PSG Checkmate Xplorer Industrial Harness User manual

Instruction Manual
Part #s:
47020 | 47021 | 47022
Xplorer Industrial
Harness
Do not throw away
these instructions!
Read and understand
these instructions before
using equipment!

2
Introduction
Thank you for purchasing a Checkmate Xplorer Industrial Harness. This manual must be read and
understood in its entirety, and used as part of an employee training program as required by OSHA or
any applicable state agency.
This and any other included instructions must be made available to the user of the equipment. The user
must understand how to safely and eectively use the Xplorer Industrial Harness, and all fall safety
equipment used in combination with the Xplorer Industrial Harness.
Date of First Use:
Serial #:
Trainer:
User:
User Information
Contents
Introduction 2
Applicable Safety Standards 3
Worker Classifications 3
Product Specific Applications 4
Limitations 5
Components and Specifications 6
Installation and Use 7
Maintenance, Cleaning, and Storage 1
Inspection 1
Inspection Log 1
Labels 1
Safety Information 1
ANSI Z359.11 Annex A 1
Xplorer Industrial
Harness

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Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable
OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.11-2014, ANSI A10.32-2012 standards for fall protection.
Applicable standards and regulations depend on the type of work being done, and also might include
state regulations if applicable. Consult regulatory agencies for more information on personal fall arrest
systems and associated components.
Worker Classifications
QUALIFIED PERSON:
A person with an accredited degree or certification, and with extensive experience or suicient
professional standing, who is considered proficient in planning and reviewing the conformity of fall
protection and rescue systems.
COMPETENT PERSON:
A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be responsible
for all elements of a fall safety program, including, but not limited to, its regulation, management, and
application. A person who is proficient in identifying existing and predictable fall hazards, and who has
the authority to stop work in order to eliminate hazards.
AUTHORIZED PERSON:
A person who is assigned by their employer to work around or be subject to potential or existing
fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the
job site and ensure all applicable safety regulations are complied with.
Understand the following definitions of those who
work near or who may be exposed to fall hazards.
CAUTION

4
Product Specific Applications
PERSONAL FALL ARREST:
The Xplorer Industrial Harness may be used to support a MAXIMUM 1 Personal Fall Arrest
System (PFAS) for use in Fall Arrest applications.
Structure must withstand loads applied in the directions permitted by the system of at least
5,000 lbs. Maximum free fall is 6‘, or up to 12’ if used in combination with equipment explicitly
certified for such use.
Applicable D-ring: Dorsal.
RESTRAINT:
The Xplorer Industrial Harness may be used in Restraint applications. Restraint systems
prevent workers from reaching the leading edge of a fall hazard. Always account for fully
deployed length of lanyard/SRL.
Structure must withstand loads applied in the directions permitted by the system of at least
1,000 lbs. No free fall is permitted.
Restraint systems may only be used on surfaces with slopes up to 4/12 (vertical/horizontal).
Applicable D-rings: Dorsal, Chest, Side.
WORK POSITIONING:
The Xplorer Industrial Harness may be used in Work Positioning applications. Work
Positioning systems allow a worker to be supported while in suspension and work freely
with both hands.
Structure must withstand loads applied in the directions permitted by the system of at least
3,000 lbs. Maximum allowable free fall is 2’.
Applicable D-rings: Side.
RESCUE/CONFINED SPACE:
The Xplorer Industrial Harness may be used in Rescue/Confined Space applications.
Rescue systems function to safely recover a worker from a confined location or after
exposed to a fall. There are various configurations of Rescue systems depending on the
type of rescue.
Structure must withstand loads applied in the directions permitted by the system of at least
3,000 lbs. No free fall is permitted.
Applicable D-rings: Dorsal, Chest, Shoulder.
Use of equipment in unintended applications
may result in serious injury or death.
Maximum 1 attachment per connection point.
WARNING
Not all Xplorer Industrial harnesses may be used
in every application type. ALWAYS consider
harness D-ring configuration and any other
structural components.
A Competent Person MUST make a
determination regarding correct harness
application and compatibility.
WARNING
For all applications: worker weight capacity range (including all
clothing, tools, and equipment) is 130-420 lbs.

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1.5’
2’
12 ’
5’
Anchor Poin
t
at Foot Leve
l
12’ Free Fall
Lanyard
Anchor Point
Level w/Dorsal D-ring
6’ Free Fall
Lanyard
2’
Limitations
FALL CLEARANCE:
There must be suicient clearance below the anchorage connector to arrest a fall before the user
strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’
safety factor, deceleration distance, user height, length of lanyard/SRL, harness stretch, and all other
applicable factors.
Diagram below is an example fall clearance calculation ONLY.
SWING FALLS:
Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards.
Swing falls occur when the anchor is not directly above the location where a fall occurs.
Always work as close to in line with the anchor point as possible. Swing falls significantly increase the
likelihood of serious injury or death in the event of a fall.
Fall clearance
calculation
shown based on
standing worker
falling directly
in-line with
anchor point.
Always consider
potential swing
fall and other
hazards when
calculating fall
clearance.
Eliminate Swing Fall whenever possible!
If Swing Fall exists, always account for additional fall clearance.
*

6
Limitations
COMPATIBILITY:
When making connections with the Xplorer Industrial Harness, eliminate all possibility of roll-out.
Roll-out occurs when interference between a hook and the attachment point causes the hook gate to
unintentionally open and release.
All connections must be selected and deemed compatible with the Xplorer Industrial Harness by a
Competent Person.
All connector gates must be self-closing and self-locking, and withstand minimum loads of 3,600 lbs.
See the following for examples of compatible/incompatible connections:
Connector closed and
locked to D-ring: OK
Connector to integral
lanyard: NO
Connector directly to
webbing: NO
Connector directly to
horizontal lifeline: NO
Two connectors to
same D-ring: NO
Incompatible or
irregular application,
which may increase risk
of roll-out: NO
Two or more snap
hooks or carabiners
connected to each
other: NO

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Components and Specifications
Product Code Description
47020 Xplorer Industrial Harness, XS-S, QC chest, QC leg, 4-D (dorsal, side, frontal)
47021 Xplorer Industrial Harness, M-L, QC chest, QC leg, 4-D (dorsal, side, frontal)
47022 Xplorer Industrial Harness, XL-XXL, QC chest, QC leg, 4-D (dorsal, side, frontal)
Work Positioning Rings
Alloy rings act as work positioning points
which pivot to allow the harness to
retain form as the user moves
Curved Webbing
Follows the contours of the body
Frontal Attachment
Alloy ring for multiple attachments
Leg Pads
Padded mesh design for comfort and breathability
Sub-Pelvic Assembly
Provides support and comfort
Adjustable Dorsal D-Ring
Rear attachment point
Personal SRL Connector
Integrated into rear dorsal D-ring

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4. If you can see ANY RED stitching you have a twisted strap!
Upon completely donning the Xplorer Industrial harness, we
recommend that another person, with knowledge of the safe and
correct use of the harness, inspect to ensure the harness is being
worn correctly.
2. Don the upper part of the harness as you would a jacket.
Checking there are no twists in the webbing. Thread the female
front buckle through the centre attachment ring, then fold back
on itself and connect back to the male half of the buckle, check
again for any twists or red stitching..
3. Connect the leg loop buckles, ensuring there are no twists
or red stitching shown.
Adjust all webbing so that the harness fits comfortably without
restricting free movement or pinching. Ensure all loose webbing
is tucked back into webbing keepers to prevent a snag hazard.
Donning
1. Disconnect the front buckle and leg loop buckles leg.
Hold harness up by the rear “D” and check webbing is not twisted.

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Maintenance, Cleaning, and Storage
If a Xplorer Industrial Harness fails inspection in any way, immediately remove it from service,
and contact Guardian to inquire about its return or repair.
Cleaning after use is important for maintaining the safety and longevity of the Xplorer
Industrial Harness. Remove all dirt, corrosives, and contaminants from Xplorer Harness
before and after each use. If a Xplorer Industrial Harness cannot be cleaned with plain
water, use mild soap and water, then rinse and wipe dry. NEVER clean the Xplorer Industrial
Harness with corrosive substances.
When not in use, store equipment where it will not be aected by heat, light, excessive
moisture, chemicals, or other degrading elements.
Inspection
Prior to EACH use, inspect the Xplorer Industrial Harness for deficiencies, including, but
not limited to, corrosion, deformation, pits, burrs, rough surfaces, sharp edges, cracking,
rust, paint buildup, excessive heating, alteration, broken stitching, fraying, and missing or
illegible labels. IMMEDIATELY remove the Xplorer Industrial Harness from service if defects
or damage are found, or if exposed to forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris,
rot, rust, decay, cracking, and hazardous materials. Ensure that selected work area will
support the application-specific minimum loads set forth in this instruction manual. Work
area MUST be stable.
At least every 12 months, a Competent Person other than the user must inspect the Xplorer
Industrial Harness. Competent Person inspections MUST be recorded in inspection log in
instruction manual and on equipment inspection grid label. The Competent Person must
sign their initials in the box corresponding to the month and year the inspection took place.
During inspection, consider all applications and hazards the Xplorer Industrial Harness may
have been subjected to.

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Labels
Assembled in USA
Ensamblado en los Estados Unidos
Assemblé aux États-Unis
Compliant with:
OSHA 1910
OSHA 1926 Subpart M
ANSI Z359.11-2014
ANSI A10.32-2012
INSPECTION GRID
ANSI Z359.11–2014
ANSI Z359 recognizes the use of this
harness only within the capacity range of:
130–310 lbs.
DO NOT REMOVE LABELS
NO DESPRENDA LAS ETIQUETAS
NE RETIREZ PAS LES ÉTIQUETTES
Conforme aux normes de:
OSHA 1910
OSHA 1926 Sous-partie M
ANSI Z359.11-2014
ANSI A10.32-2012
Cumplir con:
OSHA 1910
OSHA 1926 Subparte M
ANSI Z359.11-2014
ANSI A10.32-2012
Print labels double-sided.
Label material: scrim.
Label dimensions:
#1: 4.00”L x 1.18”H
#2-6: 4.72”L x 1.18”H
1
2
3
4
5
6
XPLORER
INDUSTRIAL
HARNESS
91281 (Rev. A)-2
91281 (Rev. A)-1
Materials: Polyester,
aluminum, and steel.
Materiales: Poliéster,
aluminio y acero.
Matériaux: Polyester,
aluminum et acier.
Haga solo conexiones
compatibles. Antes de usar
este equipo, inspecciónelo
para detectar desgarres,
roturas, deshilachados
o cualquier otro defecto
estructural que podría poner
en peligro el equipo en caso
de una caída. Evite el
contacto con superficies
afiladas y abrasivas.
Make only compatible
connections. Prior to
use, inspect equipment
for rips, tears, fraying, or
any possible structural
deficiency that might
compromise the
equipment in a fall.
Avoid contact with
sharp and abrasive
surfaces.
91281 (Rev. A)-3
Ne faites que des connexions
compatibles. Avant l’utilisation,
inspectez l’équipement pour
détecter les accrocs, les
déchirures, l’eilochage ou
toute défectuosité de structure
possible qui pourraient nuire à
l’équipement lors d’une chute.
Évitez tout contact avec des
surfaces tranchantes et
abrasives.
91281 (Rev. A)-4
Antes de usar este producto, entienda
todas las instrucciones del fabricante
que vienen con el equipo. El uso
incorrecto del equipo puede causar
lesiones graves o muerte. PONGA DE
INMEDIATO EL EQUIPO FUERA DE
SERVICIO si estuvo expuesto a una
caída o si el arnés no pasa la inspección.
Prior to use, understand all
manufacturer instructions included
with equipment at time of shipment.
Improper use of this equipment
could result in serious injury or
death. IMMEDIATELY REMOVE
FROM SERVICE if subjected to a
fall or if harness fails inspection.
Reportez-vous toujours au
dispositif de connexion
applicable pour déterminer
la plage de capacité de
charge de travail autorisée
pour un système complet.
Reportez-vous toujours à la
gamme de poids de votre
connecteur pour déterminer
la capacité du système
complet.
!
WARNING
!
ADVENTENCIA
!
AVERTISSEMENT
91281 (Rev. A)-5
El usuario debe inspeccionar el equipo
antes de CADA uso. Una persona
competente debe completar una
inspección formal al menos cada 12
meses. La persona competente debe
inspeccionar y firmar con sus iniciales.
La vida útil del producto es indefinida,
siempre que pase las inspecciones
previas al uso y las inspecciones de la
persona competente.
Refer to below chart
for allowed worker
weight capacity range
per specific fall
protection regulation.
Always defer to
applicable connecting
device to determine
permitted worker
weight capacity range
for complete system.
Avant l’utilisation, comprenez toutes les
instructions du fabricant incluses avec
l’équipement au moment de l’expédition.
L’utilisation abusive de cet équipement pourrait
entraîner des blessures graves ou la mort.
METTEZ IMMÉDIATEMENT LE HARNAIS
HORS SERVICE s’il est soumis à une chute ou
s’il ne satisfait pas l’inspection.
CUADRÍCULA DE INSPECCIÓN
GRILLE D’INSPECTION INSPECTED BY:
Date: Initials:
Date of First Use:
L’utilisateur doit inspecter l’équipement
avant CHAQUE utilisation. Une personne
compétente doit eectuer une inspection
oicielle au moins tous les 12 mois. Elle
doit inspecter et apposer ses initiales.
La durée de vie du produit est
indéterminée à condition que
l’équipement soit conforme aux
inspections avant l’utilisation et par une
personne compétente.
Consulte la siguiente tabla para
conocer el rango de capacidad de
peso permitido para el trabajador
según la regulación específica de
protección contra caídas.
Siempre diferir a el dispositivo de
conexión correspondiente para
determinar el rango de capacidad
de peso para trabajador
permitido para el sistema
completo.
User must inspect prior to
EACH use. Competent Person
must complete formal
inspection every 12 months.
Competent Person to inspect
and initial.
Product lifetime is indefinite
as long as equipment passes
pre-use and Competent
Person inspections.
91281 (Rev. A)-6
ANSI
130-310
Lbs.
OSHA
100-420
Lbs.

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Checkmate Lifting & Safety Ltd. T/A Pure Safety Group, New Road, Sheerness, Kent, ME12 1PZ, UK
Tel: [phone]
customer.ser[email protected]
Inspection Log
Approved service company:
Serial No: Date:
Model #: User:
Date: Condition of System: Inspected by:

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Safety Information
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp
objects, machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed
by a Competent Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes
they will take to reach their work, and the potential and existing fall hazards they may be exposed to.
Fall protection equipment must be chosen by a Competent Person. Selections must account for all
potential hazardous workplace conditions. All fall protection equipment should be purchased new and
in an unused condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person,
and used in a compliant manner. Fall protection systems must be designed in a manner compliant with
all federal, state, and safety regulations. Forces applied to anchors must be calculated by a Competent
Person.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not
exceed 6’. No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs
must arrest falls within 54”.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be
of compatible size and configuration. Snap hooks, carabiners, and other connectors must be selected
and applied in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and
carabiners must be self-locking and self-closing, and must never be connected to each other.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project-
specific. The rescue plan must allow for employees to rescue themselves, or provide an alternative
means for their prompt rescue. Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use
equipment must be provided by a Competent Person. Training must include the ability to recognize
fall hazards, minimize the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment,
unless explicitly certified for such use.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Age, fitness, and health conditions can seriously aect the worker should a fall occur. Consult a doctor if
there is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform
set-up of equipment. Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall
suspension may result in serious injury or death. Use trauma relief straps to reduce the eects of
suspension trauma.
Failure to understand and comply with safety
regulations may result in serious injury or death.
Regulations included herein are not all-inclusive,
are for reference only, and are not intended
to replace a Competent Person’s judgment or
knowledge of federal or state standards.
WARNING

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Note: This information from the Z359.11 standard is required to be included in the instruction manual for
the end user.
ANSI/ASSE Z359 Requirements for Proper Use and Maintenance of Full Body Harnesses (Note: These
are general requirements and information provided by ANSI/ASSE Z359, the Manufacturer of this
equipment may impose more stringent restrictions on the use of the products they manufacture, see
the Manufacturer’s instructions.)
ANSI Z359.11 Annex A
1. It is essential that the users of this type of equipment receive proper
training and instruction, including detailed procedures for the safe use
of such equipment in their work application. ANSI/ASSE Z359.2, Minimum
Requirements for a Comprehensive Managed Fall Protection Program,
establishes guidelines and requirements for an employer’s managed fall
protection program, including policies, duties and training; fall protection
procedures; eliminating and controlling fall hazards; rescue procedures;
incident investigations; and evaluating program eectiveness.
2. Correct fit of a Full Body Harness is essential to proper performance.
Users must be trained to select the size and maintain the fit of their Full
Body Harness.
3. Users must follow manufacturer’s instructions for proper fit and sizing,
paying particular attention to ensure that buckles are connected and
aligned correctly, leg straps and shoulder straps are kept snug at all
times, chest straps are located in the middle chest area and leg straps are
positioned and snug to avoid contact with the genitalia should a fall occur.
4. Full Body Harnesses which meet ANSI/ASSE Z359.11 are intended to be
used with other components of a Personal Fall Arrest system that limit
maximum arrest forces to 1800 pounds (8kN) or less.
5. Suspension intolerance, also called suspension trauma or orthostatic
intolerance, is a serious condition that can be controlled with good harness
design, prompt rescue and post fall suspension relief devices. A conscious
user may deploy a suspension relief device allowing the user to remove
tension from around the legs, freeing blood flow, which can delay the onset
of suspension intolerance. An attachment element extender is not intended
to be attached directly to an anchorage or anchorage connector for fall
arrest. An energy absorber must be used to limit maximum arrest forces
to 1800 pounds (8kN). The length of the attachment element extender may
aect free fall distances and free fall clearance calculations.
6. Full Body Harness (FBH) Stretch, the amount the FBH component of
a personal fall arrest system will stretch and deform during a fall, can
contribute to the overall elongation of the system in stopping a fall. It is
important to include the increase in fall distance created by FBH Stretch, as
well as the FBH connector length, the settling of the user’s body in the FBH
and all other contributing factors when calculating total clearance required
for a particular fall arrest system.
7. When not in use, unused lanyard legs that are still attached to a Fully
Body Harness D-ring should not be attached to a work positioning element
or any other structural element on the Full Body Harness unless deemed
acceptable by the competent person and manufacturer of the lanyard.
This is especially important when using some types of “Y” style lanyards,
as some load may be transmitted to the user through the unused lanyard
leg if it is not able to release from the harness. The lanyard parking
attachment is generally located in the sternal area to help reduce tripping
and entanglement hazards.
8. Loose ends of straps can get caught in machinery or cause accidental
disengagement of an adjuster. All Full Body Harnesses shall include keepers
or other components which serve to control the loose ends of straps.
9. Due to the nature of soft loop connections, it is recommended that
soft loop attachments only be used to connect with other soft loops
or carabiners. Snaphooks should not be used unless approved for the
application by the manufacturer.
Sections 11-17 provide additional information concerning the location and
use of various attachments that may be provided on this FBH.
10. Dorsal - The dorsal attachment element shall be used as the primary
fall arrest attachment, unless the application allows the use of an alternate
attachment. The dorsal attachment may also be used for travel restraint
or rescue. When supported by the dorsal attachment during a fall, the
design of the Full Body Harness shall direct load through the shoulder
straps supporting the user, and around the thighs. Supporting the user,
post fall, by the dorsal attachment will result in an upright body position
with a slight lean to the front with some slight pressure to the lower chest.
Considerations should be made when choosing a sliding versus fixed dorsal
attachment element. Sliding dorsal attachments are generally easier to
adjust to dierent user sizes, and allow a more vertical rest position post fall,
but can increase FBH Stretch.
11. Sternal - The sternal attachment may be used as an alternative fall arrest
attachment in applications where the dorsal attachment is determined to
be inappropriate by a competent person, and where there is no chance to
fall in a direction other than feet first. Accepted practical uses for a sternal
attachment include, but are not limited to, ladder climbing with a guided
type fall arrester, ladder climbing with an overhead self-retracting lifeline for
fall arrest, work positioning and rope access. The sternal attachment may
also be used for travel restraint or rescue.
When supported by the sternal attachment during a fall, the design of the
Full Body Harness shall direct load through the shoulder straps supporting
the user, and around the thighs. Supporting the user, post fall, by the sternal
attachment will result in roughly a sitting or cradled body position with
weight concentrated on the thighs, buttocks and lower back. Supporting
the user during work positioning by this sternal attachment will result in an
approximate upright body position.
If the sternal attachment is used for fall arrest, the competent person
evaluating the application should take measures to ensure that a fall can
only occur feet first. This may include limiting the allowable free fall distance.
It may be possible for a sternal attachment incorporated into an adjustment
style chest strap to cause the chest strap to slide up and possibly choke the
user during a fall, extraction, suspension, etc. The competent person should
consider Full Body Harness models with a fixed sternal attachment for these
applications.

14
12. Frontal - The frontal attachment serves as a ladder climbing connection
for guided type fall arresters where there is no chance to fall in a direction
other than feet first, or may be used for work positioning. Supporting the
user, post fall or during work positioning, by the frontal attachment will
result in a sitting body position, with the upper torso upright, with weight
concentrated on the thighs and buttocks. When supported by the frontal
attachment the design of the Full Body Harness shall direct load directly
around the thighs and under the buttocks by means of the sub-pelvic
strap. If the frontal attachment is used for fall arrest, the competent person
evaluating the application should take measures to ensure that a fall can
only occur feet first. This may include limiting the allowable free fall distance.
13. Shoulder - The shoulder attachment elements shall be used as a pair, and
are an acceptable attachment for rescue and entry/retrieval. The shoulder
attachment elements shall not be used for fall arrest. It is recommended that
the shoulder attachment elements be used in conjunction with a yoke which
incorporates a spreader element to keep the Full Body Harness shoulder
straps separate.
14. Waist, Rear - The waist, rear attachment shall be used solely for travel
restraint. The waist, rear attachment element shall not be used for fall arrest.
Under no circumstances is it acceptable to use the waist, rear attachment
for purposes other than travel restraint. The waist, rear attachment shall only
be subjected to minimal loading through the waist of the user, and shall
never be used to support the full weight of the user.
15. Hip - The hip attachment elements shall be used as a pair, and shall
be used solely for work positioning. The hip attachment elements shall not
be used for fall arrest. Hip attachments are often used for work positioning
by arborists, utility workers climbing poles and construction workers tying
rebar and climbing on form walls. Users are cautioned against using the hip
attachment elements (or any other rigid point on the Full Body Harness) to
store the unused end of a fall arrest lanyard, as this may cause a tripping
hazard, or, in the case multiple leg lanyards, could cause adverse loading
to the Full Body Harness and the wearer through the unused portion of the
lanyard.
16. Suspension seat - The suspension seat attachment elements shall be
used as a pair, and shall be used solely for work positioning. The suspension
seat attachment elements shall not be used for fall arrest. Suspension seat
attachments are often used for prolonged work activities where the user is
suspended, allowing the user to sit on the suspension seat formed between
the two attachment elements. An example of this use would be window
washers on large buildings.
USER INSPECTION, MAINTENANCE AND STORAGE OF EQUIPMENT
Users of personal fall arrest systems shall, at a minimum, comply with
all manufacturer instructions regarding the inspection, maintenance
and storage of equipment. The user’s organization shall retain the
manufacturer’s instructions and make them readily available to all users.
See ANSI/ASSE Z359.2, Minimum Requirements for a Comprehensive
Managed Fall Protection Program, regarding user inspection, maintenance
and storage of equipment.
1. In addition to the inspection requirements set forth in the manufacturer’s
instructions, the equipment shall be inspected by the user before each use
and, additionally, by a competent person, other than the user, at interval of
no more than one year for:
• Absence or illegibility of markings.
• Absence of any elements aecting the equipment form, fit or function.
• Evidence of defects in, or damage to, hardware elements including cracks,
sharp edges, deformation, corrosion, chemical attack, excessive heating,
alteration and excessive wear.
• Evidence of defects in or damage to strap or ropes including fraying,
unsplicing, unlaying, kinking, knotting, roping, broken or pulled stitches,
excessive elongation, chemical attack, excessive soiling, abrasion,
alteration, needed or excessive lubrication, excessive aging and excessive
wear.
2. Inspection criteria for the equipment shall be set by the user’s organization.
Such criteria for the equipment shall equal or exceed the criteria established
by this standard or the manufacturer’s instructions, whichever is greater.
3. When inspection reveals defects in, damage to, or inadequate
maintenance of equipment, the equipment shall be permanently removed
from service or undergo adequate corrective maintenance, by the original
equipment manufacturer or their designate, before return to service.
MAINTENANCE AND STORAGE
1. Maintenance and storage of equipment shall be conducted by the user’s
organization in accordance with the manufacturer’s instructions. Unique
issues, which may arise due to conditions of use, shall be addressed with
the manufacturer.
2. Equipment which is in need of, or scheduled for, maintenance shall be
tagged as unusable and removed from service.
3. Equipment shall be stored in a manner as to preclude damage from
environmental factors such as temperature, light, UV, excessive moisture,
oil, chemicals and their vapors or other degrading elements.
ANSI Z359.11 Annex A (continued)

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