Prorack K805 User manual

K805
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 1 x 1 x 1
x 1 x 1 x 1 x 1
x 2 x 2
Revision No: 3C 1

Fitting Kit K805
MAX kgs (lbs)
W/P WHD
Lexus
ES 250, 4dr Sedan 12-15 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 250, 4dr Sedan 16-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 12-15 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 12-15 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 12-15 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 13-15 US 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 16-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 16-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 300H, 4dr Sedan 16-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 350, 4dr Sedan 12-15 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 350, 4dr Sedan 12-15 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 350, 4dr Sedan 13-15 US 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 350, 4dr Sedan 16-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
ES 350, 4dr Sedan 16-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K805
X
A B C 1 2 3
ES 250, 4dr Sedan 12-15 (ZA) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 250, 4dr Sedan 16-+ (ZA) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 12-15 (NZ) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 12-15 (AU) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 12-15 (ZA) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 13-15 (US) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 16-+ (AU) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 16-+ (NZ) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 300H, 4dr Sedan 16-+ (ZA) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 350, 4dr Sedan 12-15 (NZ) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 350, 4dr Sedan 12-15 (AU) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 350, 4dr Sedan 13-15 (US) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 350, 4dr Sedan 16-+ (AU) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
ES 350, 4dr Sedan 16-+ (NZ) -340mm 360mm - 880mm 865mm -
-13 -3/8ths" 14 3/16ths" - 34 5/8ths" 34 1/16ths" -
3

Fitting Kit EN
K805
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K805
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K805
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = A344
B = A345
C = A346
D = A347
6

Fitting Kit EN
K805
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Refer to the underside of the pad for the
part number.
7

Fitting Kit EN
K805
●It is important to put the pads in the correct
position on the vehicle.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 293A
B = 294A
C = 295A
D = 296A
●Place rubber pads (supplied with fitting kit)
on the vehicle roof. Pad may vary in shape
to that shown.
●Make sure the pad fits into the holes
underneath the foot.
8

Fitting Kit EN
K805
Fitment
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
9

Fitting Kit EN
K805
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10