R. Beck Maschinenbau Ergoplan EP1 FH User manual

TRANSLATION OF THE ORIGINAL VERSION
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: [phone] / 962 978 - 0 | Fax: [phone] / 962 978 - 90
E-Mail: [e-mail] | Web: https://www.beck-maschinenbau.de
Operating Manual
Foot-hydraulic height-adjustable Work and Assembly Benches
Ergoplan EP1, EP2 and EP3 | FH
Valid for types:
Ergoplan EP1, EP2 and EP3 | FH

2
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
Table of Contents
1Introduction.............................................................................................................................................................4
1.1 Legal Notice.................................................................................................................................................................................. 4
1.2 Illustrations .................................................................................................................................................................................. 4
2Symbols ...................................................................................................................................................................4
2.1 General Symbols .......................................................................................................................................................................... 4
2.2 Symbols in Safety Instructions...................................................................................................................................................... 5
3General ....................................................................................................................................................................6
3.1 Advantages................................................................................................................................................................................... 6
3.2 Applications.................................................................................................................................................................................. 6
3.3 Target Group and Previous Experience ........................................................................................................................................ 6
3.4 Requirements for the Operators.................................................................................................................................................. 6
3.5 Accident Prevention..................................................................................................................................................................... 7
3.6 General Safety Regulations .......................................................................................................................................................... 7
3.7 Standard Equipment .................................................................................................................................................................... 7
3.8 Options and Accessories .............................................................................................................................................................. 7
4Safety.......................................................................................................................................................................8
4.1 Basic Safety Instructions............................................................................................................................................................... 8
4.2 Application Area and Intended Use.............................................................................................................................................. 8
4.3 Improper Use ............................................................................................................................................................................... 8
4.4 Consequences in Case of Disregard.............................................................................................................................................. 9
4.5 Conversions and Modifications of Ergoplan................................................................................................................................. 9
4.6 Load Distribution and Influence on the Nominal Load................................................................................................................. 9
4.7 Hazardous Areas ........................................................................................................................................................................ 10
4.8 Residual Risks............................................................................................................................................................................. 11
4.9 Observe the Environmental Protection Regulations .................................................................................................................. 11
4.10 Organisational Measures ........................................................................................................................................................... 12
4.11 Personnel Selection and Qualification - Basic Duties.................................................................................................................. 12
5Ergoplan Versions..................................................................................................................................................13
5.1 Ergoplan EP1 | FH with Work Bench Top ................................................................................................................................... 13
5.2 Ergoplan EP2 | FH with Work Bench Top ................................................................................................................................... 13
5.3 Ergoplan EP3 | FH without Work Bench Top.............................................................................................................................. 13
6Technical Specifications.........................................................................................................................................14
6.1 Manufacturer and Nameplate.................................................................................................................................................... 14
7Transport to the Installation Site...........................................................................................................................15
7.1 Unloading the Ergoplan.............................................................................................................................................................. 15
7.2 Requirements for the Installation Site ....................................................................................................................................... 16
7.2.1 Setting Up and Levelling.................................................................................................................................................. 16
7.3Temporary Storage..................................................................................................................................................................... 16
7.3.1 Short Term Storage ......................................................................................................................................................... 16
7.3.2 Long Term Storage .......................................................................................................................................................... 16
7.4 Lashing on a Transport Vehicle .................................................................................................................................................. 16
8Components and Controls.....................................................................................................................................17

3
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
9Installation and Commissioning.............................................................................................................................18
10 Operation ..............................................................................................................................................................18
10.1 Loading and Unloading the Platform.......................................................................................................................................... 18
10.2 Lifting and Lowering the Platform.............................................................................................................................................. 18
10.2.1 Height Adjustment .......................................................................................................................................................... 18
11 Handling the Work Bench Top...............................................................................................................................19
11.1 Chiselling and Drilling Work on the Work Bench........................................................................................................................ 19
11.2 Workpiece Clamping .................................................................................................................................................................. 19
11.2.1 Clamping with Front and Rear Yaw ................................................................................................................................. 20
11.2.2 Clamping with Bench Dogs (Option)................................................................................................................................ 20
11.2.3 Using Vertical Clamps...................................................................................................................................................... 21
11.3 Undercarriage (Model EP1 only) ................................................................................................................................................ 22
12 Troubleshooting ....................................................................................................................................................23
13 Maintenance and Repair .......................................................................................................................................24
13.1 Maintenance Intervals ............................................................................................................................................................... 24
14 Decommissioning ..................................................................................................................................................24
15 Disassembly and Scrapping ...................................................................................................................................25
16 Options and Accessories........................................................................................................................................26
EU - Declaration of Conformity.......................................................................................................................................27
List of Figures
Figure 1: Permissible load with load distribution....................................................................................................................... 9
Figure 2: Ergoplan EP1 | FH - Mobile version with undercarriage ........................................................................................... 13
Figure 3: Ergoplan EP2 | FH - Stationary version without undercarriage................................................................................. 13
Figure 4: Ergoplan EP3 | FH - Version without work bench top............................................................................................... 13
Figure 5: Nameplate................................................................................................................................................................. 14
Figure 6: Transport to the installation site ............................................................................................................................... 15
Figure 7: Components and controls ......................................................................................................................................... 17
Figure 8: Food pedal for height................................................................................................................................................ 19
Figure 9: Front jaw ................................................................................................................................................................... 20
Figure 10: Rear jaw................................................................................................................................................................... 20
Figure 11: Bench dogs inserted on work bench ....................................................................................................................... 20
Figure 12: Bench dog set (2 pieces).......................................................................................................................................... 21
Figure 13: Clamping with waste spacers .................................................................................................................................. 21
Figure 14: Vertical clamps - application examples ................................................................................................................... 21
Figure 15: Prepare undercarriage............................................................................................................................................. 22
Figure 16: Fold out and move the undercarriage..................................................................................................................... 22
Revisions:
Revision
Autor
Modification
Date
001
AG
Original manual translated
16-11-2021

4
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
1Introduction
The information in this operating manual enables safe, proper and economical operation of your work and as-
sembly bench. Please observe all the explanations, notes and regulations
•to avoid dangers and malfunctions,
•to reduce repair costs and downtimes
•and to increase reliability and service life
of your work and assembly bench.
The operating manual must be read and used by each person entrusted with carrying out work with the work
and assembly bench. This must be ensured by the operator. Further this manual as well as any appendices and
additional documents must be kept easily accessible at the place of use of the work and assembly bench.
Ignorance or non-observance of these operating instructions may result in certain accident
hazards during handling with the work and assembly bench. Before commissioning, this op-
erating manual and any appendices and additional documents must be read thoroughly. All
instructions, in particular the safety regulations, must be observed!
Handling the work and assembly bench in the sense of these instructions means
•the installation and commissioning,
•the operation and proper usage,
•the influence on operating conditions, as well as
•the maintenance, troubleshooting and repair.
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Reinhold Beck Mas-
chinenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed me-
dia, as well as their online publication, requires the prior written consent of Reinhold Beck Maschinenbau GmbH.
1.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the work and assembly bench.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

5
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
2.2 Symbols in Safety Instructions
The work and assembly bench is designed and manufactured according to the current state of the art. Neverthe-
less, residual hazards may occur during handling. In this operating manual, possible dangers and residual risks
are pointed out at appropriate places.
Safety instructions are provided with corresponding danger symbols which have the following meanings:
Symbol
Safety Instruction
Reading and applying the operating manual is mandatory for the operating personnel.
Failure to abide by the following precautions could lead to serious or possibly fatal injury.
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Reference to a prohibited zone under a lifted load!
Do not enter! There is an increased risk of injury or even death.
Reference to a prohibited zone on a platform!
Do not enter! There is an increased risk of injury or even death.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to feet and toes!
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible hazard due to forklift traffic!
Non-observance can result in life-threatening injuries.
Reference to a possible danger under suspended loads!
Non-observance can result in life-threatening injuries.
Reference to possible tripping and slipping hazards on the floor!
Non-observance may result in minor or severe injuries.
Reference to possible environmental pollution!
Non-observance poses a risk of pollution of the environment and groundwater!
Reference to the obligation to wear safety shoes resp. protective gloves!
Non-observance may result in increased risk of injury to feet & toes or hands & fingers!
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.

6
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
3General
The operating manual must be read carefully and understood before handling the
work and assembly bench! If anything is unclear, please contact the manufacturer.
The Ergoplan series was specially developed for manual workstations in manufacturing, assembly operations and
maintenance. They are suitable for use in industry and trade as well as in school facilities and training centres.
The various models already cover a wide range of applications. In addition, a comprehensive range of accessories
allows even better adaptation to different applications.
3.1 Advantages
•Back-friendly, foot-operated hydraulic height adjustment on all available models
•Uniform adjustment to height, even under uneven load distribution
•The workbench top moves absolutely parallel and smoothly
•The side walls provide stability and protect the mechanics
•Optimal stand via adjustable feet (± 15 mm)
•High-quality hydraulic unit on the left side
•Basic solid and massive substructure
3.2 Applications
Ergoplan can be used for all work corresponding to its intended use in section 4.2. The work and assembly
bench is suitable for use as work equipment for transporting, lifting and lowering loads and also as a height-
adjustable assembly table. Typical areas of application are workplaces in manufacturing, assembly and mainte-
nance, where precise height adjustment for ergonomic working as well as high flexibility and mobility are of
particular importance.
Ergoplan must not be used for work that does not correspond to its intended use (see section 4.2).
3.3 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the work and assembly bench.
The operating personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical and mechanical knowledge as well as knowledge of the associated technical terms
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this work and assembly bench, the operator must ensure
the following measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.4 Requirements for the Operators
The operator is responsible for the safe use of the work and assembly bench!
The work and assembly bench may only be operated by trained personnel who have also read this manual.
Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
The national protective regulations for employees must be observed
The legal minimum age must be observed.

7
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
3.5 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
Prevent unauthorized persons from gaining access to the work and assembly bench.
Keep unauthorized persons away from the danger areas.
Repeatedly inform present other persons about existing residual risks (see section 4.8 "Residual Risks").
Conduct and record regular training & instruction for persons who must be in the area of the work and
assembly bench.
New employees must be trained internally to work on a work and assembly bench and this training must be
documented.
It is not permitted to enter the work and assembly bench platform or to transport resp. lift persons.
3.6 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the work and assembly bench:
The work and assembly bench may only be operated when it is in perfect working order.
It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
It is forbidden to modify or alter the work and assembly bench without the written approval of the manu-
facturer / supplier.
Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
Repair and maintenance work on electric, hydraulic, and pneumatic components (e.g. electric drives, hy-
draulic cylinders, vacuum pumps, etc.) may only be performed by authorized and trained personnel.
Maintenance must be carried out and documented in accordance with the maintenance instructions.
For repairs, only original spare parts from the manufacturer may be used.
Only instructed, trained or qualified persons may work on the work and assembly bench.
For the operation of the work and assembly bench, the respective national safety regulations for
employees as well as the national safety and accident prevention regulations apply.
3.7 Standard Equipment
•Model EP1 with work bench made of red beech wood, 4 feet and trolley for mobile use.
•Model EP2 with work bench made of red beech wood and 4 feet for stationary use.
•Planing benches for EP1 and EP2 with front and rear jaws and anti-squeeze cover on rear side.
•Model EP3 without work bench, as height adjustable ergonomic base for customer specific work benches.
•Uniform height adjustment even with uneven load distribution or eccentric loading.
•All three available models are continuously foot-hydraulically height adjustable (via a foot pedal mounted
on the left side with separate pedal surfaces for up/down).
•With shelf for additional space under the table top (e.g. for base cabinet).
•CE-compliant design
3.8 Options and Accessories
•Special accessories and optional components can be found in chapter 16.

8
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
4Safety
4.1 Basic Safety Instructions
Work and assembly benches can be dangerous if used improperly. Therefore, observe the safety instructions
listed in this chapter and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure to
observe these operating instructions.
4.2 Application Area and Intended Use
The foot pedal operated, hydraulically adjustable work and assembly benches of the Ergoplan series conform to
the Machinery Directive 2006/42/EC and are therefore suitable as technical equipment for both industrial and
commercial applications as well as for training purposes in educational institutions.
Improper use can lead to danger to persons and to a defect or damage to the work and as-
sembly bench.
The work and assembly bench is primarily intended for operation in covered indoor areas, but it can also be
used outdoors for loading and unloading purposes (e.g. from the service vehicle to the place of use).
Work on the work and assembly bench may only be performed at sufficiently illuminated workplaces.
The work and assembly bench is intended for processing, equipping, assembling and transporting assem-
blies, workpieces and similar components as well as for lifting, lowering and moving loads.
The work and assembly bench may only be used on horizontal floors for lifting loads.
The work and assembly bench may only be moved when the load is lowered.
The work and assembly bench must be positioned freely in the room when lifting and lowering. This means
that no shearing or crushing edges may be caused by the movement of the work and assembly bench.
The maximum load (see 5 “Technical Specifications”) with load center in the middle of the work and as-
sembly bench must not be exceeded. If the work and assembly bench is loaded unevenly, outside the load
center of gravity, the load capacity is of the maximum permitted load capacity (see Figure 1).
The Ergoplan is not intended for moving and transporting persons.
The Ergoplan must not be operated in potentially explosive working areas. Any other use is considered im-
proper and prohibited.
4.3 Improper Use
Improper use is when the work and assembly bench is used for purposes other than those prescribed in this
operating manual and in section 4.2, for example
Use and application for private or non-commercial purposes,
Use in disregard of the regulations in the operating manual,
use after unauthorized conversions or modifications,
Exceeding the maximum permissible load (see 6 “Technical Specifications”)
Transporting or conveying persons with the work and assembly bench
Entering the work and assembly bench
In case of improper use of the work and assembly bench, any warranty, liability and other claims for damages of
the operator against the manufacturer are excluded!

9
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
4.4 Consequences in Case of Disregard
If the work and assembly bench is not operated, maintained or repaired in accordance with the safety regula-
tions, not as intended, improperly or in an abusive manner, the following will result:
Dangers to the health of the operating personnel
Dangers to the work and assembly bench and objects in its vicinity
Impairment of the work and assembly bench function
In case of improper use of the work and assembly bench, any warranty, liability and other claims for damages
of the operator against the manufacturer are excluded!
4.5 Conversions and Modifications of Ergoplan
Only use the work and assembly bench in its original condition, i.e. as delivered!
The components of the work and assembly bench must not be changed in their type and condition.
Only original spare parts and accessories from the manufacturer (see 16) may be used.
Deviations are not permitted.

Unauthorized modifications or conversions by the operator, without the written consent of
the manufacturer, are prohibited. This excludes any warranty, liability and other claims for
damages by the operator against the manufacturer!
4.6 Load Distribution and Influence on the Nominal Load
The nominal, maximum permissible load of Ergoplan is based on a load evenly distributed on the platform. If the
load cannot be distributed evenly on the platform, the maximum permissible load must be reduced according to
the figures below.
Figure 1: Permissible load with load distribution
Even distribution
Load is evenly distributed
over the entire platform area
→100 % of the nominal load
is permissible.
Uneven distribution
Load is distributed over half of the
platform in transverse direction
→50 % of the nominal load
is permissible.
Uneven distribution
Load is distributed over half of the
platform in longitudinal direction
→33 % of the nominal load
is permissible.
max. 100 % max. 50 % max. 33 %

10
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
4.7 Hazardous Areas
Source
Area
Cause
Risk
Prevention
Foot pump
On the foot pedal
for height adjust-
ment
Slipping off the
foot pedal
Injuries to feet
and legs
Keep foot pedal
and shoes dry
Wear work shoes
with non-slip soles
Mechanics
Under the
table top
Crushing and
shearing points
Loss of limbs,
crushing of hands,
increased risk of
injury and even
death
Do not reach under the
table top during operation
and do not move your body
into this area
Version EP1 only:
At the receptacle
(A) for the under-
carriage lever
(see Figure 16),
or at the inserted
lever).
Danger of snap-
ping or kickback
Bruises and bro-
ken bones all over
the body
Always use the lever care-
fully, hold it firmly and do
not let it snap away
Hydraulic
system
On hydraulic
cylinders and all
oil-bearing parts,
seals and lines
Oil spraying
out with high
pressure in
case of damaged
cylinder or seals
Injuries and
poisoning of
the eyes
Wear safety goggles
or face shield
Repair damaged parts
and/or seals immediately
(only qualified personnel!)

11
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
4.8 Residual Risks
The Ergoplan is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the Ergoplan may cause danger to life and limb of the user or third parties or damage to the Ergoplan and
other equipment. Due to the construction of the Ergoplan, the following residual risks can occur even when used
as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the Ergoplan with a forklift truck: between forks & pallet / Ergoplan
b) when picking up the Ergoplan: between Ergoplan / pallet and floor
c) when lowering the Ergoplan: between Ergoplan and fixed equipment
Be alert to possible crushing hazards when lowering the Ergoplan (from the cargo pallet to the
floor) with a forklift truck or overhead crane.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore, wear
safety shoes, especially when transporting and setting down the Ergoplan.
It is strictly forbidden to "ride along" with the Ergoplan during a lifting operation (by means of a
forklift truck or overhead crane). There is a high risk of falling!
It is strictly forbidden to enter or climb onto the Ergoplan during a lifting operation (by means of a
forklift truck or overhead crane). There is a high risk of falling!
Increased risk of injury or even death. Entering the danger zone under a lifted load during transport
or installation by means of a forklift truck is prohibited!
Increased risk of injury or even death. It is forbidden to enter the forklift platform during transport
or installation!
Unauthorised persons are not allowed to enter the Ergoplan installation area (responsibility of the
operator).
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by keep-
ing the floor dry and clean and by using anti-slip floor coverings around the Ergoplan.
Acute danger of crushing underneath the table top! Never reach into the shears and never move
your body into this area! There is an increased risk of accidents with loss of limbs or even death.
When using additional machines on the Ergoplan, first read the respective operating instructions
and comply with the specified safety regulations.
Be aware of the fire hazard during the processing of wood due to wood dust, in connection with
flying sparks and/or open fire!
4.9 Observe the Environmental Protection Regulations
During all work with the Ergoplan, the environmental protection regulations, obligations and laws for waste
avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in
particular to installation, repair and maintenance work involving substances that could pollute the groundwater
(e.g. hydraulic oils and cleaning agents and liquids containing solvents). In any case, prevent them from seeping
into the ground or entering the sewage system.
Store and transport the above-mentioned hazardous substances only in suitable containers.
Avoid leakage of hazardous substances by using suitable collection containers. Ensure that
the above-mentioned substances are disposed of by a qualified disposal company.

12
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
4.10 Organisational Measures
Always keep this operating manual within easy reach and at the place of use of the Ergoplan.
In addition to the operating manual, observe and instruct on generally applicable legal and other binding
regulations for accident prevention and environmental protection.
Supplement the operating manual with further instructions, including supervisory and reporting duties, to
take account of special operational features (e.g. with regard to work organisation, work processes, per-
sonnel employed).
Before starting work on the Ergoplan, the person responsible for its operation must have read the operat-
ing instructions, especially the chapter "Safety Instructions". This applies in particular to personnel who
only occasionally work on the Ergoplan.
Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with
the operating manual.
When using additional machines on the Ergoplan, read the respective operating instructions and keep
them handy. Pay particular attention to the respective safety and hazard information.
In case of safety-relevant changes to the Ergoplan or its operating behaviour, shut down the entire system
immediately and report the fault to the responsible office/person.
Use personal protective equipment as necessary or required by regulations.
Do not make any modifications, additional attachments or conversions to the Ergoplan without the manu-
facturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any lia-
bility claim.
Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of
original spare parts ensures this. Therefore, only use original spare parts from the manufacturer.
Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers
(fire class ABC) known. Do not use water!
4.11 Personnel Selection and Qualification - Basic Duties
The design and operation of the Ergoplan is equally suitable for right- and left-handers.
The Ergoplan is designed to be operated by a single person. Other persons in the vicinity of the Ergoplan
must keep a suitable safety distance.
Work on and with the Ergoplan may only be carried out by reliable personnel.
Observe the legal minimum age!
Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating,
setting up, maintaining and repairing!
Ensure that only authorised personnel work on the Ergoplan.!
If personnel to be trained or apprenticed have to work on the Ergoplan, this may only be done under the
constant supervision of an experienced resp. qualified person.
Work on hydraulic equipment may only be carried out by authorised and trained personnel.

13
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
5Ergoplan Versions
5.1 Ergoplan EP1 | FH with Work Bench Top
Figure 2: Ergoplan EP1 | FH - Mobile version with undercarriage
The Ergoplan EP1 | FH is equipped
with a fold-out carriage that allows
it to be moved to any location in
your workshop.
The undercarriage is folded out by
means of a hand lever (see proce-
dure in section 11.3). This
makes the Ergoplan easy and quick
to use as a mobile unit.
With the carriage folded in, the
EP1 | FH offers the usual station-
ary working position on its four
feet.
5.2 Ergoplan EP2 | FH with Work Bench Top
Figure 3: Ergoplan EP2 | FH - Stationary version without undercarriage
The design and construction of the
Ergoplan EP2 | FH is identical to
the EP1 | FH, but it is only de-
signed for stationary use via the
four feet. Thus, this model is ide-
ally suited for use at a final loca-
tion.
Should the location nevertheless
have to be changed, it can be
moved to the new position by
means of a lift truck or forklift
truck.
5.3 Ergoplan EP3 | FH without Work Bench Top
Figure 4: Ergoplan EP3 | FH - Version without work bench top
The Ergoplan EP3 | FH model is
supplied without a work bench top
and is intended for customers who
wish to convert their existing work
bench into an ergonomic, height-
adjustable work and assembly ta-
ble.
For this purpose, we offer a revi-
sion including renovation and ad-
aptation to the EP3 | FH substruc-
ture for existing work bench tops
(on request).

14
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
6Technical Specifications
Type
Ergoplan EP1 FH
Ergoplan EP2 FH
Ergoplan EP3 FH
Article number
211.100.00
211.110.00
211.120.00
Special feature
mobile with undercarriage
stationary version
without work bench top
Work bench material
red beech wood, solid
red beech wood, solid
-
Work bench size1
1785 x 850 x 120 mm
1785 x 850 x 120 mm
-
Plate size without jaws
1700 x 640 x 120 mm
1700 x 640 x 120 mm
-
Plate thickness
120 / 60 mm
120 / 60 mm
-
Work bench height
approx. 95 kg
approx. 95 kg
-
Total height
1080 mm
1080 mm
970 mm
Construction height
780 mm
780 mm
670 mm
Effective stroke
300 mm
300 mm
300 mm
Height adjustment
hydraulically
hydraulically
hydraulically
Control element for height
foot pedal
foot pedal
foot pedal
Work bench drillings
Ø 30 mm
Ø 30 mm
-
Work bench hole grid
160 x 320 mm
160 x 320 mm
-
Front jaw hole grid
160 x 320 mm
160 x 320 mm
-
Rear jaw hole grid
150 mm
150 mm
-
Swivel castors / carriage
4 pieces
-
(optional 4 pieces)
Stand feet
4 pieces
4 pieces
4 pieces
Foot adjustment
height ± 15 mm
height ± 15 mm
height ± 15 mm
Load / lifting capacity
max. 400 kg
max. 400 kg
max. 500 kg2
Net weight
approx. 240 kg
approx. 210 kg
approx. 130 kg
Hydraulic power units
1 x left side
1 x left side
1 x left side
6.1 Manufacturer and Nameplate
Manufacturer:
Reinhold Beck Maschinenbau GmbH
Im Grund 23
DE-72505 Krauchenwies (Germany)
Phone: [phone] / 962 978 - 0
Fax: [phone] / 962 978 - 90
Email: [email protected]
Nameplate:
The nameplate provides information about the characteristic values of
your Ergoplan:
Figure 5: Nameplate
Note: Before using the unit in a way that deviates from the described suitability (see section 4.2), it is essential
to consult the manufacturer. Otherwise all warranty, liability and other claims for damages of the operator
against the manufacturer will be voided!
1
Including front and rear jaws.
2
The weight of the customized work bench top must be deducted from the maximum load.

15
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
7Transport to the Installation Site
Only trained personnel may be used for the following work:
•Transport the Ergoplan
•Unloading the Ergoplan
•Check delivery condition of the Ergoplan
7.1 Unloading the Ergoplan
There is an increased risk of accidents when unloading and transporting the Ergoplan!
The Ergoplan can fall or tip over due to its weight!
Use only suitable and technically perfect lifting gear and suspension systems with an
adequate lifting capacity of 500 kg. Only transport the Ergoplan on level, solid ground!
When placing the Ergoplan, pay attention to the possible danger of crushing in the area
of stationary objects around the Ergoplan!
Warning: Increased risk of injury and death! Never stand under the load when lifting
and putting it down! Instruct bystanders to leave the danger zone!
Warning: Increased risk of injury and death! Do not enter or climb onto the forklift
platform during transport!
Increased risk of crushing feet and toes! Wear steel-toed safety shoes!
Unloading by forklift truck
•With the forks set appropriately, drive centrally into the designated places on the freight pallet on the longi-
tudinal side of the Ergoplan and lift carefully.
•Carefully lift the Ergoplan from the truck. The net weight of the Ergoplan is approx. 240 kg (EP1 | FH), approx.
210 kg (EP2 | FH) and approx. 135 kg (EP3 | FH), each without accessories.
Check delivery condition
•Check for completeness and transport damage. In case of transport damage or missing parts, document these
immediately on the consignment note of the transport company. At the same time, inform the manufacturer
of the situation.
Unpacking and placing
•Unpack the Ergoplan and remove the packing material. Then
lift the Ergoplan from the transport pallet with a forklift. When
doing so, drive under the centre of the long side of the Er-
goplan with appropriately adjusted forks (see Figure 6) and
carefully lift slightly. Then lift carefully from the pallet, remove
the pallet and set the Ergoplan down on the ground.
Dispose of packaging material in an
environmentally friendly manner!
Figure 6: Transport to the installation site
Fire hazard! Do not smoke or light an open fire.
Transport to the installation site
•The EP1 model can be moved directly to the installation site using the existing carriage (see section 11.3).
The EP2 and EP3 | FH models must be transported to the installation site with a forklift or lift truck in accord-
ance with the general safety regulations.

16
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
7.2 Requirements for the Installation Site
The following guidelines apply with regard to space requirements, load-bearing capacity and the condition of
the substrate:
•Space requirements: B x H x T = 1700 x 1080 x 640 mm (with work bench top)
•Load capacity: Concrete of classification B 15
•Conditions: Level, smooth, non-slip and tilt-free
7.2.1 Setting Up and Levelling
Align the Ergoplan at the place of use with a spirit level and via the four stand adjustment screws using an open-
end wrench (SW30). To do this, loosen the corresponding lock nuts and adjust the height at the screws until the
table is perfectly aligned. Each screw can be adjusted by ± 15 mm.
7.3 Temporary Storage
If the Ergoplan is not put into operation immediately after delivery, it must be stored carefully in a protected
place. Carefully cover the entire Ergoplan so that neither dust nor moisture can penetrate.
7.3.1 Short Term Storage
•Dry environment
•Protect components at risk of corrosion
•Park in a stable place
7.3.2 Long Term Storage
•Dry environment
•Protect components at risk of corrosion
•Protect Ergoplan from dirt
•Park in a stable place
7.4 Lashing on a Transport Vehicle
The Ergoplan must be lashed to the loading area of the transport vehicle on a transport pallet for possible onward
transport. For this purpose, at least two lashing straps with the appropriate load-bearing capacity must be used.
The responsibility for safe loading is borne by the respective shipper!
Please note the following when lashing in the transport vehicle:
•The loading area of the transport vehicle must always be clean and dry.
•The lashing straps used must be suitable for the total weight of the Ergoplan (see chapter 6).
•Fastening on the loading area is done by lashing down: This means that the transport pallet is secured by
frictional locking. The load is pressed so firmly onto the loading surface that it can no longer slip. The clamp-
ing tool should have a high STF value at the frictional connection, e.g. long-lever ratchets.
•In addition, anti-slip mats should be used to provide even more safety.
•The ideal lashing angle (α) for tie-down lashing is 83° to and 90°. Therefore, the lashing straps should pull
downwards approx. vertically. As the angle decreases, the pretensioning force of the lashing is reduced.
•Observe the permissible total weight of the transport vehicle.
•Ensure that the permissible axle loads of the transport vehicle are observed. The load must be distributed
evenly on all axles of the vehicle.

A separate lashing strap must be used for each lashing and must be tensioned individually on the
floor of the loading area of the vehicle! The pallet must also be secured against slipping.

17
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
8Components and Controls
Figure 7: Components and controls
Pos.
Description
Pos.
Description
1
Foot pedal for height adjustment
8
Work bench top with hole grid3
2
Undercarriage with 4 swivel castors4
9
Protection cover4(against crushing / shearing)
3
Carriage lever3for folding in and out
10
Front jaw4 for workpiece clamping
4
Receptacle 3 for carriage lever (3)
11
Rear jaw4for workpiece clamping
5
Lifting column with hydraulic cylinder
12
4 x Stand foot (±15 mm height adjustable)
6
Shelf (e.g. for base cabinet)
13
Bench dog (option, see section 11.2.1.1)
7
Synchronous shaft
Available options and other accessories see chapter 16.
3
Only included as standard for Ergoplan EP1 model and available as an option for Ergoplan EP2 model.
4
Only available on Ergoplan EP1 and EP2 models (as the work bench top on EP3 is customer-specific).
21
5
7
6
8
12
9
10
11
3
4
13

18
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
9Installation and Commissioning
The Ergoplan must be set up in a stable position so that there are no crushing or shearing points between the
Ergoplan and/or the load and objects in the vicinity. Therefore, ensure sufficient space around the Ergoplan. It
must be possible to carry out the intended work on the Ergoplan or the load without obstruction.
The following installation and operating requirements must be observed:
The Ergoplan must be integrated into the existing machinery in such a way that the basic safety requirements
of the EU Machinery Directive 2006/42/EC are met. This must be checked and ensured by the operator of the
Ergoplan.
The environment must not be explosive.
This operating manual and any supplementary documents must be read carefully and understood.
All safety instructions and regulations must be observed and complied.
10 Operation
Before operating the Ergoplan, the operator must ensure that no hazards are caused by the
movement of the Ergoplan platform.
Generally wear steel-toed safety shoes and suitable protective work clothing!
10.1 Loading and Unloading the Platform
When loading or unloading the work platform, the load distribution according to section 4.6 “Load Distri-
bution and Influence on the Nominal Load“ must be observed and complied with.
A load placed on the Ergoplan must be secured with suitable measures against slipping, tipping over, rolling
away and falling down. This is particularly necessary for loads that have an unstable position on the plat-
form or that do not rest snugly on the Ergoplan plate due to their shape and/or nature (e.g. rolling objects).
10.2 Lifting and Lowering the Platform
Before lifting or lowering a load, make sure that the Ergoplan has a secure footing. With version
Ergoplan 1, the undercarriage must first be folded in before the work platform may be moved.
10.2.1 Height Adjustment

When adjusting the height downwards, make sure that there are no objects on the shelf under the
table that are higher than the lowest position of the table top.
Pay attention to the existing danger of crushing hands and fingers, especially when moving the
platform downwards. Never reach under the table top during height adjustment!
The hydraulic height adjustment of the work bench top is based on 2 parallel column guides, with the hydraulic
power unit located in the left column.

19
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
Figure 8: Food pedal for height
•By actuating the foot pedal (A) downwards, the internal hydraulics re-
act to the tie bars in the columns and move the table top gradually
upwards. To reach the complete lifting height, approx. 40 actuations
are required.
•When the foot pedal (A) is released, the movement stops and the
working platform remains in this position. In order to adjust the Er-
goplan infinitely and exactly to the desired position, the foot pedal (A)
can be released at any point.
•By actuating the foot pedal (B), the working platform is lowered
downwards for the duration of the operation.
The hydraulic force is transmitted to the hydraulic cylinder via the foot pump. Foot pump and hydraulic cylin-
der are a fixed unit.
11 Handling the Work Bench Top
The ergonomic work and assembly benches of the Ergoplan EP1 and EP2 series are equipped with a solid work
bench top made of red beech wood. The surface is waxed and polished. In order to keep the work bench in
perfect condition, certain instructions must be followed (see also section 11.1).
Fire hazard! Do not carry out any work with naked flames (e.g. welding) on the wooden plate!
11.1 Chiselling and Drilling Work on the Work Bench

To protect the surface from scratches and damage, generally use a sufficiently high base (e.g.
wooden board) for chiselling work or when drilling on the work bench top.
•If damage, scratches or drill holes nevertheless occur on the work bench top, you can putty them out and then
sand them cleanly flat.
•In addition, the work bench top should be treated with linseed oil depending on use and wear, but at least
once a year. An additional positive aspect of care with linseed oil is that glue residues and stains can be re-
moved very quickly and easily afterwards.
11.2 Workpiece Clamping
Caution! Danger of crushing hands and fingers between the jaws and/or supplementary clamp-
ing devices (such as clamping dogs and stops) and the workpiece.
Danger of cutting and abrasion due to sharp workpiece edges and pointed corners. Handle sharp-
edged and pointed workpieces with care and wear protective gloves if necessary.
There are various ways to clamp a workpiece on the work bench top.
You will find more about this in the following sections.
A
B

20
BA_BM_ERGOPLAN-1-2-3_EN_46-21.docx
11.2.1 Clamping with Front and Rear Yaw
The front and rear jaw of the work bench each are equipped with a high quality and solid threaded spindle. The
clamping jaws can be easily clamped or opened with the vice handles. Depending on the dimensions and prop-
erties, the workpiece can be clamped directly via the clamping jaws or with the aid of clamping hooks via the
hole grid of the work bench top.
The front jaw is attached to the left longitudinal side
of the Ergoplan. It is used to clamp workpieces hori-
zontally (e.g. for longitudinal edging with the planer
or for grinding long edges).
The rear jaw is located on the right-hand transverse
side of the work bench. It is used to clamp work-
pieces vertically (e.g. when trimming or sawing to
width with a slitting or jigsaw).
Figure 9: Front jaw
Figure 10: Rear jaw
•To avoid unnecessary stress on the spindle and the
mechanics of the jaw, the workpiece should al-
ways be clamped in the center of the front jaw.
This ensures a uniform clamping force.
•If this is not possible with very small workpieces,
clamp a wider waste piece to keep the clamping
jaw as parallel as possible.
•Sawing work should always be carried out on
the rear jaw.
•When shooting end grain edges also rear jaw
should be used, with the workpiece clamped as
deeply as possible. This prevents the workpiece
from bouncing during machining.
11.2.1.1 Protecting the Front and Rear Jaw
Only clamp workpieces made of wood or plastic in the front and rear jaws. Do not clamp workpieces made
of metal in the jaws. Use a vice with aluminium jaws for this purpose.
Chiselling work should generally be carried out on the table top center and with a suitable base, but never
on via the jaws. The mechanics can be damaged by the blows with the hammer.
11.2.2 Clamping with Bench Dogs (Option)
Bench dogs are an optimal addition to the planer bench,
because they can be used to perform many elementary
tasks in carpentry or woodworking. They are adjustable
in height and can be used both for clamping and as a stop
system. When using Bench dogs, only one clamp is re-
quired in most cases, even for larger workpieces.
Unlike conventional work benches, which are equipped
with only one row of bench dog holes, the Ergoplan EP1
and EP2 models have several rows of holes at the same
time. This means that even wider workpieces can be flex-
ibly clamped over the rows arranged on the work bench.
This is very helpful when gluing, for example.
Figure 11: Bench dogs inserted on work bench