable must pivot freely
on the Bolt.
21 84
10
Bracket
63
73
Cable Assembly
23
Correct cable routing is critical. Make sure
you wrap the cables around the pulleys
exactly as shown in each step. For cable
identification and routing during steps 21 to
52, refer to the Cable Diagram and Cable ID
Chart on pages 22 and 23.

12
27. Remove both 3 1/2” Pulleys (24) from the second set
of pre-assembled Pulley Plates (23).
Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in
the direction shown. Attach the Pulley and a Cable
Trap (25) to the top hole in the two Pulley Plates (23)
with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut
(50). Make sure the Cable Trap is oriented as
shown.
27
54
23
1
50
74
Pulley
25
24
28. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in
the direction shown. Attach the Pulley and a Cable
Trap (25) to the bottom hole in the first set of Pulley
Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8” Nylon
Locknut (50). Make sure that the Pulley Bracket
and Cable Trap are oriented exactly as shown.
25
24
23
74 50
23
1
28
54
26. Identify the Ab Cable (74). It is the second longest
cable and has a ball on one end and a bolt on the
other.
Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in
the direction shown. Place two Pulley Covers (47)
over the Pulley, so that the large tabs are in the posi-
tion shown. Attach the Pulley and Pulley Covers to
the Butterfly Upright (1) with a 3/8” x 3 3/4” Bolt (59),
two 3/8” Flat Washers (48), and a 3/8” Nylon Jam Nut
(63). Make sure the Cable is between the Pulley
and the welded pin on the Upright.
26
48
47
63
74
1
24 47
59
48
25. Attach the Butterfly Cable (73) to the bracket on the
Right Butterfly Arm (11) with a 3/8” x 1” Bolt (84) and
two 3/8” Nylon Jam Nuts (63). Note: Do not over-
tighten the bottom Nylon Jam Nut; the Cable
must pivot freely on the Bolt.
25
63
84
73
11
Welded Pin
Large Tabs

13
32. Wrap the Ab Cable (74) around a 4 1/2” Pulley (102)
in the direction shown. Attach the Pulley inside the
indicated bracket on the Weight Top Frame (66) with
a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50).
31. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24).
Attach the Pulley to the bracket on the Weight Base
(5) with a 3/8” x 1 3/4” Bolt (57) and a 3/8” Nylon
Locknut (50).
50
24
74
54
102
74 66
57
50
Bracket
Bracket
5
32
31
30. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24) in
the direction shown. Secure the Pulley and a Cable
Trap (25) to the 3/8” x 3 3/4” Carriage Bolt (85) in the
Butterfly Base (4) with a 3/8” Nylon Jam Nut (63).
Make sure the Cable Trap is oriented as shown.
30
63
85
74
4
24
29. Wrap the Ab Cable (74) around a 3 1/2” Pulley (24)
as shown. Attach the Pulley and a Cable Trap (25) to
the welded bracket on the Butterfly Base (4) with a
3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50).
29
54
74
Welded
Bracke
25
50
4
24
25

14
35. Wrap the Low Cable (75) around a 3 1/2” Pulley (24).
Attach two 3 1/2” Pulleys (24) and two Cable Traps
(25) to the Butterfly Upright (1) with a 3/8” x 5” Bolt
(108) and a hand tightened 3/8” Nylon Locknut (50)
as shown. Do not tighten the Nylon Locknut
before step 37.
35
75
108
24
24
25
50
25
1
36. Wrap the Low Cable (75) over a 3 1/2” Pulley (24) as
shown. Attach the Pulley and a Cable Trap (25) to the
lower hole in the second set of Pulley Plates (23) with
a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50).
Make sure the Cable Trap is oriented as shown.
36
25
50
54
24
75
23
34. Identify the Low Cable (75). It has a ball on one end
and a loop on the other. Route the end with the loop
through the slot in the cable guide on the Butterfly
Base (4).
Route the Low Cable (75) under a 3 1/2” Pulley (24).
Attach the Pulley and a Cable Trap (25) to the brack-
et on the Butterfly Base (4) with a 3/8” x 2” Bolt (54)
and a 3/8” Nylon Locknut (50). Make sure the Cable
Trap is oriented as shown. 25
Cable Guide
Bracket
54
4
50
75
24
34
33. Attach the bolt at the end of the Ab Cable (74) to a
“U”-Bracket (97) with a 1/4” Flat Washer (71) and a
1/4” Nylon Locknut (68). Note: Do not completely
tighten the Nylon Locknut; it should be threaded
only two turns onto the bolt, as shown in the
inset drawing.
Attach the “U”-Bracket (97) to the hole in the Short
Weight Tube (17) with a 5/16” x 1 3/4” Bolt (60) and a
5/16” Nylon Locknut (64).
64
97
74
71
60
17 68
33
74
97
71
68

15
37. Remove the indicated 3/8” Nylon Locknut (50) and
3 1/2” Pulley (24). Wrap the Low Cable (75) around
the Pulley in the direction shown. Reattach the Pulley
and tighten the Nylon Locknut. Make sure the Cable
is routed exactly as shown and that the Cable
Trap (25) is oriented to hold the Cable in place.
37
24
50 25
75
38. Attach the end of the Low Cable (75) to the indicated
hole in the Leg Lever (41) with a 3/8” x 2 3/4” Bolt
(46), two 3/8” Flat Washers (48), and a 3/8” Nylon
Locknut (50). Do not overtighten the Nylon
LockNut; the Cable must pivot freely on the Bolt.
38
50
75
48
41
46
48
39
48
56
72
24
63
9
39. Identify the High Cable (72). It is longest cable, and
has a ball on one end and a bolt on the other.
Wrap the High Cable (72) over a 3 1/2” Pulley (24).
Attach the Pulley to the Press Top Frame (9) with a
3/8” x 3 1/2” Bolt (56), a 3/8” Flat Washer (48), and a
3/8” Nylon Jam Nut (63).
40
59
2
48
72
40. Wrap the High Cable (72) around a 3 1/2” Pulley (24).
Attach the Pulley and a Cable Trap (25) to the Press
Upright (2) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat
Washer (48), and a 3/8” Nylon Jam Nut (63). 25
24
63

16
41
25
72
48
59
63
41. Wrap the High Cable (72) around a 3 1/2” Pulley (24).
Attach the Pulley and a Cable Trap (25) to the indicat-
ed hole in the Press Upright (2) with a 3/8” x 3 3/4”
Bolt (59), a 3/8” Flat Washer (48), and a 3/8” Nylon
Jam Nut (63). Make sure the Cable Trap is oriented
as shown. 2
42. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley and a Cable
Trap (25) to the indicated hole in the Press Front Leg
(20) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat Washer
(48), and a 3/8” Nylon Jam Nut (63).
42
25
63
48
24
72
59
20
43
48
25
7
24
59
72 63
43. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley and a Cable
Trap (25) to the indicated hole on the Press Seat
Frame (7) with a 3/8” x 3 3/4” Bolt (59), a 3/8” Flat
Washer (48) and a 3/8” Nylon Jam Nut (63). See the
inset drawing. Make sure the Cable is routed
exactly as shown.
44. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley and a Cable
Trap (25) to the Press Front Leg (20) with a 3/8” x 3
3/4” Bolt (59), a 3/8” Flat Washer (48) and a 3/8”
Nylon Jam Nut (63). See the inset drawing. Make
sure the Cable is routed exactly as shown.
44
20
59
72
63
24 25
48
24
24
24

17
45. Route the High Cable (72) through the opening in the
Press Frame (8). Wrap the High Cable around a 3
1/2” Pulley (24). Attach the Pulley and a Cable Trap
(25) to the lower hole in the Press Upright (2) with a
3/8” x 3 3/4” Bolt (59), a 3/8” Flat Washer (48), and a
3/8” Nylon Jam Nut (63). Make sure that the Cable
Trap is oriented as shown. 25
72
2
59 24
63
48
8
46. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
as shown. Attach the Pulley and a Cable Trap (25) to
the indicated hole in the Press Frame (8) with a 3/8” x
3 1/2” Bolt (56), a 3/8” Flat Washer (48), and a 3/8”
Nylon Locknut (50). Make sure the Pulley is mount-
ed on the inside of the Press Frame and that the
Cable Trap is oriented as shown.
24
56
72
48
50 8
25
46
47. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley and a Cable
Trap (25) to the second hole in the bracket on the
Press Upright (2) with a 3/8” x 2” Bolt (54) and a 3/8”
Nylon Locknut (50). Make sure that the Cable Trap
is oriented as shown.
50
2
25
72
24
Bracket
Second
Hole
54
48. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley and a Cable
Trap (25) to the indicated hole in the Press Frame (8)
with a 3/8” x 3 1/2” Bolt (56), a 3/8” Flat Washer (48),
and a 3/8” Nylon Locknut (50). Make sure that the
Cable Trap is oriented as shown.
24
72
25
48
56
8
48
45
47
50

49. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
as shown. Attach the Pulley, a Cable Trap (25), and
an Angle Spacer (103) to the 3/8” x 4” Carriage Bolt
(104) in the Press Base (6). Make sure the Angle
Spacer is angled exactly as shown. Secure the
Pulley with a 3/8” Nylon Jam Nut (63). Make sure the
Cable Trap is oriented as shown.
50. Wrap the High Cable (72) around a 3 1/2” Pulley (24)
in the direction shown. Attach the Pulley inside the
indicated bracket on the Weight Base (5) with a 3/8”
x 1 3/4” Bolt (57) and a 3/8” Nylon Locknut (50).
Make sure that the Cable Trap is oriented as
shown.
50
72
5
50
57
24
24
63
6
103
25
72
51. Wrap the High Cable (72) over a 4 1/2” Pulley (102)
in the direction shown. Attach the Pulley inside the
indicated bracket on the Weight Top Frame (66) with
a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50).
51
72
54
102
50
Bracket
Bracket
66
49
52. Attach the bolt at the end of the High Cable (72) to
the remaining “U”-Bracket (97) with a 1/4” Flat
Washer (71) and a 1/4” Nylon Locknut (68). Note: Do
not completely tighten the Nylon Locknut; it
should be threaded only two turns onto the end
of the Cable, as shown in the inset drawing.
Attach the “U”-Bracket (97) to the hole in the Long
Weight Tube (96) with a 5/16” x 1 3/4” Bolt (60) and a
5/16” Nylon Locknut (64).
Follow all four cables from end to end. Make sure
that they rest in the grooves of the pulleys and
that the cables and the pulleys move smoothly.
64
68
96
71
72
97
60
52
72
97
71
68
18

19
53. Open the parts bag labeled “SEAT ASSEMBLY.”
Press a 1” x 2” Inner Cap (83) into each end of a
Backrest Adjustment Frame (70). Press a 1 1/4”
Square Inner Cap (35) into the indicated tube on the
Backrest Adjustment Frame.
Identify the Butterfly Backrest (12); it has only two
holes in the back. Attach the Butterfly Backrest to the
Backrest Adjustment Frame (70) with two 1/4” x 1 1/2”
Bolts (82) and two 1/4” Flat Washers (71).
Pull the indicated Adjustment Knob (78) and slide the
tube on the Backrest Adjustment Frame (70) into the
Butterfly Upright (1). Release the Adjustment Knob
and snap it into one of the holes in the Backrest
Adjustment Frame. Secure it by turning the Knob
clockwise.
54. Press a 1” x 2” Inner Cap (83) into each end of the
Seat Adjustment Frame (90). Press a 1 1/4” Square
Inner Cap (35) into the tube on the Seat Adjustment
Frame.
Insert a 1/4” x 1 1/2” Carriage Bolt (101) into the cen-
ter hole in a Seat Plate (65). Attach the Seat Plate to a
Seat (13) with two 1/4” x 3/4” Bolts (49). Insert the 1/4”
x 1 1/2” Carriage Bolt into the indicated hole in the
Seat Adjustment Frame (90) and secure it with a 1/4”
Flat Washer (71) and a 1/4” Nylon Locknut (68).
Secure the other end of the Seat (13) with a 1/4” x
1 1/2” Bolt (82) and a 1/4” Flat Washer (71).
Pull the indicated Adjustment Knob (78) and slide the
tube on the Seat Adjustment Frame (90) into the slot
in the Butterfly Seat Frame (14). Snap the Knob into
a hole in the Frame and secure it by turning the
Adjust-ment Knob clockwise.
83
35
83
78
78
71
1
13 101
83
65
49
71
68
90
83
71
82
35
71
70
82
12
53
54
Seat Assembly
14
91
3
49
107
28
55
55. Note: When using the Curl Pad (91), you must
remove the 2” Square Inner Cap (28) that is in the
Butterfly Front Leg (3). Replace the Inner Cap
when you are not using the Curl Pad.
Attach the Curl Pad (91) to the Curl Post (107) with
two 1/4” x 3/4” Bolts (49).
Insert the Curl Post (107) into the top of the Butterfly
Front Leg (3).

20
56. Press a 1” x 2” Inner Cap (83) into each end of a
Backrest Adjustment Frame (70). Press a 1 1/4”
Square Inner Cap (35) into the tube on the Backrest
Adjustment Frame.
Insert a 1/4” x 1 1/2” Carriage Bolt (101) into the cen-
ter hole in a Seat Plate (65). Attach the Seat Plate to
the Press Backrest (99) with two 1/4” x 3/4” Bolts (49).
Insert the 1/4” x 1 1/2” Carriage Bolt (101) into the
indicated hole in the Backrest Adjustment Frame (70)
and secure it with a 1/4” Flat Washer (71) and a 1/4”
Nylon Locknut (68). Secure the other end of the
Backrest (99) with a 1/4” x 1 1/2” Bolt (82) and a 1/4”
Flat Washer (71).
Pull the indicated Adjustment Knob (78) and slide the
tube on the Backrest Adjustment Frame (70) into the
Press Upright (2). Snap the Knob into a hole in the
Frame and turn it clockwise until it is tight.
57. Insert a 1/4” x 2 1/2” Carriage Bolt (45) into the cen-
ter hole in a Seat Plate (65). Attach the Seat Plate to
a Seat (13) with two 1/4” x 3/4” Bolts (49).
Insert the 1/4” x 2 1/2” Carriage Bolt (45) into the
indicated hole in the Press Seat Frame (7) and tight-
en a 1/4” Flat Washer (71) and a 1/4” Nylon Locknut
(68) onto it. Attach the other end of the Seat (13)
with a 1/4” x 2 1/2” Bolt (79) and a 1/4” Flat Washer.
56 83 82
71
70
83
71
45
68
13
65
49
71
7
49
65
99
101
35
78
2
58. Press 3/4” Round Inner Caps (43) into the ends of
both Pad Tubes (42).
Insert one Pad Tube (42) into the Leg Lever (41).
Slide a Foam Pad (30) onto each end of the Pad
Tube.
Insert the other Pad Tube (42) into the Butterfly Front
Leg (3). Slide a Foam Pad (30) onto each end of the
Pad Tube.
58
43
30
43
43
43
42
42
41
3
30
57
59. Remove the pre-assembled 1/4” x 5/8” Screws (95)
from the Weight Top Frame (66).
Orient one Right Shroud (34) and one Left Shroud
(109) as shown. Attach the Shrouds to the brackets
on the Weight Top Frame (66) with the 1/4” x 5/8”
Screws (95).
59
95
34
66
109
68
79