Pro-Form EDGE 4001 User manual

Senal Number Decal
QUESTIONS?
As amanufacturer, we are
committed to providing you
complete customer satisfac-
tion. ff you have questions,
or find there are missing or
damaged parts, we will
guarantee you complete
satisfaction through direct
assistance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL
DIRECT TO OUR TOLL-FREE
CUSTOMER HOT LINE.
The trained technicians on
our Customer Hot Line will
provide Immediate assist-
ance, free of charge to you.
CUSTOMER HOT LINE:
1;800-999.3756
Mon.-Fri., 6 a.m.-6 p.m. MST.
CAUTION:
Read all safety precautions
and instructions in this man-
ual carefully before using
this equipmenL Save this
manual for future reference.
PRO.FORM"
TRAINING SYSTEM
OWNER'S MANUAL
SOLD BY SEARS, ROEBUCK AND CO., CHICAGO, IL 60684
TM

TABLE OF CONTENTS
Important Safety Precautions ....................... 2
Before You Begin ................................ 3
Assembly ....................................... 4
Operation and Adjustment ......................... 5
Maintenance and Trouble-Shooting .................. 7
Exercise Guidelines .............................. 8
Part List ........................................ 10
Exploded Drawing ............................... .-11
Ordering Replacement Parts ................ Back Cover
Warranty ................................ Back Cover
IMPORTANT SAFETY PRECAUTIONS
2
WARNING: To reduce the risk of serious injury, read the following important safety precautions
before using the system.
.Read all instructions in this owner's manual before using the system. Use the system only
as described in this owner's manual.
2. Inspect and tighten all parts each time the system is used. Replace any worn parts.
3. Always wear shoes for foot protection. Keep your hands away from moving parts other than
the designated handles. Keep small children away from the system at all times.
4. To prevent damage to the system, do not put any pressure on the system while changing the
weight. Never use more than one cable at a time.
5. Always remove the lat bar and chain when not in use (see OPERATION AND ADJUSTMENT
in this manual).
6. Never release the press arm, butterfly arms, lat bar or leg lever while they are under tension.
WARNING: Before beginning this or any exercise.program, consult with your physician.
This is especiallyimportant for individuals t)verthe age of35 orpersons with pre-existing
health problems. Read all Instructions before using. Sears assumes no responsibility
for personal Injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN
Congratulations for selecting the Pro Form EDGE 4001 Multi-Dimensional Training System. The
unique EDGE 4001 is a total body conditioning system, offering both weight training and aerobic
exercises. Moving from station to station on the EDGE 4001 is quick and easy, and the digital hand
control allows you to change weight with the touch of a button. Whether you want to build dramatic
muscle size and strength, shape and tone your body, increase your endurance and flexibility or develop
your heart and lungs, the EDGE 4001 will help you achieve your goals in the privacy and comfort of
your home.
This manual is provided to help you understand the easy assembly, adjustment and operation of the
system. For your safety and benefit, read this manual carefully before using the system. If you
have additional questions, please call our Customer Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you,
please note your product model number and serial number before calling. The model number is listed
on the front cover of this manual. The serial number is recorded on a decal attached to the system
(see the front cover for the location of the decal).
Before reading further, please review the drawing below and familiarize yourself with the parts labeled.
Upper Cable
Frame
Moment Arm
Press Arm
Lower Cable
Lat Bar
Bu_effly Arms
Middle Cable
Backrest
Seat Support
Hand Control
Leg Lever
Control Stand
Base Extension
3

ASSEMBLY
4
Two persons are recommended in order to assemble the system. Set all parts in a cleared area.
Make sure that all parts are Included before disposing of the packing materials. Read each step
carefully before beginning. Assembly can be completed using a standard screwdriver and two
adjustable wrenches (not included).
.
.
,
.
Press a Front Stabilizer Endcap (70) onto each side of
the front stabilizer of the Frame (1). Slide the Base
Extension (47) onto the Frame, and align the holes.
Attach the Base Extension with the two Extension Bolts
(48) and Nylock Nuts (3).
Rotate the Leg Lever (42) to the position shown. Insert
the bracket on the Seat Support (40) into the slots in the
Side Shields (55, 56). Slide the bracket onto one of the
three sets of pins welded to the Frame (1). Use the pins
which set the Seat Support in the most comfortable
exercising position. WARNING: Be sure the pins are
Inside of the slots in the bracket.
Slide the four Leg Lever Pads (41) onto the posts on the
Seat Support (40) and Leg Lever (42).
Attach the Hand Control (51) to the Control Stand (50)
with the two Control Stand Screws (69). Plug one end of
the Control Cord (49) into the Hand Control. Plug the
other end of the Control Cord intothe Control Cord
Socket (67) at the front of the system.
Press a Rear Stabilizer Endcap (2) onto each end of the
rear stabilizer of the Frame (1). Plug the Power Cord
(68) into the socket at the back of the system.
70
67
4
68

°Liberally grease the Press Arm Axle (10). Align the
holes in the Press Arm (12) with the holes in the Moment
Arm (13). Insert the Press Arm Axle through the Press
Arm and Moment Arm.
Using a standard screwdriver, turn the Press Arm Axle
(10) until the hole in the Axle is aligned with the hole
located at the front of the Moment Arm (13). Tighten the
Press Arm Axle Bolt (11), Lockwasher (78) and Washer
(66) into the Moment Arm and Press Arm Axle.
5
grease
OPERATION AND ADJUSTMENT
Plug the transformer on the power cord into a 120-volt outlet. Keep the power cord away from
walkways and heated surfaces. Turn on the power when using the system, or the system could be
damaged. When you are finished using the system, always unplug the transformer.
DIAGRAM OF THE HAND CONTROL
Low/High Range Indicator- Shows when the system is
set at minimum or maximum weight.
2. Weight Display- Displays the c_Jrrentweight setting.
3. On/Off Button- Turns the power on and off.
4. Weight Increase Button- Increases the weight.
5. Weight Decrease Button- Decreases the weight.
3
4
I
/--- m5
TURNING ON THE POWER AND RESETTING THE SYSTEM
Press the on/off button. IMPORTANT: Each time the power is turned on, the system must be
reset before the weight can be changed. The weight display will read "E--." To reset the
system, press the weight increase or decrease buttons until the display reads "H250"
(maximum weight) or "L30" (minimum weight).
CHANGING THE WEIGHT SETTING OF THE SYSTEM
The weight can be changed from a minimum of 30 Ibs, to a maximum of 250 Ibs, in increments of 1
pound. To increase the weight, press the weight increase button. To decrease the weight, press the
weight decrease button. The buttons can be held down to change the weight quickly. IMPORTANT:
To prevent damage to the system, do not put any pressure on the system while changing the
weight. Do not push on the press arm or leg lever. If the lat bar is attached to the system, it
may be helpful to support the weight of the lat bar with one hand. The system motor will emit a
sound to alert you while the weight is being changed. 5

ATTACHINGAND REMOVINGTHESEATSUPPORT
Theseatsupportshouldbeattachedto thesystem/asdescribedintheassemblyinstructions. For
certainexercises,theseatsupportmustbe removed. First,removethelowercablefromtheleglever.
Then,lifttheseatsupportuntilthebracketon theseatsupportisfreeofthepinsonthe frame.
ATTACHINGTHE LEGLEVERTOTHEWEIGHTSYSTEM
Toattachthelegleverto theweightsystem,attachthecable
extensionbetweenthelegleverandthe lowercable with two
connector links. (See fig. 1)
ATTACHING THE LAT BAR TO THE WEIGHT SYSTEM
To attach the lat bar directly to the lower cable, first disconnect
the cable extension from the leg lift. Remove the seat support
from the frame as described above. Attach the lat bar to the
cable extension using a connector link. (See fig. 2)
To use the lat bar with the middle or upper cable, the chain
must be attached between the lat bar and the cable using the
two connector links. The chain can be shortened by attaching
the connector links closer together along the chain. IMPOR-
TANT: The proper length of chain between the lat bar and
the upper cable should be determined by the exercise to
be performed. Adjust the length of chain until the lat bar
is in a comfortable starting position. (See fig. 3, 4)
6
ATTACHING THE ROWER BAR TO THE WEIGHT SYSTEM
The rower bar should be attached to the weight system in the same manner as the lat bar. See
ATTACHING THE I_AT BAR TO THE WEIGHT SYSTEM above. (See fig. 2-4)

ATTACHINGTHEABDOMINALSTRAPTOTHEWEIGHT
SYSTEM
Theabdominalstrapis designedto beusedwiththemiddle
cable. Remove any attachments from the middle cable. Attach
the abdominal strap to the middle cable with a connector link.
ATTACHING THE ANKLE STRAP
The ankle strap is designed to be used with the lower pulley.
Remove any attachments from the lower pulley. The cable
extension can be attached between the ankle strap and the
lower cable with two connector links. The ankle strap can also
be attached directly to the lower cable with a single connector
link.
MAINTENANCE AND TROUBLE-SHOOTING
_tnspect and tighten all parts each time the system is used. Replace any worn parts immediately. The
outside of the system can be cleaned using a damp cloth and mild, non-abrasive detergent. Do not
use solvents.
ADJUSTING THE WEIGHT SYSTEM
If there is slack in the weight system before the weight
engages, the cables may need to be adjusted. To adjust the
cables, aphillips screwdriver and two adjustable wrenches
(not included) are required. Remove the screws from the right
side shield, and carefully move the side shield out of the way.
(See fig. 1.) Locate the two pulleys connected by two I-
brackets. The I-brackets have a selection of ten holes which
tighten the cables in small increments. Remove the upper
pulley from the two I-brackets using two adjustable wrenches.
Move the pulley to the next lower hole in the I-brackets.
(Figure 2 shows the order the top pulley should move down to
tighten the weight system.) Reattach the upper pulley to the I-
brackets in the new position. Test the weight system before
reattaching the side shield. If the motor stalls or hesitates, the
cable is too tight. Move the pulley back to the previous hole.
If there is still slack in the weight system, move the cable to
the next lower hole as described above. If the cable is
attached to the lowest hole in the I-brackets and there is still
slack in the weight system, the cables should be replaced
(refer to the back cover). Re-attach the side shield.
I-Brackets
2
7

LUBRICATING THE BU'I-I'ERFLY ARMS AND PRESS ARM
The butterfly armsand press arm should be lubricated every six months with a petroleum-based
grease. To lubricate the butterfly arms, remove the hairpin cotter pins and slide the butterfly arms off of
the frame. Grease the bushings in the butterfly arms. Re-attach the butterfly arms with the hairpin
cotter pins.
To lubricate the press arm, an adjustable wrench is required. Remove the bolt, Iockwasher and washer
from the lower end of the moment arm. While supporting the press arm, remove the press arm axle.
Liberally grease the axle. Re-attach the press arm to the moment arm as described in assembly step
5. (See page 5)
EXERCISE GUIDELINES
8
WARNING: Before beginning any exercise program, consult with your physician. This is espe-
cially Important for individuals over the age of 35 or persons with pre-existing health problems.
WEIGHT TRAINING
This system offers a full selection of weight training exercises. Follow the guidelines below to outline
an exercise program to achieve the specific results you want. Your exercise program should include
three, 30-minute workouts each week, with at least one day of rest between workouts. Each workout
should include 6-10 different exercises. Select exercises for all major muscle groups, with emphasis
on the areas you want to develop most. To give variety and balance to your workouts, vary the
exercises from day to day.
To increase the size and strength of muscles, the muscles must be worked to capacity. Each exercise
should be tailored to the proper intensity level by changing the amount of weight used, or the number
of "repetitions" and "sets" performed. (A "repetition" is a single exercise movement, such as one sit-up.
A "set" is a number of repetitions performed continuously.)
Be careful not to overexert yourself. Begin and end every workout with 5-10 minutes of stretching or
light calisthenics. Rest for 30 seconds after each set, and 1 minute after each exercise. Concentrate
on learning the exercises correctly. Exhale as you exert yourself, and inhale as you relax. Never hold
your breath. Schedule your workouts for the time of day when your energy level is highest.
Wear clothing that is loose-fitting and allows unrestricted movement. Always wear shoes for foot
protection. For added motivation, keep a record of your workouts. List the dates, exercises performed,
weight used, and number of repetitions and sets completed. Record key body measurements every 4-
6 weeks. For successful results, proper nutrition and.adequate rest are also essential. For more
information about exercise and diet, consult with your physician.

CARDIOVASCULARCONDITIONING
Theleglever,latbarandpressbar can be used for an excellent cardiovascular workout. Set the
....-weight at the lowest setting and do as many repetitions and sets as desired. For an effective cardio-
,iascular workout, your heart rate should be kept at a level between 70% and 85% of your maximum
heart rate. This is your "training zone." You can find your training zone by consulting the table below.
Training zones are listed for both unconditioned and conditioned persons, ages 20 to 85 years.
_UNCONDITIONED CONDITIONED
TRAINING ZONE TRAINING ZONE
AGE (BEATS/MIN) .(BEATS/MIN)
20 138-167 133.162
25 136-166 132-160
30 135-164 130-158
35 134.162 129-1 58
40 132-161 127-155
45 131-159 125-153
50 129-156 , 124-150
AGE
55
60
65
70
75
8O
85
UNCONDITIONED
TRAINING ZONE
(BEATS/MIN)
127-155
126-153
125-151
123-150
122-147
120-146
118-144
CONDITIONED
TRAINING ZONE
(BEATS/MIN)
122-149
121-147
119-145
118-144
117-142
115-140
114-139
During the first few weeks of exercise, keep your heart rate near
the low end of your training zone. To measure your heart rate, stop
exercising and place two fingers over your wrist as shown.
Carefully take a six-second heartbeat count. Multiply the result by
10 to find you heart rate. For example, if your six-second heartbeat
count is 14, your heart rate is 140 beats per minute. (A six-second
count is used because your heart rate will drop rapidly after you
stop exercising.) Compare your heart rate to your training zone. If
your heart rate is below your training zone, increase the intensity of
your exercise. If your heart rate is too high, decrease the intensity.
Begin and end every workout with 5-10 minutes of stretching or light calisthenics. Exercise with your
heart rate in your training zone for about 30 minutes. It makes no difference whether this is done in
one continuous 30-minute period, or in a few shorter periods, such as three t0-minute periods. To
maintain or improve your condition, exercise three times per week, with at least one day of rest
between workouts. After a few months, the number of workouts can be increased to 4-5 per week.
9

PART LIST-Model No. 831.157032 Rev.11 91
Key Part Key
No. No. Qty. Description No. Part
No. Qty. Description
1 NSP 1 Frame 42 107379 1 Leg Lever
2 105317 2 Rear Stabilizer Endcap 43 104794 1 Leg Lever Endcap
3 012108 17 NylockNut 44 107653 1 Leg Lever Pin
4 104049 2 3/8" x 3.50" Bolt 45 100150 1 Leg Lever Axle Cap
5 013564 1 3/8" x 1.75" Bolt 46 013456 2 Seat Bolt
6 013580 7 3/8" x 2.00" Bolt 47 105325 1 Base Extension
7 013341 3 1/4" x 2.5" Bolt 48 105329 2 Extension Bolt
8 101262 12 Pulley 49 106786 1 Control Cord
9 106659 2 Press Arm Bushing 50 ,107563 1 Control Stand
10 105356 1 Press Arm Axle 51 105922 1 Hand Control
11 013186 1 Press Arm Axle Bolt 52 105311 1 Lat Bar
12 107814 1 Press Arm 53 105315 1 Chain
13 107377 1 Moment Arm 54 103087 3 Connector Link
14 100048 2 Moment Arm Bushing 55 107382 1 Right Side Shield
15 103735 2 Moment Arm Axle Cap 56 107383 1 Left Side Shield
16 105300 1 Pulley U-Bracket 57 013574 1 3/8" x 2.25" Bolt
17 107640 2 Pulley Plate 58 105309 1 PVC Spacer
18 106641 1 Upper Cable _59 106643 1 Abdominal Strap
19 106640 1 Lower Cable 60 106642 1 Top Cover
20 105295 2 Butterfly Cable 61 013303 2 5/16" x 1.00" Bolt
21 013519 1 3/8" x 3.00" Bolt 62 105172 1 Frame Endcap
22 107807 1 Moment Arm Axle 63 014156 5 Guard Washer
23 107692 1 Weight Mechanism 64 103050 2 Butterfly Endcap
24 105316 12 Screw 65 106719 4 L-Bracket
25 107381 1 Wire Harness 66 014164 1 Press Arm Washer
26 107367 2 Gas Shock 67 106982 1 Control Cord Socket
27 105142 2 Ball Joint 68 101067 1 Power Cord
28 014041 2 Washer 69 103860 2 Control Stand Screw
29 105234 4 Gas Shock Clip 70 105723 2 Front Stabilizer Endcap
30 105332 1 Right Butterfly Arm 71 107479 1 Cable Extension
31 105340 1 Left Butterfly Arm 72 014063 2 Backrest Washer
32 105342 2 Butterfly Pad 73 107281 1 Rower Bar
33 105497 4 Butterfly Bushing 74 107048 1 Ankle Strap
34 105866 2 Hairpin Cotter Pin 75 106465 3 3/8" x 3.75" Bolt
35 012082 4 Small Nut 76 107483 4 Pulley Guard
36 106668 2 Small Pulley Spacer 77 107484 4 L-Pulley Guard
37 106480 1 Small Pulley 78 014062 1 Lock Washer
38 105318 1 Backrest # 107808 1 Owner's Manual
39 105376 1 Seat #107576 1 Exercise Manual
40 107378 1 Seat Support #104838 1 Grease
41 103805 4 Leg Lever Pad
f_
Note: "#" indicates a non-illustrated part. Specifications are subject to change without notice. See the
back cover about information about ordering replacement pads.
10

EXPLODED DRAWING- Model No. 831.157032 Rev.11/91
t--_\ Specifications are subject to Change without notice.
35
61
27 28
74 56
75
51
24 68
48
75
35
12
24
34
41
,6
65
49 11

ORDERING REPLACEMENT PARTS
Each EDGE 4001 System has its own MODEL NUMBER. Always mention the MODEL NUMBER
when requesting service or repair pads for your EDGE 4001.
All pads listed herein may be ordered through SEARS, ROEBUCK AND CO. SERVICE CENTERS and
most SEARS RETAIL STORES.
If pads you need are not stocked locally, your order will be electronically transmitted to a SEARS
PARTS DISTRIBUTION CENTER for expedited handling.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
1. The MODEL NUMBER of the product (831.157032).
2. The NAME of the product (Pro Form Edge 4001 Multi-Dimensional Training System).
3. The REORDER NUMBER of the part(s), from page 10 of this manual.
4. The DESCRIPTION of the part(s), from page 10 of this manual.
Your Sears merchandise has added value when you consider that Sears has service units nationwide
staffed with Sears trained technicians specifically trained on Sears products, having the pads, tools
and equipment to ensure that we meet our pledge to you: "We service what we sell."
FULL 90 DAY WARRANTY ON PARTS
For 90 days from the date of purchase, when proper assembly and maintenance procedures
detailed in the Owner's Manual are followed, Sears will, free of charge, repair or replace and
install a replacement part for any defective part, when the EDGE 4001 System is used in a
normal manner.
This warranty does not apply when the Edge 4001 System is used for commercial or rental
purposes.
SERVICE IS AVAILABLE SIMPLY BY RETURNING THE EDGE 4001 SYSTEM TO YOUR
NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
SEARS, ROEBUCK AND CO., DEPT. 731CR-W, CHICAGO, IL 60684
Part No. 107808 11/91 © 1991 Sears, Roebuck and Co. Printed in U.S.A.