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  9. Quadratec QuadraTop Adventure Top S User manual

Quadratec QuadraTop Adventure Top S User manual

QuadraTop®Adventure Top S
With Flip Back Sunroof
for 2007-2018
2 Door Jeep®Wrangler JK
Item #11113.1435
Loss of vehicle control involves risk of death or serious injury, particularly to
parts of your body not restrained within vehicle. This product is intended for
weather protection only and should not be relied upon to contain occupants
in the event of an accident or to protect from either ground contact or falling
objects. To reduce risk of accident or injury:
•ALWAYS WEAR SEATBELTS
• Always keep head, arms & body parts within vehicle.
• Fully secure or stow the soft top before driving according to instructions.
Never try to latch or fold soft top while driving. Do not use if damaged or
worn.
• Read and follow all instructions & warnings accompanying this product, in
your vehicle owner’s manual and O󰀨 Road Driving Supplement.
RISK OF EYE INJURY. Safety glasses should be worn at all times while insta-
lling or maintaining this product.
PART LIST:
TOP DECK/HEADER ASSEMBLY QTY 1
DRIVER SIDE QUARTER WINDOW QTY 1
PASSENGER SIDE QUARTER WINDOW QTY 1
REAR WINDOW QTY 1
DRIVER SIDE OVER DOOR BOW QTY 1
PASSENGER SIDE OVER DOOR BOW QTY 1
CENTER BOW ASSEMBLY QTY 1
DRIVER’S SIDE DOOR SURROUND QTY 1
PASSENGER SIDE DOOR SURROUND QTY 1
DOOR SURROUND KNOBS QTY 4
ROLL BAR BOW MOUNT BRACKETS QTY 2
REQUIRED TOOLS:
SAFETY GLASSES
PHILLIPS SCREW DRIVER
FLAT HEAD SCREW DRIVER
T-30 TORX DRIVER
PLIERS
This Replacement Top kit is designed to t on your 2 Dr Jeep® Wrangler when
the original soft top or hard top has been completely removed. Before begin-
ning your installation of this product, you will need to remove your existing soft
top fabric, hardware or Hard top.
WARNING
CAUTION
NOTICE
Important Safety information
Your QuadraTop® Adventure Top is
intended to be used with other QuadraTop
Products to increase the fair weather enjoy-
ment of your off-road capable vehicle.
Before installation,
please take a moment to review the following
safety information and installation instructions.
Important safety information is generally prece-
ded by one of three signal words indicating the
relative risk of injury.
The signal words mean.
a hazardous situation which, if not avoided, could result in death or serious in-
jury. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING
CAUTION
NOTICE
a hazardous situation which, if not avoided, could result in minor or moderate
injury. You CAN be moderately HURT and also may su󰀨er property damage if
you don’t follow instructions.
Careful attention is required to this instruction or operation but does genera-
lly not relate to personal injury. Damage to your Quadratec® product or other
property may result if you don’t follow instructions.
Before you begin Installation:
We are excited that you have chosen the Adventure Top. This high-quality soft top is designed to provide
protection from the elements and a stylish look on your Jeep®. Please note that it is important that you
become familiar with the installation process of this top by reading the following instruction sheet and
warnings thoroughly. When unpacking, carefully check to make sure all parts are included. If any part is
missing or broken, please call Quadratec customer service at 800-745-6037.
For a smooth t and ease of installation, this top should be installed at tempe-
ratures above 72 degrees. Below this temperature, the fabric may contract an
inch or more making it di󰀩cult to install. We highly recommend taking the top
out of the package and letting it sit inside a warm place or direct sunlight for
1-2 hours before you install the top. When warm, this top will install quickly.
NOTICE
2
Step 1: Install Over Door Bows to Front Header Assembly
Locate the Fabric/Header assembly and the two over door bows as shown in Figs 1 & 2 and
place the assembly on a table top or on a soft towel with the underside facing up and the two
“header legs” facing away from the header.
Locate the over door bow assembly (Fig 3) and round bow/header sleeve (round tube).Slip
the round door “sleeve” over the header leg and insert the “knuckle” installed on the over door
bow into the Header leg (Fig 4) making sure the quick release knuckle is facing outward (Fig
5).Note that the over door bow assembly are sided: left and right.
FIG 1 FIG 2
Step 2: Install Bow Mount Brackets to Roll Bar Locate the (2) bow mounting brackets and
(4) Allen head pivot bracket bolts shown in FIG 8. Carefully unzip the roll bar padding on the
vertical side tube to expose the two factory holes in the roll bar. With a razor knife, trim the
hard foam where the top of the bracket will sit (FIG 9).Locate the bow mounting brackets over
the factory holes and using the Allen head pivot bracket bolts, install brackets to the roll bar
(FIG’s10 & 11). Slip the roll bar padding back over the installed brackets carefully slipping the
bracket mounts through the slits in the roll bar padding. Repeat on passenger side.
3
Next, secure the over door bow to the Header leg with the attached set screw (Fig 6).Slide
the bow sleeve over the knuckles as shown in Fig 7. Repeat this procedure on the opposite
side.
FIG 8
FIG 9 FIG 10
FIG 11
Step 3: Pillar and Over Door Surround Assembly and Install Locate the driver’s side Rear
over door assembly and the driver’s side Pillar assembly shown in FIG12. On the driver’s side rear
over door assembly, there is a screw, installed for shipping (Fig 13). Remove this screw and set aside
Repeat the above assembly on the Passenger side Rear over door and pillar assemblies.
4
Passenger Side
Over Door Assembly
Passenger
Side Pillar
Driver Side
Over Door Assembly
Driver Side
Pillar Assembly
Knobs
FIG 14 FIG 15
FIG 13
FIG 12
Line up the Driver’s side Rear over door assembly and the driver’s side pillar assembly as shown
in Fig 14 & 15 making sure the holes line up. Insert the screw over the top of the hole as shown in
Fig 15. Tighten this screw using the 4mm allen head tool securing the two pieces (Fig 16 & 17).
FIG 17
FIG 16
Install Door Surrounds to Jeep
Locate the assembled Driver’s side rear door surround (Fig18). On the bottom of the vertical pillar
portion of the assembled door surround is a pin that will be inserted into the body tub as shown in
FIG19
FIG 19
FIG 18
Make sure the front seal is snug against the
windshield seal as shown in FIG 24. The “C”
should t in the cutout of the roll bar pad.
Line up the threads in the “C” with the top hole in
the roll bar.
Repeat this procedure on the passenger side.
5
FIG 23
FIG 27
Secure Front Door Surrounds to Roll Bar Locate the two sets of screw knobs in each Door surround
box. There should be (2) sets of two knobs. Line up the door surround “C” attachment holes with the
vertical holes in the roll bar. Slip the front knob through the hole in the front door surround (FIG25).
Tighten the knob securing the front door surround FIG 26. Repeat this procedure on the rear door
surround hole and on the other side of the vehicle. Finally, tighten all four knobs. All knobs on both sides
of the vehicle should be secured to the roll bar. This completes the installation of the door surrounds to
your vehicle.
Step 4: Installing the Center Bow to the Vehicle Locate the center bow assembly as shown in Fig 27
below.
FIG 20 FIG 21
FIG 22
FIG 24
Next, Insert this pin into the body tub as shown in FIGs 20 & 21. After inserting the pin, locate the upper
portion of the door surround “C” attachment and push onto roll bar (FIGs 22& 23).
Install Door Surrounds to Jeep: Continued
FIG 25FIG 26
6
FIG 28
FIG 29
FIG 30
FIG 31
FIG 32
FIG 33
FIG 34
FIG 35
Step 5: Installing the Header/Deck Fabric Fabric to the Center Bow
With the help of a friend, locate the completed header assembly created in Step 1and place this assem-
bly over the windshield with the header on the windshield and the two “header legs” towards the rear of
the vehicle. The over door Bow legs should fit inside the Door surrounds (Figs 34 & 35). Line the quick
release knobs on the header legs up with the Center bow mounting hole (Fig 36) and attach the quick
release knuckles to the center bow (Fig 37). Repeat on other side of vehicle. With the over door bows
mounted to the center bow, drape the fabric attached to the front header back towards the rear of the
vehicle as shown in Fig 38 (next page).
FIG 37
FIG 36
Step 4: Install Center Bow to the Vehicle: Continued
With a friend, place the bow assembly over the roll bar and line up the assembly to the upper bow
mount bracket (Fig 29) that was installed in step 2. The center bow should be towards the rear of the
vehicle as shown in Fig 28.Line up the Quick release knuckle on the bow assembly with the upper bow
mount bracket attachment and attach each side of the center bow assembly to the bracket (Figs 30, 31
& 32). Repeat on other side of vehicle.
7
FIG 38
FIG 41
FIG 39
FIG 40
Step 6: Installing the Top Deck to the Jeep® With the header resting
on the windshield, close the front header latches to secure the front of
the top to the windshield. See FIGs 43, 44 & 45.
FIG 43 FIG 44
Step 5: Installing the Header/Deck Fabric Fabric to the Center Bow: Continued
Locate the center bow webbing attached to the center bow and the spring assembly that is attached to
the top deck. Figs 39 & 40.Attach the spring end to the webbing as shown in figs 41 and 42.
NOTE: Fig 42 shows the spring end coming all the way through the web strap. This is Extremely
important! Using pliers, crimp the spring end so it does not come loose. Do not tighten this strap yet.
FIG 42
FIG 45
8
NOTE: Do not completely tighten these straps yet. They should be holding the top but
not pulled as tight as possible. You will do final “tightening” after you install the
windows.
IMPORTANT: The top deck MUST be centered on the rear of the vehicle for the
windows to t properly.
NOTICE
FIG 46
FIG 47
FIG 48
FIG 49
FIG 50 FIG 51
Step 6 Continued: Installing the Top Deck to the Jeep® With the fabric installed on the
header and draped over the back of the vehicle, go to the rear corner of the Top deck and
locate the rear corner straps. Thread the straps down and under the seat belt mount as
shown in FIGs 46 & 47 and thread the strap through the buckle (Figs 48 & 49). Repeat this
on the other side of the vehicle and while pulling towards the rear of the vehicle, slightly
tighten one strap and then the other side strap tightening up the top deck. When first
tightening the rear straps notice the location of the rear bar sewn into the pocket on the top
deck. It needs to be centered on the rear roll bar legs
FIG 52
Step 7: Installing the Quarter and Rear Windows to the Top Deck
To ensure the top is centered on the vehicle you will be installing the two quarter windows and the rear
window to the top deck and to each other before securing it to the vehicle body. Pro-Install TIP: To make
this as easy as possible, you may have to release the front windshield header (release but not un-hook)
and loosen the rear corner straps installed in step 6. This will allow you to line up all window zippers and
attachments. The rear corner straps and header will need to be re-tightened/clamped before using the
top.
Locate the drivers rear quarter window. Line up the driver’s side Quarter window to the zipper on the
deck and zip it as shown in FIG’s 50, 51 & 52 Repeat this on the passenger side of the vehicle.
9
FIG 53
FIG 54 FIG 55
FIG 56 FIG 57
NOTICE
FIG 58
Step 8: Installing the Top to the Jeep Body Starting at the driver’s side front, attach the side belt rail
into the vehicle body by “rolling” the plastic into the slot (FIG 59). Once secure move to the rear
driver’s side corner and “roll” the plastic into the Jeep body corner belt rail as shown in FIG 60. You
may have to pull the corners around towards the front or back of the vehicle to center the top on the
vehicle. Repeat this procedure on the passenger side.
Step 7: Installing the Quarter and Rear Windows to the Top Deck Continued:
Locate the rear window and line up and slide the rear window into the “C” Channel located at the top of the
rear portion of the top deck (FIGs 53, 54 & 55).Once both quarter windows and rear window are secured to the
top deck, line up the driver’s side rear zipper on the Quarter window to the zipper on the rear window and zip it
down a few inches (FIG 56). Repeat this on the passenger side of the rear window. You may have to lift the
quarter window up to secure this second zipper. Once both side zippers are secure, zip the rear window
zippers down about half way (Fig 57). You will close these zippers completely at the end of the install.
FIG 59 FIG 60
When removing the quarter windows from the Top deck, make sure the
zipper is completely out of the "zipper box" before removing the window.
See fig 58
10
FIG 61
FIG 62 FIG 63
FIG 64 FIG 65
Step 9: Installing the Tailgate Bar and Rear Window to the body of the Jeep
Take the factory bar and orient the “C“-Channel with the round seal facing down and slide the “C”
Channel onto the rear window retainer as shown in FIG's 66 & 67. After sliding the retainer all the
way through the “C” Channel, roll the tailgate bar into the mounts with the outside of the fabric
facing towards the rear of the Vehicle (Figs 68 & 69).
FIG 66 FIG 67
Step 8: Installing the Top to the Jeep Body Continued
Go inside the Jeep and locate the long center bow flap. Wrap this bow flap tightly around the
center bow and secure it with the hook and loop fastener (FIGs 62 & 63). you can now reach
through the rear zipper on each side and tighten the corner straps. Alternate tightening to
keep the top centered.Seal hook and loop around windows (Figs 64 & 65).
NOTE: as shown in FIG 61 there is a web
loop installed on the side of the quarter
window.This is to be used for unhooking the
quarter window only and is not designed to
be pulled down on for installation!
FIG 68 FIG 69
Make sure the hook and loop fastener are tightly secured to the center bow
after the front sun roof is folded back. Both rear corner straps must also be se-
cure when the top is folded back These safety measures are designed to secure
the top deck to the vehicle and if not adhered to can cause injury, death and a
serious accident. Always wear your seat belts when using this product!
WARNING
Top Installation is now complete!
11
Step 9 Continued: Installing the Tailgate Bar and Rear Window to the body of the Jeep
Once the Tailgate bar in secure, lower zippers on both sides of the rear curtain (FIG 70) and
then secure the rear zipper cover flap as shown in Figs 71 & 72.
FIG 70 FIG 71
FIG 72
Care and Maintenance:
Your QuadraTop is made of the nest ma-
terials available but to keep it look- ing new
and for the maximum possible wear, it will
need periodic cleaning and basic mainte-
nance. The main threats to your soft top are
pollutants, dirt and grime. By keeping your
soft top clean you will prolong the life of your
top.
We recommend the following to keep your
top like new:
Washing: The soft top fabric should be was-
hed often using a mild soap, warm water and
a soft bristle brush (do not use the brush on
the window glass!). You can also use special
soft top clean- ers available on our website
and shown on page 15. Make sure that after
clean- ing you rinse with clear water to remo-
ve all traces of soap.
Zippers: Keeping the zipper cleaned and
lubricated with a silicone lubricant (see Page
15) will help prevent damage and keep the
zippers in a smooth working condition. If zi-
pper opens behind the slider, the slider may
have been spread apart. This problem can
usually be xed
by using an ordinary pair of pliers to bring
the sides back into parallel. Return slider to
the end of the zipper in the nor- mal Open
position. Squeeze lightly at
First and test zipper. If the zipper contin- ues
to remain open squeeze more rmly with
pliers and try the zipper again. Repeat proce-
dure until your zipper operates correctly.
Windows: It is very important that you keep
your QuadraTop windows clean! Use a mild
soap and water solution to gently clean your
windows. NEVER wipe your windows clean
with a dry cloth! Dust and dirt on a dry cloth
can scratch your windows causing “fog- ging”
and permanent damage. When re- moving
your windows, store them with a towel be-
tween the panels/rear win- dows to protect
them from damage. If frost or ice forms on
the outside of your windows during the win-
ter, DO NOT use an ice scraper to remove
this frost. Over time you will see small micro
scratches in your windows which are natural
wear and tear. These Micro scratches can be
“polished” out using the window polish listed
on page 15 (Available at Quadratec.com).
Water/Fabric: In the event of seeping
through the seams, 3M Scotchgard® may
be applied on the inside of the seams to stop
the see. Rips in the fabric may be repaired
with Bondex® iron on patches. Iron the
patches to the Inside of the top, carefully
following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated
with silicone to help prevent snaps from
sticking to the studs. If a snap does beco-
me stuck to a stud, use a screwdriver and
GENTLY pry apart to prevent permanent
damage to the snap or the top fabric.
12
Quadratec Limited Warranty
for QuadraTop® Replacement Soft Tops
Your QuadraTop® replacement soft top is
covered by the following Limited Warranty
provided exclusively by Quadratec, Inc. 1028
Saunders Lane, West Chester, PA 19380.
This Limited Warranty is the only warranty
made in connection with purchase. Qua-
dratec neither assumes nor authorizes any
vendor, retailer or other person or entity to
assume for it any other obligation or liability
in connection with this product or Limited
Warranty.
What is Covered:
Subject to the terms, exclusions and limita-
tions herein and with respect only to soft tops
rst sold in the United States, Quadratec
warrants to the initial retail purchaser only
that your QuadraTop soft top shall be free of
defects in material and workmanship for a
period of 3 years from date of initial retail
sale.
All other warranties are hereby disclaimed,
except to the extent prohibited by applicable
law in which case any implied warranty of
merchantabil- ity or tness for a particular
purpose on this prod- uct is limited to 3 years
from date of initial retail sale. Quadratec
reserves the rights to: (a.) require invoice or
other proof your soft top is within the terms
of this Limited Warranty as a condition of
warranty service and, (b.) make future revi-
sions to this product and Limited Warranty
without prior notice or obligation to upgrade
your soft top.
What is Not Covered:
Your Quadratec Limited Warranty does not
cover products or parts Quadratec determi-
nes to have been damaged by or subjec-
ted to: (a.) installation damage, alteration,
modication, failure to maintain or attempted
repair or service by anyone not authorized
by Quadratec, (b.) normal wear and tear,
cosmetic damage or damage from
water immersion, (c.) Acts of God, accidents,
misuse, negligence, inadequate mounting
or impact with vehicle(s), obstacles or other
aspects of the environment, (d.) theft, vanda-
lism or other intentional damage.
Remedy Limited to Repair/Replacement:
The exclusive remedy provided hereun-
der shall, upon Quadratec inspection and
at Quadratec’s option, be either repair or
replacement of product or parts (new or
refurbished) covered under this Limited
Warranty. Customers requesting warranty
consideration on QuadraTop soft top should
rst contact Quadratec to obtain a RGA
number (610-701-3336). All labor, removal,
shipping and installation costs are custo-
mer’s responsibility.
Other Limitations - Exclusion of Damages
- Your Rights Under State Law:
In consideration of the purchase price paid,
neither Quadratec nor any independent
Quadratec distributor/licensee are responsi-
ble for any time loss, rental costs, or for any
incidental, consequen- tial, punitive or other
damages you may have or incur in connec-
tion with any part or product purchased. Your
exclusive remedy hereunder
for covered parts is repair/replacement as
described above.
This Limited Warranty gives you specic
rights. You may also have other rights that
vary from state to state. For example, some
states do not allow limitations of how long an
implied warranty lasts and/or do not allow the
exclusion or limitation of incidental or con-
sequential damages, so the limitations and
exclusions herein may not apply to you.
The terms Quadratec®, QuadraTop®
Essentials® and Essential® are Registered
Trademarks of Quadratec Inc. Registered in
U.S. Patent and Trademark Office.
©Quadratec, Inc. 2021. All Rights Reserved.
Version 11.9.21
Part # 941048.01
13

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