PT W89100 User manual

OWNER'S MANUAL
CHAIN BREAKER
Stock Number W89100
SAFETY GUIDELINES / DEFINITIONS
CAUTION: To prevent personal injury, wear eye protection that
meets ANSI Z87.1 and OSHA standards.
PREVENT EQUIPMENT DAMAGE:
Do not use power tools or pipe extensions with this tool, hand
tighten only.
To ensure longer life clean and lubricate threads before each use.
It may be necessary to grind the rivet head on #520 and larger chains.
WARNING: The warnings, cautions, and instructions discussed
in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator
that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator. Read
and understand all of the instructions provided in the instruction
manual of this product, as well as, any other tool (s) used with
this product.
OPERATION INSTRUCTIONS
BREAKING CHAIN:
1. Start by assembling the tool, thread the alignment bolt into the
C-frame.
2. Match the breaking tip that best fits your application.
3. Insert the breaking tip into the spring, and slide them both into
the alignment bolt.
4. Thread the push bolt into the alignment bolt above the tip.
5. Position the tool over the chain, be sure the breaking tip aligns
with the chain pin.
6. Tighten the push bolt by hand using the slide handle or a
14 mm wrench.
7. Pushes the chain pin completely out of the chain and through
the hole in the C-frame.
PARTS DIAGRAM
2
3
4
WARNING: READ, UNDERSTAND AND FOLLOW ALL
INSTRUCTIONS AND WARNINGS BEFORE OPERATING
THIS TOOL. FAILURE TO DO SO MAY RESULT IN
PERSONAL INJURY AND/OR PROPERTY DAMAGE AND
WILL VOID WARRANTY.
This instruction manual is intended for your benefit. Please read and follow the safety, installation,
maintenance and troubleshooting steps described within to ensure your safety and satisfaction. The
contents of this instruction manual are based upon the latest product information available at the time of
publication. The manufacturer reserves the right to make product changes at any time without notice.

WARNING: Read and understand this entire instruction manual before attempting to assemble,
install, operate or maintain this product. Failure to comply with the instructions may result in serious
personal injury and/or property damage!
The following signal words are used to emphasize safety warnings that must be followed
when using this product:
DANGER:
Indicates an imminently
hazardous situation that, if not avoided, WILL
result in death or serious injury.
WARNING:
Indicates a potentially hazardous
situation that, if not avoided, COULD result in
death or serious injury.
CAUTION:
Indicates a potentially hazardous
situation that, if not avoided, MAY result in minor
or moderate injury.
NOTE: Indicates important information,
which if not followed, MAY cause damage to
equipment.
IMPORTANT SAFETY INFORMATION
1 Handle.......................... 1
2 Alignment Bolt.............. 1
3 Push Bolt...................... 1
4 Breaking Tips ............... 3
5 Rivet Tip ....................... 1
6 Press Plate ................... 2
7 Spring........................... 1
8 Lever ............................ 1
9 Guide............................ 2
10 Anvil ............................. 2
No. Description Qty. No. Description Qty.
PARTS LIST
NOTE: Apply oil to
the threads on the
alignment bolt.
1
3
2
4
5
6
7
9
10
8
8
3
2
4
9
9
1
This kit will break, press, and rivet most #25 - #35 and #428 - #630
standard and O-ring roller chains.
APPLICATIONS

PRESSING SIDE PLATES
1. Thread the alignment bolt into the C-frame.
2. Assemble the press plates into the tool. Place the grooved press
plate into the hole in the C-frame; insert the other press plate
into the alignment bolt.
3. Verify the chain pins are aligned with the groove and holes in the
press plates.
4. Use a 14 mm wrench to tighten the alignment bolt until chain
pins protrude past the face of the side plate.
CLIP-TYPE MASTER LINKS
The pins must protrude enough to install the clip into the grooves in
the chain pin.
RIVET-TYPE MASTER LINKS
The pins must protrude enough to be flared over the side plate.
Refer to the chain manufacturer’s specifications for chain pin
protrusion as well as the direction and installation of master link clips.
RIVETING CHAIN PINS
1. Thread the alignment bolt into the C-frame.
2. Insert the rivet tip into the spring and slide them both into the
alignment bolt.
3. Thread the push bolt into the alignment bolt above the tip.
4. Place the large anvil in the hole in the C-frame.
5. Place the tool over the chain pin to be riveted, with the hollow
end of the chain pin facing the rivet tip.
NOTE: The small anvil is used for cam chains up to the 3-series.
6. Verify the rivet tip is withdrawn enough to clear the end of the
chain pin.
7. Tighten the alignment bolt securely against the side plate of the
chain pin.
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RIVETING CHAIN PINS CONT.
8. Tighten the push bolt by hand using the lever or a 14 mm
wrench until the rivet tip spreads the hollow nose of the chain
pin. Now the end of the chain pin should be flared over the side
plate just enough so the side plate is solidly held in place.
Repeat this procedure on the other chain pin.
9. Remove the tool from the chain. Verify both chain pins show the
same size flares. Verify the riveted-on side plate is aligned with
the side plates of the adjacent chain links.
LIMITED WARRANTY
PERFORMANCE TOOL® extends only the following warranties, and only to original retail
purchasers. These warranties give specific legal rights. Except where prohibited by local law,
the law of the State of Washington governs all warranties and all exclusions and limitations of
warranties and remedies. There may be other rights which vary from state to state.
PERFORMANCE TOOL® warrants the product to be free from defects in materials and
workmanship under normal use and service. A defective product may be returned for a free
replacement within 90 days from the date of purchase, provided that product is returned to
place of purchase immediately after discovery of defect. After 90 days and up to one year from
date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which our
examination shall disclose to be defective and under warranty. These warranties shall be valid
only when a sales receipt showing the date of purchase accompanies the defective product or
defective part (s) being returned. For part (s) after 90 days, please remit your request, postage
prepaid to:
PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138
These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other
consumables which must be replaced under normal use and service. These warranties shall not
apply to any product or part which is used for a purpose for which it is not designed, or which
has been repaired or altered in any way so as to affect adversely its performance or reliability,
nor shall these warranties apply to any product or part which has been subject to misuse,
neglect, accident or wear and tear incident to normal use and service.
PERFORMANCE TOOL® does not authorize any other person to make any warranty or to
assume any liability in connection with its products.
Except for warranties of title and the limited express warranties set forth above,
PERFORMANCE TOOL® makes no express or implied warranties of any kind with respect to its
products. In particular, PERFORMANCE TOOL® makes no implied warranty of merchantability
and no implied warranty of fitness for any particular purpose, except that for goods purchased
primarily for personal, family or household use and not for commercial or business use,
PERFORMANCE TOOL® makes an implied warranty of merchantability (and, if otherwise
applicable, an implied warranty of fitness for a particular purpose), but only for the particular
qualities or characteristics, and for the duration, expressly warranted above.
The laws on limitation of implied warranties may differ from state to state, so the above
limitations may not apply in all cases.
PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages
resulting from or in any manner related to any product, or to the design, use, or any inability to
use the product. The sole and exclusive remedy for a defective product or part shall be the
repair, or replacement thereof as provided above. The laws on limitation of remedies or on
consequential, incidental or special damages may vary from state to state, so the above
limitations may not apply in all cases.
© Copyright 2020 WILMAR CORPORATION, P.O. Box 88259 Tukwila, WA 98138
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