Proxxon BSL 115 User manual

ProxxonTools.com
Manual
Belt Sander BSL 115/E
- 2 -
We reserve the right to make further alterations for the purpose of technical progress.
SERVICE AND REPAIR
Your device does not work properly? Please read the
operating instructions again carefully. If the unit is in fact
defective, please send it to:
Prox-Tech, Inc.
Attn.: PROXXON Service Center
2555 Tate Blvd. S.E.
Hickory, NC 28601
Please make sure, that your tool is carefully packaged and
include a copy of your dated proof of purchase. You will help
us to react even quicker, if you describe the problem in short
and please don’t forget to include your name, address and
daytime telephone number. We will respond in a prompt and
reliable manner.
Spare Parts
You can also order any necessary spare parts from our
Service Center at the above address. Please check the
article-number of the tool concerned on the nameplate of the
tool and define the part needed by using the explosion
drawing in the manual that came with the tool. Every part
has a specific number (5 digit-XX). Please provide us with
this number when ordering.
For any further information call us toll free at
1-877-PROXXON
(1-877-776 9966) or visit us on the web at
www.proxxon.com/us.
Made in Luxemburg
Distributed in the U. S. by Prox-Tech, Inc.
3080767
Conforms to
ANSI/UL 60745-1
ANSI/UL 60745-2-4
Certified to
CAN/CSA-C22.2 No. 60745-1-04
CAN/CSA-C22.2 No. 60745-2-4-04

- 3 -
PROXXON – BSL 115/E
Dear Customer,
Before putting the machine into operation, read the
enclosed safety rules and operating instructions.
GENERAL SAFETY RULES
Warning! Read and understand all instructions.
Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
Double Insulated tools are equipped with a
polarized plug (one blade is wider than the other.)
This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not
change the plug in any way. Double Insulation
eliminates the need for the three wire grounded
power cord and grounded power supply system.
Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside, use an
outdoor extension cord marked "W-A" or "W."
These cords are rated for outdoor use and reduce the
risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on
invites accidents.
Remove adjusting keys or wrenches before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes, hard
hat, or hearing protection must be used for
appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and
support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool, if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp
cutting edges are less likely to bind and are easier to
control.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tools operation. If damaged,
have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazardous
when used on another tool.
- 4 - - 9 -
Exploded Drawing for BSL 115/E
51 52
53
1
8
2
3
4
5
12 V 3VA 3 VA
döjfkdgj sdgbjdsgj döfjdkgfjk
dlfida dlg,dlg d dgfdl fg
12 VA
12 VA
12 VA
6
7
9
10
23
24
16 17
12
11
25
26
28
29
30
31
32
33
34
35
36
13
14 15
18
19
22
20
21
37
38 39
40
41
42
43
45
44
46
47
48 49 50
27
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
Fig. 7

- 3 -
PROXXON – BSL 115/E
Dear Customer,
Before putting the machine into operation, read the
enclosed safety rules and operating instructions.
GENERAL SAFETY RULES
Warning! Read and understand all instructions.
Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
Double Insulated tools are equipped with a
polarized plug (one blade is wider than the other.)
This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not
change the plug in any way. Double Insulation
eliminates the need for the three wire grounded
power cord and grounded power supply system.
Avoid body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside, use an
outdoor extension cord marked "W-A" or "W."
These cords are rated for outdoor use and reduce the
risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on
invites accidents.
Remove adjusting keys or wrenches before
turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in
personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance
enables better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes, hard
hat, or hearing protection must be used for
appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and
support the workpiece to a stable platform.
Holding the work by hand or against your body is
unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool, if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands
of untrained users.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp
cutting edges are less likely to bind and are easier to
control.
Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tools operation. If damaged,
have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazardous
when used on another tool.
- 4 - - 9 -
Exploded Drawing for BSL 115/E
51 52
53
1
8
2
3
4
5
12 V 3VA 3 VA
döjfkdgj sdgbjdsgj döfjdkgfjk
dlfida dlg,dlg d dgfdl fg
12 VA
12 VA
12 VA
6
7
9
10
23
24
16 17
12
11
25
26
28
29
30
31
32
33
34
35
36
13
14 15
18
19
22
20
21
37
38 39
40
41
42
43
45
44
46
47
48 49 50
27
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
Fig. 7

- 5 -
SERVICE
Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel could result in a risk of
injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of
unauthorized parts or failure to follow Maintenance
Instructions may create a risk of electric shock or
injury.
SPECIFIC SAFETY RULES
Accessories must be rated for at least the speed
recommended on the tool warning label. Some
material may produce harmful or toxic dust (i. e. lead
containing paint,some kinds of wood or metal).
Accessories running over rated speed can fly apart
and cause injury.
Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool
may contact hidden wiring or its own cord.
Contact with a „live“ wire will make exposed metal
parts of the tool „live“ and shock the operator.
Legend (Fig. 1)
1. Speed regulator knob
2. ON - OFF switch
3. Mains supply cable
4. Adapter for dust extraction
5. Drive wheel
6. Tensioning bar
7. Tensioning wheel
8. Grinding belt
9. Retaining knob
Functional Description
The PROXXON belt sander BSL 115/E is a light,
compact and user-friendly unit. It can be used in
modeling, tool and mould manufacture, finishing
jobs, but also in repair work on motor vehicles. The
unit enables metal, plastic and wood to be
processed. It can be used for regrinding moulds,
grinding small apertures and for polishing. It can
additionally be used for deburring and breaking
edges, removing paint and finishing surfaces. Turning
is carried out via a maintenance-free miter gear. The
sanding belt is driven by a robust aluminum drum
which is equipped with a double-bearing. The
tensioning roller is also equipped with ball bearings.
The grinding head may be swiveled, by simply
pressing the retaining knob, so that work in awkward
places is also possible.
Technical data
Dimensions, weight:
Length approx. 13’’
(330 mm)
Weight approx. 1,4 lb
Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Ø Diameter Size of drill bits, grinding wheels, etc.
n0No load speed Rotational speed, at no load
…/min Revolutions or reciprocation per minute Revolutions, strokes, surface speed, orbits etc. per
minute
1, 2, 3, … Selector settings Speed, torque or position settings. Higher number
means greater speed
Infinitely variable selector Speed is increasing from narrow end
➞Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Class II construction Designates Double Insulated Construction tools.

- 6 -
Grinding belt length 13’’x13 /32’’(330x 10 mm)
Head can be rotated by 60°
Motor:
Voltage: ~115 V, 50/60 Hz
Belt speed 300 to 700 m/s
Characteristic noise
emission ≤80 dB (A)
Noise level may exceed
85 dB(A) during operation.
Ear protection must be worn!
Vibration at handle ≤2.5 m/s2
Class II Equipment Double Insulation
Operation
Working with the unit.
WARNING!
Do not work without protective goggles and
protective mask.
1. Switch unit on at switch 2(Fig. 2) and adjust the
speed at knob 1in accordance with the operation.
2. The grinding surface 2(Fig. 3) is particularly
suitable for processing plane surfaces. Curved or
round surfaces are best processed with grinding
surface 3. Surface 1is suitable for operations in
narrow apertures and cavities.
NOTE:
High grinding performance is achieved not by
applying excessive pressure but by employing a
correct and even belt speed. Let the belt do the work
and do not put too much pressure on the tool.
Replacing the grinding belt
WARNING!
Disconnect from the mains before replacing the
grinding belt.
1. Depress tensioning roller 1(Fig. 4) axially towards
the drive wheel and remove grinding belt from the
drive wheel sidewards 2.
2. First position new grinding belt around the
tensioning roller 1. Then press the tensioning roller
backwards and position the belt over the drive
wheel 2.
Adjusting the grinding belt
The grinding belt must run in the center of the
tensioning roller. If this is not the case, it must be
readjusted.
WARNING!
Danger of injury!
1. Switch unit on.
2. Select lowest speed.
3. Turn adjusting screw 2(Fig. 5) to left or right until
the belt runs in the center of the tensioning roller 1.
Adjusting the grinding head
1. Switch unit off
2. Press retaining knob 1(Fig. 6) in and adjust the
grinding head 2to the desired angle.
3. Release retaining knob. The grinding head
engages.
Connecting the vacuum cleaner
1. Connect parts of the connection adapter 1(Fig. 7).
NOTE:
The adapter parts can be connected in such a way
that vacuum cleaner pipes of various diameters may
be connected.
2. Insert vacuum cleaner hose 2into the adapter 1.
Maintenance
WARNING !
Danger of injury!
Disconnect from the mains prior to all maintenance
and cleaning operations.
NOTE:
Each unit becomes soiled in carrying out operations
on wood. Care is therefore essential. Always keep the
apertures which are necessary for cooling the motor
free of dust and dirt. All grinding dust must be
thoroughly removed with a brush or a soft cloth.
Make certain that no ventilation slots are obstructed.
The power cord shall be replaced by part no.
38536-53 only, if the cord is damaged.
Accessories (included):
Replacement grinding belts (4 units)
For safe operation, it is recommended that only
PROXXON-accessories be used with this product, i.
e. the following:
Grinding belts 28581 (240 grit-set of 5)
Grinding belts 28583 (100 grit-set of 5)