RADEMACHER RolloTube M-line User manual

VBD 736-02 (01.23)
Applicable for the following series: RolloTube M-line Small (MLIS) /Medium (MLIM)
Item numbers: 2640 06 10 / 2640 10 10 / 2660 10 10 / 2660 20 10 / 2660 30 10 / 2660 40 10 / 2660 50 10
Please note:
Site of installation:
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Serial number:
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RolloTube M-line Tubular Motors
Translation of the Original Operating and Assembly Manual
EN

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Contents
1. This manual... ..............................................3
2. Hazard symbols...........................................3
2.1 Levels of danger and signal words........3
2.2 Symbols and depictions used .................3
3. Safety instructions ......................................4
3.1 Intended use / operational
conditions....................................................... 5
3.2 Improper use................................................. 5
3.3 Required expert knowledge of the
installer............................................................ 5
3.4 Glossary - Definition ...................................6
4. Scope of delivery for RolloTube M-line
Small/Medium .............................................7
5. General view of the RolloTube M-line for
Small/Medium .............................................8
6. Functional description................................9
6.1 Blockage detection function................... 9
6.2 Obstacle detection function..................10
6.3 Function of the shutter length
compensation.............................................10
6.4 Functions if the catch has been
mounted without the freewheel
mechanism...................................................10
7. Important installation instructions .........11
7.1 Installation of the tubular motor..........11
7.2 Mounting the bearings............................12
7.3 Determining the length of the
winding shaft (5) ........................................12
7.4 Mounting / dismantling the
adapter (10)..................................................13
7.5 Dismantling the catch (8)........................13
7.6 Mounting the catch (8) with the
freewheel mechanism..............................14
7.7 Mounting the catch (8) without the
freewheel mechanism..............................14
7.8 Sliding the tubular motor (9) into the
winding shaft ..............................................15
7.9 Preparation for use of the precision
tubes ..............................................................15
7.10 Mounting the roller capsule (4)............17
7.11 Mounting the motor into the
bearings ........................................................17
7.11.1 Mounting into the drive
bearing as a click
bearing (13)..................................17
7.11.2 Mounting in other drive
bearing versions.........................17
7.11.3 Mounting into the counter
bearing (1) ....................................18
7.12 Mounting the roller shutter (17)...........18
7.12.1 Mounting the roller shutter
with rigid shaft connectors ....18
7.12.2 Mounting the roller shutter
with ties .........................................19
8. Safety instructions for the electrical
connection.................................................20
8.1 Connecting the motor cable (15).........20
8.2 Electrical connection of the
tubular motor..............................................21
8.2.1 Control of a drive from a single
point with a 1-pole switch /
button ............................................21
8.2.2 Parallel connection of several
motors............................................21
8.3 Connection of the universal setting
cable for manual end point setting.....22
8.4 Connection of a cord-switch setting
unit for manual end point setting .......22
9. Self-learning mode with smooth stop.....23
10. Manual adjustment of end points ...........23
10.1 Test run / modifying the end points ...25
11. Reloading the factory settings.................25
12. What to do if... ? .........................................26
13. Technical specifications ............................27
14. Configuration of KNX/EIB Venetian blind
actuators for RADEMACHER tubular
motors........................................................27
15. Simplified EU declaration of
conformity .................................................28
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2. Hazard symbols
The following hazard symbols are used in this
manual: Danger of fatal electric shock
Danger area / dangerous situation
2.1 Levels of danger and signal words
DANGER!
This hazard will lead to serious injury or death if not
avoided.
WARNING!WARNING!
This hazard may result in serious injury or death if
not avoided.
CAUTION!
This hazard may result in minor or moderate injury
if not avoided.
ATTENTION!
This hazard may lead to property damage.
2.2 Symbols and depictions used
Depiction / Description
1. Steps to be taken
2.
 Itemisation
(1) List
iFurther useful
information
Please read the
respective manual
Unauthorised handling
or configuration
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1. This manual...
 ...serves to describe the installation, electrical
connection and operation of RADEMACHER tu-
bular motors of the RolloTube M-line Small and
Medium series.
 Before you begin, please read this manual
through completely and follow all the safety
instructions and assembly instructions.
 This manual forms a component of the product.
Please store the manual in an easily accessible
place.
 When passing the tubular motor on to any
future owners, this manual must be passed on
as well.
 Damage resulting from non-compliance with
these instructions and safety instructions will
void the warranty. We assume no liability for any
consequential damage.
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3. Safety instructions
Risk of fatal electric shock when
touching electrical components.
 The electrical connection for the tubular motor
and all work on the electrical systems may only be
undertaken by an authorised qualified electrician
and in accordance with the connection diagrams
in these instructions, see page 20 / 21.
 Carry out all installation and connection work only
in an isolated, de-energised state.
Risk of fatal electric shock when
installed incorrectly in damp rooms.
 Especially observe DIN VDE 0100, parts 701 and
702 when installing in damp rooms. These regu-
lations contain mandatory protective measures.
The use of defective equipment can lead to per-
sonal injury and damage to property (electric
shocks, short circuiting).
 Never use defective or damaged devices.
 Check the drive and mains cable beforehand for
damage.
 Should you discover damage to the equipment,
please consult our customer service department.
According to DIN EN 13659, it is necessary to deter-
mine that the movement conditions for the shutters
are maintained in accordance with EN 12045.
 The displacement must be of at least 40 mm on
the lower edge in the rolled-out position with a
force of 150 N in the upwards direction.
 In doing so, it must be ensured that the extend-
ing speed of the shutters for the final 0.4 m is less
than 0.15 m/s.
There is also a risk of fatal injury from crush-
ing resulting from uncontrolled starting of the
drive.
 Never attempt to manually stop the motor/shutter
in the event of uncontrolled movement.
 In such cases, switch off all power to the drive and
take appropriate safety precautions to prevent
unintentional switching on.
 Arrange to have the system checked by a skilled
electrician.
Exceeding the maximum permissible running
time (KB = transient operation) may overload the
tubular motor.
 The maximum permissible running time for a run
may not be exceeded when the equipment is in
operation. For this reason, the tubular motor has
a running time limit (KB = transient operation) of
four minutes.
 If the running time limit is triggered, then the
tubular motor must be left for at least 20 minutes
to cool down.
Incorrect use leads to an increased risk of injury.
 Train all personnel to safely use the tubular motor.
 Do not allow children to play with the fixed
controllers and keep remote controls away from
children.
 Cleaning and user maintenance may not be car-
ried out by children without supervision.
For roller shutters:
 Watch the roller shutter whilst carrying out the
settings and keep other people away from the area
to avoid injury in the event of sudden slippage of
the shutter.
 Watch the moving roller shutter during operation
and keep other people away from the area until
the movement has been completed.
 Carry out all cleaning work on the roller shutter
whilst the device is disconnected from the mains
power.
A lack of maintenance can lead to personal injury
through damage to your tubular motor and roller
shutter system:
 Please check all of your roller shutter system
components regularly for damage.
 Check regularly that the roller shutter system is
functioning correctly.
 The shutter must not be damaged.
 Damaged components should be exchanged by
a specialist roller shutter firm.
Contact with the drive housing can cause burns.
 The tubular motor gets hot during operation. Al-
low the motor to cool down prior to undertaking
any further work on the motor.
 Never touch the hot drive housing.

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3.1 Intended use / operational conditions
Only use the tubular motors for opening and closing
standard flat roller shutters.
The use of the wrong tubular motors or compo-
nents can lead to property damage.
 The motor cable must therefore be fitted with a
suitable empty tube up to the respective junction
box under observation of local electrical regula-
tions, if installed outside.
 Only use the manufacturer's original parts and
accessories.
 Only use tubular motors which correspond to
the local conditions in terms of their power.
Incorrectly dimensioned tubular motors can lead
to damage:
> An insufficiently dimensioned tubular motor
can be damaged due to overloading.
> An excessively dimensioned tubular motor
can, for example, cause damage to the roller
shutter or roller shutter box in self-learning
mode.
 Consult a specialist retailer when selecting a
tubular motor and observe the corresponding
tractive force specifications on our website:
www.rademacher.de
Operating conditions
 A 230 V / 50 Hz power supply, together with a site-
provided isolating device (fuse) must be perma-
nently available for the electrical connection at the
installation location.
 The roller shutter must run up and down smoothly.
It should not jam.
Operating conditions for the self-learning
operation
 The roller shutter must be fitted with stoppers or
an end-rail, see page 18.
 Otherwise, the end points must be set manually
in the conventional way, see page 23 et seq.
3.2 Improper use
Using the RolloTube M-line for purposes other than
previously mentioned is impermissible.
Never use the tubular motor in systems with in-
creased safety-relevant requirements or where
there is an increased risk of accidents.
 Applications of this kind require additional safety
equipment. Observe the respective statutory
regulations for the installation of such systems.
Never use the tubular motor in continuous opera-
tion. Doing so will cause serious damage.
Never use the tubular motor for shutters with
openings of ≥ 50 mm in diameter.
3.3 Required expert knowledge of the installer
The installation, electrical connection and main-
tenance must be carried out by a qualified person
with appropriate training or by a specialist roller
shutter firm in accordance with the instructions in
this manual.
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3.4 Glossary - Definition
Shutter
Roller shutter / Venetian blind or similar.
Blockage detection / Obstacle detection
Tubular motor safety features.
If the roller shutter is blocked or an obstacle is en-
countered, the tubular motor stops and automati-
cally travels briefly in the opposite direction.
Shutter length compensation
Automatic adjustment of travel route during opera-
tion.
DIN EN 13659
"Shutters and external Venetian blinds - Performance
requirements including safety."
This standard determines the performance require-
ments that externally attached shutters and blinds
must fulfil. It also contains significant hazards with
regard to the design, transportation, installation,
operation and maintenance of these shutters and
blinds.
DIN VDE 0100, Part 701 and 702
“Erection of low voltage installations -
Part 7-701 and 7-702“
This standard defines the requirements for special
installations or locations, rooms with a bath or
shower / basin etc.
Torque monitoring
The torque monitoring protects the roller shutter
and the complete system from being destroyed and
people from being injured. It is also used to find the
end points, amongst other things.
End points
An end point is defined and set for each direction
of travel of the roller shutter. Once this point has
been reached, the tubular motor switches off and
the roller shutter stops.
Transient operation (KB)
Tubular motors are not designed for continuous
operation. Transient operation defines the maxi-
mum permissible running time.
Magnetic ring
The magnetic ring (18) is located in the area of the
drive head (12). It is driven by the winding shaft (5)
and the adapter (10) and is used to find the end
points, and monitor/control the shaft rotations in
normal mode.
Configuration of KNX/EIB Venetian blind
actuators
 KNX/EIB Venetian blind actuators are used to
control electrically operatedVenetian blinds, roller
shutters etc.
 Some parameters must be set prior to commis-
sioning in order to ensure trouble-free operation.
Roller shutter box
The tubular motor is installed in an existing or ret-
rofitted roller shutter box above the window.
Universal setting cable
RADEMACHER accessory for the specialist roller
shutter firm to set the end points.
Rigid shaft connector
Assembly aid to fasten the roller shutter to the
winding shaft. A distinction is made between rigid
shaft connectors or anti-raise mechanisms and
flexible ties (made from metal).
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a) c)
d) e)
b)
1
4. Scope of delivery for RolloTube M-line Small/Medium
Included in delivery
RolloTube M-line Small Medium
(a) Tubular motor, including connecting cable (2.5 m) 1 x 1 x
(b) Adapter
(c) Catch 1 x 1 x
(d) Click universal drive bearing 1 x -
(e) Click-ready box support - 1 x
Please note:
Customer-specific scope of delivery
After unpacking please check the following:
Check that the package contents match the scope of delivery listed on the package.
Check the details on the type plate
 Check the details for the motor type.
 Check that the voltage / frequency corresponds to the local mains conditions.
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(16)
(17)
(1) (2) (4) (5) (6) (9) (10) (12)
(13)
(3) (11)
(14)
(15)
(8)
2
(7)
5. General view of the RolloTube M-line for Small/Medium
Key to the overall view
(1) Counter bearing *
(2) Ball bearing *
(3) Axle pin on the roller capsule
(4) Roller capsule *
(5) Winding shaft *
(6) Rigid shaft connectors or ties*
(7) Retaining clip
(8) Catch *
(9) Tubular motor
(10) Adapter *
(11) Set button
(12) Drive head
(13) Click drive bearing *
(14) Retaining spring *
(15) Motor cable
(16) Controller (e.g. Troll Comfort) *
(17) Roller shutter
* The necessary accessories and all tubular motor controllers for this type of tubular motor incl. the
technical information and manuals can be found on our website.
www.rademacher.de
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6. Functional description
Only use RADEMACHER RolloTube M-line tubular
motors for opening and closing roller shutters.
The RolloTube M-line tubular motors are self-learning
motors with a smooth stop at both end positions.The
end positions for the smooth stop are automatically
learned during the first run cycles.This eliminates the
need to set the end points or a teach-in run.
However of course, the end points can also be set
manually see page 23.
The compact design and self-learning smooth stop
ensure a quick and easy installation.
The RolloTube M-line impresses in daily operation
with blockage detection in both directions of travel,
ensuring maximum safety and gentle operation.
iThe roller shutter must be equipped
with stoppers or an end rail in order to
use the RolloTube M-line in self-learning
mode, see page 18.
Overview of functions:
 Self-learning mode with a smooth stop at both
end positions, see page 23.
 Torque monitoring
 Blockage detection in both directions of travel,
including reversing function
 Obstacle detection include reversing function
 Shutter length compensation
 Quick and easy installation thanks to the short
design
 Either one or both end points can be set manu-
ally as required. Also in combination with the
self-learning mode.
6.1 Blockage detection function
The tubular motor stops and automatically shifts
briefly in the opposite direction (reversing), in the
event that the roller shutter is blocked by an obstacle
in one of the two directions of travel (e.g. if a roller
shutter is iced-up/jammed).
Moving a blocked (e.g. iced-up/jammed) roller
shutter may overload and damage the tubular
motor and roller shutter system.
 Do not move the iced-up/jammed roller shutter
and rectify the fault or remove the obstacle.
Requirements for correct blockage detection:
 The roller shutter must always run vertically, eas-
ily and freely in the guide rails of the window.
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6.2 Obstacle detection function
The tubular motor stops and automatically travels
briefly in the opposite direction (reversing), in the
event that the roller shutter hits an obstacle while
closing.
Requirements for correct obstacle detection:
 The catch must be mounted with the freewheel
mechanism (see fig. 8, page 14), original fac-
tory settings.
 The roller shutter must be mounted to the wind-
ing shaft with the ties or with the fixed shaft
connector.
 The roller shutter must always run vertically, eas-
ily and freely in the guide rails of the window.
6.3 Function of the shutter length compensation
The shutter length compensation is active subse-
quent to the automatic learning process for the
upper end point. Afterwards, the tubular motor
no longer runs to the upper end stop in order to
protect the roller shutter.
For example, the ageing of roller shutters can
cause the automatically learned runs to be
changed over a period of time. In order to compen-
sate for this, the tubular motor periodically runs
automatically to the upper end stop (the cycle for
this is set at the factory).
 The shutter length compensation operates
automatically during normal operation, so that
generally you will not notice it.
 If one of the end points is manually se or if the
freewheel mechanism is deactivated, then the
shutter length compensation is inactive.
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Information about multi-part systems
iWhen using a tubular motor with ob-
stacle detection in multi-part systems
(several screens powered by a wind-
ing shaft), the obstacle detection may
respond late or not at all.
The following conditions must be observed and
followed if the catch has been mounted without
the freewheel mechanism, see page 14.
Conditions for the correct function of the mo-
tor if the catch has been mounted without the
freewheel mechanism:
 The obstacle detection is not active.
 Self-learning operation only possible
with rigid shaft connectors:
> The roller shutter must be mounted to the
winding shaft with rigid shaft connectors.
> The roller shutter must be fitted with stoppers
or an end-rail, see page 18.
 End point setting when using ties:
> The lowest end point must be set manually.
6.4 Functions if the catch has been mounted without the freewheel mechanism
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7. Important installation instructions
Preparation for installation
 Check that the voltage / frequency on the type
plate corresponds to local mains conditions prior
to installation.
 You must remove or deactivate all cables and
equipment not required for operation of the
equipment prior to installation of the tubular
motor.
 Moving drive parts to be operated at a height
under 2.5 m from the floor must be protected.
 If the tubular motor is to be controlled with a
switch with a default OFF pre-setting, then the
switch is to be positioned in the line of sight of the
tubular motor and at a height of at least 1.5 m.
 The cover of the roller shutter box must be freely
accessible and removable without damaging it.
 Never dismantle the stoppers from the final
roller shutter slat.
Otherwise the roller shutter may slip through
into the roller shutter box and be damaged.
Risk of fatal injury from crushing in the event of
operation without set end points.
 The end points must be set in order to ensure safe
operation. In order to do so, please refer to the cor-
responding chapter in this manual on page 23.
The following installation instructions apply to
standard installation situations in combination with
RADEMACHER tubular motors and accessories.
The drive head (12) of the motor can be installed
on either the right or left side of the roller shutter
box.These instructions depict the installation on the
right-hand side.
7.1 Installation of the tubular motor
Required minimum width for the roller shutter
box:
Installing the tubular motor at an angle can cause
the tubular motor or roller shutter to be damaged.
For example, a roller shutter wound at an angle
can block the drive and cause damage.
 Always ensure that the tubular motors and bear-
ings are mounted horizontally.
 Please ensure that the winding shaft (5) and the
roller shutter (17) can move down easily and freely
after installation is complete.
 The roller shutter (17) may not run over the bear-
ing, the roller capsule (4) or the drive head (12)
during operation.
 Ensure that the winding shaft (5) and the rigid
shaft connectors (6) do not touch the drive (9).
They may not rub against the tubular motor (9)
during operation.
Tubular motor type: Small Medium
Minimum width approx.: 56 cm 67 cm
Incorrect installation can lead to injuries
(impact injuries and contusions).
 The motor can eject from the drive bearing in the
event of incorrect installation/fastening. Fasten the
tubular motor with the securing devices provided.
Incorrectly dimensioned drives and counter
bearings can cause the roller shutter system to
be damaged.
 Only use original bearings supplied by the manu-
facturer. Third-party drives and counter bearings
must be selected in accordance with the torque
specifications of the respective tubular motors.

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BC
A
L
L = A - (B + C)
4
C
B
3
= (D/2)
7.2 Mounting the bearings
ATTENTION!
A roller shutter wound at an angle can block the
drive and cause damage.
 Always ensure that the bearings are mounted as
horizontal as possible.
7.3 Determining the length of the winding shaft (5)
1. Measure the wall gap of the drive (13) and counter
bearing (1) as shown.
2. Measure the roller shutter box and calculate the
required shaft length [ L ].
3. Length of the winding shaft: L = A - (B + C)
Recommendation
Shorten Lby approx. 5 mm more than calculated
by the equation to ensure a sufficiently large space
of 2 to 3 mm in the overall length when the roller
capsule (4) is inserted.
4. Shorten the winding shaft (5) to the required size.
Cut the shaft to size with a hacksaw at a right-angle.
Remove the burrs from the shaft internally and ex-
ternally with a file.
1. First determine the position of the drive (13) and
counter bearing (1) in the roller shutter box.
2. Wind the roller shutter casing fully onto the winding
shaft and measure the diameter [ D ] (see figure [ 3 ])
in order to determine the position of the centre of
the bearing to the guide rail.
iWhen installed, the wound roller shutter
must run vertically in the guide rail on the
window.
3. Fasten the bearing in accordance with the bearing
type and on-site conditions.
4. Mount the drive bearing (13) so that the set button
(11) on the drive head will be easily accessible at
a later stage and the motor cable (15) can be laid
without kinking.
B= Counter bearing / roller capsule
C= Drive bearing / motor

13
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(10)
(18)
5
6
(8)
(19)
(7)
7
7.4 Mounting / dismantling the adapter (10)
Mounting the adapter (10)
1. Slide the adapter (10) over the magnetic ring (18)
on the drive head until it engages. In doing so, check
the correct positioning of the groove in the adapter
(10) (original factory settings).
Dismantling the adapter (10)
1. Press the two retaining springs on the magnetic ring
(18) downwards and pull the adapter (10) off the
magnetic ring (18).
Press the retai-
ning springs
downwards.
7.5 Dismantling the catch (8)
The catch (8) can be mounted with or without
the freewheel mechanism.
 The factory pre-setting for the catch is
“with the freewheel mechanism”.
 The catch (8) must first be dismantled before
changing the mounting mode.
1. Press the side parts of the retaining clip (7) togeth-
er and pull the catch (8) off the drive adapter (19).

14
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(19)
(8)
(7)
(8)
(19)
9
8
7.6 Mounting the catch (8) with the freewheel mechanism
1. Slide the catch (8) onto the drive adapter (19)
so that it can free-wheel and so that it engages
behind the retaining clip (7).
Free-wheeling is given if the catch (8) can be easily
turned back and forth.
7.7 Mounting the catch (8) without the freewheel mechanism
iIf the tubular motor is to be operated with the self-learning end point setting and obstacle detection, then
the catch (8) must be mounted with the freewheel mechanism (original factory settings).
iIf the catch (8) is mounted without the freewheel mechanism, then the tubular motor will work without
obstacle detection. Rigid shaft connectors are then required for the self-learning detection of the lower
end point.
It may be necessary to mount the catch (8) without the freewheel mechanism for very lightweight roller
shutters or for roller shutters which do not drop easily, in order to avoid premature switch-off.
1. Slide the catch (8) onto the drive adapter (19) so
that it cannot free-wheel and so that it engages
behind the retaining clip (7).

15
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12
(10)
(8)
(9)
(5)
10
11
1. Measure the distance between the adapter (10) and
the rear third of the catch (8) and mark this distance
on the precision tube.
iPlease only use precision tubes
made from aluminium.
 The following steps can be left out
when using octagonal steel shafts.
ALUMINIUM
7.9 Preparation for use of the precision tubes
7.8 Sliding the tubular motor (9) into the winding shaft
ATTENTION!
Inserting the tubular motor
(9) forcibly into the winding
shaft (5) will cause serious
damage.
 Never knock the tubular
motor (9) with force into
the winding shaft (5).
1. First slide the catch (8) into the winding shaft (5).
iThe motor (9) must have sufficient free
space for winding shafts with internal felt.
2. Subsequently, press the winding shaft (5) fully
onto the adapter (10).
ATTENTION!
 In doing so, ensure that the adapter (10) does
not slip off the magnetic ring (18) on the drive
head (12) during the assembly process. Other-
wise malfunctions may occur, see page 26.
 The motor must always be pushed fully into
the winding shaft. The length compensation or
correction is set with the position of the roller
capsule, see page 18.

16
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14
13
15
16
17
 
 
RolloTube M-line Small
RolloTube M-line Medium
2. Saw a groove in the end of the precision tube 
in order that the cam of the adapter (10) can
be completely pressed into the tube.
7.9 Preparation for use of the precision tubes
 There may not be any play between the groove
and the cam .
 The dimensions for the groove are depend-
ent on the tubular motor type used, see figures.
3. Slide the tubular motor into the precision tube.
4. Mark the four fastening holes and subsequently drill
them through the precision tube into the catch (8).
 Never drill deeper than 10 mm into catch (8).
ATTENTION!
Drilling in the area of the drive causes serious
damage.
 Never drill in the area of the drive (9).
5. Screw or rivet the precision tube to the catch (8).
Use four self-tapping sheet metal screws or four pop
rivets for this.

17
EN
19
(11) (12) (13) (14)
(2)
(3)
(4) (5)
18
7.10 Mounting the roller capsule (4)
1. Slide the roller capsule (4) into the winding shaft (5)
and subsequently place the ball bearing (2) onto the
axle pin (3) of the roller capsule.
7.11 Mounting the motor into the bearings
iThe tubular motors can be fitted into the
click bearing (13) in 4 positions.
 The motors can be released from the
click bearing (13) at any time by means
of expanding the retaining spring (14).
7.11.1 Mounting into the drive bearing as a click bearing (13)
1. Press the drive head (12) lightly into the click bear-
ing (13) until it engages. The set button (11) must
be easily accessible.
Hook the drive head (12) into the corresponding drive bearing and secure, for example, with a cotter pin.
7.11.2 Mounting in other drive bearing versions
WARNING!WARNING!
Risk of short-circuit resulting from water in the
event of improper cabling.
 Never lay the motor cable (15) vertically upwards
otherwise water may collect on the cable and run
into the motor, leading to damage.
 Lay the cable in a loop. The loop will cause any
water on the cable to collect at the lowest point,
from where it can drain off.

18
EN
(5)(4)
(1)
(2)
20
7.12.1 Mounting the roller shutter with rigid shaft connectors
7.11.3 Mounting into the counter bearing (1)
1. Insert the other end of the winding shaft (5)
with the ball bearing (2) into the counter bearing (1).
2. In the event that you are using a different drive
bearing than the RADEMACHER click bearing (13),
you may need to secure the drive with a secondary
cotter pin.
3. Correct any slight inaccuracies in size by means of
sliding the roller capsule (4) in or out.
iThe roller capsule (4) must be inserted at
least 2/3 of its length into the winding
shaft (5).
Make sure that there is sufficient space in
the axle length to ensure ease of move-
ment.
4. Finally, secure the roller capsule (4) with a screw.
7.11 Mounting the motor into the bearings
7.12 Mounting the roller shutter (17)
ATTENTION!
Drilling and inserting
screws in the area of the
drive will cause the drive
to be damaged.
 Never drill or insert screws in the area of the drive
(9) in order to secure the roller shutter (17).
The roller shutter can be mounted with both rigid
shaft connectors and ties.
ATTENTION!
The roller shutter may run into the roller shutter
box in self-learning mode and be damaged with-
out stoppers or an end rail.
 Always fit two stoppers or an
end-rail to the roller shutter (17).
Determine the number of rigid shaft connectors required
iMount at least two rigid shaft connectors per roller shutter on both ends of the corresponding octagonal
shaft. The number of rigid shaft connectors may vary from the following recommendation, depending on
the operating conditions.
Roller shutters width / minimum number:
Recommendation: Mount an additional rigid shaft connector every 800 mm.
800 mm 800 mm 800 mm
(1410 mm - 2350 mm)
(4 x )
(3 x )
(2350 mm - 3300 mm)
(3 x )
0 mm - 1400 mm (2 x )

19
EN
(20)
24
21
22
(6)
(5)
(17)
(17)
SW40
23
1. Mount the shaft connectors (6) at the winding
shaft (5).
In order to do so, follow the information provided
in the operating manual for shaft connectors.
2. Slide the retainer profile for each shaft connector (6)
onto the uppermost slat of the roller shutter (17).
3. Subsequently slide each retainer profile over a
shaft connector (6).
Mounting roller shutter stoppers or an end rail
7.12.2 Mounting the roller shutter with ties
1. Slide the ties onto the uppermost
slat of the roller shutter.
Place a tie every 40 cm into the rectangular holes
of the winding shaft.
For SW40 winding shafts (with external groove),
use suspension clamps in order to mount the ties.
1. Finally, mount two roller shutter stoppers (20) or
an end rail onto the lowermost slat or rail of the
roller shutter (17).
Otherwise, the upper end point must be learned
manually.
7.12 Mounting the roller shutter (17)

20
EN
(11)
L1
L2
N
PE
(15)
25
(*)
DANGER!
Risk of fatal electric shock when touching
electrical components.
 Carry out all installation and connection work only
in an isolated, de-energised state.
 Disconnect all phases of the mains power lead and
secure it to prevent any reconnection.
 Check that the system is de-energised.
WARNING!WARNING!
Risk of short-circuit resulting from water in the
event of improper cabling.
 Never lay the motor cable (15) vertically upwards
otherwise water may collect on the cable and run
into the motor, leading to damage.
 Lay the cable in a loop. The loop will cause any
water on the cable to collect at the lowest point,
from where it can drain off.
8. Safety instructions for the electrical connection
WARNING!WARNING!
Risk of short-circuit resulting from damaged
cable.
 Lay all cables in the roller shutter box so that they
cannot be damaged by moving machinery.
 The mains connection for the drive may only be
connected with the same conduction type. Con-
sult customer services if necessary.
Fixed-installation devices...
...must be equipped on the installation side with a
circuit-breaker for each phase in accordance with
DIN VDE 0700. Switches with a contact opening
width of min. 3 mm can be used as circuit-breakers
(e.g. power switch, power circuit breaker or residual-
current-operated circuit-breaker).
8.1 Connecting the motor cable (15)
1. Connect the motor cable (15) according to the fol-
lowing wiring configuration.
Colour scale for the motor leads (15)
L1 = (black) *
L2 = (brown) *
N= neutral terminal (blue)
PE = earth (green / yellow)
(11) = Set button on tubular motor
i* The actual direction of travel of the
tubular motor and the roller shutter
depends on the direction of installa-
tion and the wiring of the tubular motor.
* The grey wire has no function and should be connected
to the neutral terminal.