RADWAG PUE HX7 User manual

PUE HX7
WEIGHING INDICATOR
USER MANUAL
ITKU-107-02-02-19-EN

2
FEBRUARY 2019

3
CONTENTS
1. INTENDED USE............................................................................................................................................. 7
2. PRECAUTIONS ............................................................................................................................................. 7
2.1. Operation ................................................................................................................................................ 7
2.2. Battery Power Supply.............................................................................................................................. 8
3. MAINTENANCE ACTIVITIES ........................................................................................................................ 8
3.1. Cleaning Stainless Steel Components..................................................................................................... 8
3.2. Cleaning ABS Components..................................................................................................................... 9
4. WARRANTY CONDITIONS ........................................................................................................................... 9
5. MECHANICAL DESIGN............................................................................................................................... 10
5.1. Dimensions ........................................................................................................................................... 10
5.2. Connectors Arrangement ...................................................................................................................... 11
5.3. Pins Assignment.................................................................................................................................... 12
5.4. Inputs / Outputs..................................................................................................................................... 13
5.4.1. Technical Specifications ............................................................................................................. 13
5.4.2. I/O Schematic Diagrams............................................................................................................. 14
6. UNPACKING AND INSTALLATION ............................................................................................................ 14
7. START-UP AND OPERATION..................................................................................................................... 14
7.1. Levelling................................................................................................................................................ 14
7.2. Switching the Indicator on ..................................................................................................................... 14
7.3. Battery Status........................................................................................................................................ 14
8. OPERATION PANEL ................................................................................................................................... 15
9. HOME SCREEN........................................................................................................................................... 16
9.1. Top Bar ................................................................................................................................................. 17
9.2. Weighing Result Window....................................................................................................................... 17
9.3. Workspace ............................................................................................................................................ 18
9.4. Pictograms ............................................................................................................................................ 18
10. OPERATING THE MENU .......................................................................................................................... 18
10.1. Entering the Menu............................................................................................................................... 18
10.2. Menu Keys .......................................................................................................................................... 19
10.3. Entering Numeric and Text Characters and Signs............................................................................... 20
10.3.1. Numerical Box .......................................................................................................................... 20
10.3.2. Text Box ................................................................................................................................... 21
10.3.3. Diacritical Signs Table .............................................................................................................. 23
10.3.4. Special Signs Table.................................................................................................................. 23
10.4. Return to Weighing ............................................................................................................................. 24
11. PROGRAM ................................................................................................................................................ 24
12. LOG IN OPERATION................................................................................................................................. 24
12.1. Log in Procedure................................................................................................................................. 24
12.2. Log out Procedure............................................................................................................................... 25
12.3. Permission Levels ............................................................................................................................... 25
13. WEIGHING................................................................................................................................................. 25
13.1. Good Weighing Practice...................................................................................................................... 25
13.2. Zeroing................................................................................................................................................ 26
13.3. Taring.................................................................................................................................................. 27
13.4. Dual Range Devices............................................................................................................................ 27
13.5. Weighing Unit Change ........................................................................................................................ 28
13.6. Setting MIN, MAX Thresholds ............................................................................................................. 28
13.6.1. Setting MIN, MAX Threshold Using a Programmable Button.................................................... 29
13.6.2. Setting MIN, MAX Thresholds by Product Selection ................................................................. 29
13.6.3. Setting MIN, MAX Threshold Using a Digital Input.................................................................... 29
13.7. Weighing Platform Number Change.................................................................................................... 30
14. COMMUNICATION .................................................................................................................................... 30
14.1. RS232................................................................................................................................................. 30
14.2. Ethernet .............................................................................................................................................. 30
14.3. USB A Port.......................................................................................................................................... 31
15. PERIPHERAL DEVICES............................................................................................................................ 31
15.1. Computer ............................................................................................................................................ 31
15.1.1. Port........................................................................................................................................... 32
15.1.2. Address .................................................................................................................................... 32
15.1.3. Weighing Printout Template ..................................................................................................... 32
15.1.4. Continuous Transmission .........................................................................................................33

4
15.1.5. Printout Interval ........................................................................................................................ 33
15.1.6. E2R .......................................................................................................................................... 33
15.2. Printer ................................................................................................................................................. 34
15.2.1. Port........................................................................................................................................... 34
15.2.2. Code Page ............................................................................................................................... 35
15.2.3. Prefix, Suffix ............................................................................................................................. 36
15.2.4. Record of Measurement Data Onto a USB Flash Drive............................................................ 36
15.3. Barcode Scanner ................................................................................................................................ 37
15.3.1. Port........................................................................................................................................... 37
15.3.2. Offset........................................................................................................................................ 37
15.3.3. Length of Code......................................................................................................................... 37
15.3.4. Prefix, Suffix ............................................................................................................................. 38
15.3.5. Field Selection.......................................................................................................................... 38
15.3.6. Filtering .................................................................................................................................... 38
15.3.7. Test .......................................................................................................................................... 39
15.4. Additional Display................................................................................................................................ 39
15.4.1. Port........................................................................................................................................... 39
15.4.2. Bottom Text Area Template...................................................................................................... 40
16. DIODE BAR GRAPH ................................................................................................................................. 40
16.1. Activation ............................................................................................................................................ 40
16.2. Diode Bar Graph Type ........................................................................................................................ 40
16.2.1. „Linear”..................................................................................................................................... 41
16.2.2. „Weighing thresholds signalling”............................................................................................... 41
16.2.3. „Checkweighing”....................................................................................................................... 41
17. PRINTOUTS .............................................................................................................................................. 43
17.1. Print Mode: Header – GLP Printout - Footer........................................................................................ 43
17.2. Non-Standard Printouts....................................................................................................................... 45
17.3. Adjustment Report .............................................................................................................................. 45
17.4. Dosing Report ..................................................................................................................................... 46
17.5. Formulation Report ............................................................................................................................. 47
18. INPUTS / OUTPUTS .................................................................................................................................. 47
18.1. Input Setup.......................................................................................................................................... 48
18.2. Output Setup....................................................................................................................................... 48
19. DISPLAY.................................................................................................................................................... 49
19.1. Workspace .......................................................................................................................................... 49
19.1.1. Label ........................................................................................................................................ 49
19.1.2. Text Box ................................................................................................................................... 51
19.1.3. Bar Graph................................................................................................................................. 51
19.2. Keys.................................................................................................................................................... 53
19.3. Default Screen Settings....................................................................................................................... 55
20. PERMISSION LEVELS.............................................................................................................................. 56
20.1. Anonymous Operator .......................................................................................................................... 56
20.2. Date and Time..................................................................................................................................... 56
20.3. Printouts.............................................................................................................................................. 56
20.4. Databases Edition ............................................................................................................................... 57
20.5. Select Database Record ..................................................................................................................... 57
21. UNITS ........................................................................................................................................................ 57
21.1. Units Availability .................................................................................................................................. 58
21.2. Start Unit ............................................................................................................................................. 58
21.3. Gravitational Acceleration ................................................................................................................... 58
21.4. Custom Units....................................................................................................................................... 59
22. MISCELLANEOUS PARAMETERS........................................................................................................... 59
22.1. Interface Language ............................................................................................................................. 59
22.2. 'Beep' Sound....................................................................................................................................... 59
22.3. Display Brightness .............................................................................................................................. 60
22.4. Date and Time..................................................................................................................................... 60
22.5. Backlight Standby Time....................................................................................................................... 61
22.6. Automatic Shutdown ........................................................................................................................... 61
22.7. Default Operator Settings.................................................................................................................... 61
23. ADJUSTMENT........................................................................................................................................... 61
23.1. External Adjustment ............................................................................................................................ 62
23.2. User Adjustment.................................................................................................................................. 62
23.3. Start Mass Determination.................................................................................................................... 62
23.4. Adjustment Report .............................................................................................................................. 63
24. SCALE DATA ............................................................................................................................................ 63

5
25. WORKING MODES – General Information.............................................................................................. 63
25.1. Running Working Mode....................................................................................................................... 63
25.2. Working Mode Accessibility................................................................................................................. 64
26. WORKING MODES - Local Settings ........................................................................................................ 64
26.1. Readout .............................................................................................................................................. 65
26.2. Save Mode.......................................................................................................................................... 65
26.3. Auto Threshold.................................................................................................................................... 66
26.4. Result Control ..................................................................................................................................... 66
26.5. Autotare .............................................................................................................................................. 67
26.6. Labelling Mode.................................................................................................................................... 67
26.6.1. Automatic C Label Triggering ................................................................................................... 67
26.7. Statistics.............................................................................................................................................. 68
27. WORKING MODE – WEIGHING................................................................................................................ 69
27.1. Home Screen ...................................................................................................................................... 69
27.2. Local Settings...................................................................................................................................... 69
28. WORKING MODE – PARTS COUNTING.................................................................................................. 70
28.1. Home Screen ...................................................................................................................................... 70
28.2. Local Settings...................................................................................................................................... 70
28.2.1. Function of Automatic Correction of Reference Sample Mass.................................................. 71
28.2.2. Minimum Reference Sample Mass ........................................................................................... 71
28.3. Setting Reference Sample Mass by Entering Mass of a Single Part.................................................... 72
28.4. Setting Reference Sample Mass by Determining Mass of a Single Part.............................................. 72
28.5. Setting Reference Sample Mass by Acquiring Mass of a Single Part from Database.......................... 73
28.6. Entering Reference Sample Mass to Weighing Device Memory.......................................................... 73
29. WORKING MODE - PERCENT WEIGHING............................................................................................... 73
29.1. Home Screen ...................................................................................................................................... 74
29.2. Local Settings...................................................................................................................................... 74
29.3. Reference Sample Mass Determined by Weighing ............................................................................. 74
29.4. Reference Sample Mass Entered to the Weighing Device Memory..................................................... 75
29.5. Setting Reference Sample Mass by Acquiring Mass of a Single Part from Database.......................... 75
30. WORKING MODE – DOSING.................................................................................................................... 75
30.1. Home Screen ...................................................................................................................................... 75
30.2. Local Settings...................................................................................................................................... 76
30.3. Automatic Dosing Procedure............................................................................................................... 77
30.4. Manual Dosing Procedure................................................................................................................... 80
30.5. Dosing Process Report ....................................................................................................................... 81
31. WORKING MODE – FORMULATIONS .....................................................................................................82
31.1. Home Screen ...................................................................................................................................... 82
31.2. Local Settings...................................................................................................................................... 82
31.3. New Formulation ................................................................................................................................. 83
31.4. Formulation Procedure........................................................................................................................ 84
31.5. Formulation Report ............................................................................................................................. 86
32. DATABASES............................................................................................................................................. 86
32.1. Database Export ................................................................................................................................. 87
32.2. Database Import.................................................................................................................................. 88
32.3. Adding Database Record .................................................................................................................... 88
32.4. Deleting Database Record .................................................................................................................. 88
32.5. Deleting Database Content ................................................................................................................. 88
32.6. Databases Edition ............................................................................................................................... 89
32.6.1. Operators ................................................................................................................................. 89
32.6.2. Products ................................................................................................................................... 89
32.6.3. Formulations............................................................................................................................. 90
32.6.4. Packaging ................................................................................................................................ 90
32.6.5. Customers................................................................................................................................ 91
32.6.6. Labels....................................................................................................................................... 91
32.6.7. Universal variables ................................................................................................................... 91
33. REPORTS.................................................................................................................................................. 92
33.1. Export of Reports ................................................................................................................................ 92
33.2. Deleting Reports ................................................................................................................................. 93
33.3. Reports Preview.................................................................................................................................. 93
33.3.1. Weighings ................................................................................................................................ 93
33.3.2. Alibi .......................................................................................................................................... 94
33.3.3. Dosing ...................................................................................................................................... 94
33.3.4. Formulations............................................................................................................................. 95

6
34. IMPORT / EXPORT.................................................................................................................................... 95
34.1. Data Export ......................................................................................................................................... 95
34.2. Data Import ......................................................................................................................................... 96
35. DIAGRAMS OF CONNECTION CABLES ................................................................................................. 97
36. TECHNICAL SPECIFICATIONS................................................................................................................ 99
37. ERROR MESSAGES ................................................................................................................................. 99
38. ANNEX 01 – Printout Variables ............................................................................................................. 100
38.1. Variables List..................................................................................................................................... 100
38.2. Variables Formatting ......................................................................................................................... 102
39. ANNEX 02 – Label Template.................................................................................................................. 104
39.1. Creation of Label Template via the Scale.......................................................................................... 104
39.2. Sending Label Template to Scale Memory........................................................................................ 104
39.3. Assigning a Label with a Template to a Product................................................................................ 104
39.4. Assigning a C Label with a Template to a Product ............................................................................ 105
39.5. Assigning a Label with a Template to a Customer............................................................................. 105
39.6. Printing a Label with a Template ....................................................................................................... 105
40. ANNEX 03 - ZEBRA Printer Configuration............................................................................................ 105
41. ANNEX 04 - Barcode Scanner Configuration ....................................................................................... 106

7
1. INTENDED USE
PUE HX7 weighing indicator is a device intended to make industrial scales
operating on the basis of load cells. It is equipped with a stainless steel housing
of high IP. The PUE HX7 features 7’’ colour display guaranteeing perfect
readability, and diode bar graph visualising MIN, MAX thresholds. It is operated
using 22-key membrane keypad equipped with programmable function keys.
PUE HX7 indicator of standard design offers RS232, USB type A, Ethernet, 4
I/O interfaces. Optionally the indicator can be equipped with an internal battery,
this allows its operation in places where there is no access to the mains. The
device integrates with receipt and label printers, barcode scanners and PC
accessories (mouse, keyboard, USB flash drive).
The HX7 indicator must not be operated in hazardous areas
endangered with explosion of gases, and in dusty
environments.
2. PRECAUTIONS
2.1. Operation
A. Prior the first use, carefully read this user manual. Use the device only
as intended.
B. Place weighed loads in the centre of the weighing pan.
C. Load the weighing pan with loads of gross weight which does not exceed
the maximum capacity.
D. Mind not to leave heavy loads on the weighing pan for longer periods
of time.
E. Protect the indicator against:
- considerable temperature variation,
- solar and UV radiation,
- substances causing chemical reactions.
F. The indicator is not intended to be operated in hazardous areas.
G. In case of damage, immediately unplug the device from the mains.
H. Indicators to be decommissioned must be decommissioned
in accordance with valid legal regulations.

8
2.2. Battery Power Supply
PUE HX7 indicator can optionally be supplied by NiMH battery (nickel metal
hydride) of 1800 - 2800 mAh capacity.
Do not let battery discharge in case of prolonged storage
of the device in low temperature.
A worn out battery can be replaced only by the
manufacturer or by the authorized service.
The equipment including accumulators does not belong
to regular household waste. The European legislation
requires electric and electronic equipment to be collected
and disposed separately from other communal waste with
the aim of being recycled. Dear user, you are obliged
to dispose of the worn out battery as regulated.
Notice: Symbols on butteries identify harmful compounds: Pb = lead,
Cd = cadmium, Hg = mercury.
3. MAINTENANCE ACTIVITIES
In order to ensure safety in the course of cleaning, it is necessary to disconnect
the device from the mains. With this condition met, uninstall the weighing pan
and other detachable scale components.
Cleaning the weighing pan while still installed may cause
damage of the measuring system.
3.1. Cleaning Stainless Steel Components
Avoid using cleansers containing any corrosive chemicals, e.g. bleach
(including chlorine). Do not use products containing abrasive substances.
Always remove the dirt using microfiber cloth to avoid damage of protective
coating.
In case of a daily maintenance:
1. Remove the dirt using cloth dipped in warm water.
2. For best results, add a little dishwashing detergent.

9
3.2. Cleaning ABS Components
To clean dry surfaces and avoid smudging, use clean non-colouring cloths
made of cellulose or cotton. You can use a solution of water and detergent
(soap, dishwashing detergent, glass cleaner). Gently rub the cleaned surface
and let it dry. Repeat the cleaning process if needed.
In case of hard to remove contamination, e.g.: residues of adhesive, rubber,
resin, polyurethane foam etc., you can use a special cleaning agents based on
a mixture of aliphatic hydrocarbons that do not dissolve plastics. Before using
the cleanser for all surfaces we recommend carrying out tests. Do not use
products containing abrasive substances.
4. WARRANTY CONDITIONS
A. RADWAG feels obliged to repair or exchange all elements that appear
to be faulty by production or by construction.
B. Defining defects of unclear origin and means of their elimination can only
be realized with assistance of manufacturer and user representatives.
C. RADWAG does not bear any responsibility for damage or losses
resulting from unauthorized or inadequate performing of production
or service processes.
D. The warranty does not cover:
•mechanical damage caused by product exploitation other than
intended, damage of thermal and chemical origin, damage caused by
lightning, overvoltage in the power network or other random event,
•inappropriate cleaning habits.
E. Loss of warranty takes place if:
•a repair is carried out outside RADWAG authorized service point,
•service claims intrusion into mechanical or electronic construction
by unauthorized people,
•the scale does not bear security seal stickers.
F. Warranty conditions outline the warranty period for rechargeable
batteries attached to the device for 12 months.
G. For detailed warranty conditions read the warranty certificate.
H. Contact with the central authorized service: [phone].

10
5. MECHANICAL DESIGN
5.1. Dimensions
PUE HX7 overall dimensions

11
5.2. Connectors Arrangement
PUE HX7 connectors
1 Cable gland for power cord
2 Valve
3 USB 2 M12 4P connector (option)
4 RS232 M12 8P connector
5 RS232 M12 8P connector (option)
6 RS232 M12 8P connector (option)
7 RS485 M12 8P connector (option)
8 Cable gland for a cable of a weighing platform 1
9 Cable gland for a cable of a weighing platform 2 (option)
10 ETHERNET RJ45 connector
11 USB connector
12 IN connector for additional interfaces (PROFIBUS)
13 OUT connector for additional interfaces (PROFIBUS, analog outputs)
14 Digital 4IN M12 8P connector
15 Digital 4OUT M12 8P connector

12
5.3. Pins Assignment
RS232
RS232 (2)
RS232 (3)
Pin1 – NC
Pin2 – RxD
Pin3 – TxD
Pin4 – NC
Pin5 – GND
Pin6 - +5VDC
Pin7 – GNDZ
Pin8 – 24VDC
4INPUTS
Pin1 – OUT1
Pin2 – OUT2
Pin3 – OUT3
Pin4 – OUT4
Pin5 – COM
Pin6 – 24VDC
Pin7 – GND
Pin8 – NC
4OUTPUTS
Pin1 – IN1
Pin2 – IN2
Pin3 – IN3
Pin4 – IN4
Pin5 – COM
Pin6 – 24VDC
Pin7 – GND
Pin8 – NC
PROFIBUS IN
(female)
Pin1 – NC
Pin2 – A
Pin3 – NC
Pin4 – B
Pin5 – NC
PROFIBUS OUT
(male)
Pin1 - +5V
Pin2 – A
Pin3 – GND
Pin4 – B
Pin5 – NC
USB 2
Pin1 – Vcc
Pin2 – D-
Pin3 – D+
Pin4 – GND

13
5.4. Inputs / Outputs
Standard PUE HY10 indicator is equipped with 4 optoisolated inputs and 4
semiconductor outputs (semiconductor relays). Signals are sent via M12 8P
connectors.
4OUTPUTS
Pin1 – OUT1
Pin2 – OUT2
Pin3 – OUT3
Pin4 – OUT4
Pin5 – COM
Pin6 – 24VDC
Pin7 – GND
Pin8 – NC
4INPUTS
Pin1 – IN1
Pin2 – IN2
Pin3 – IN3
Pin4 – IN4
Pin5 – COM
Pin6 – 24VDC
Pin7 – GND
Pin8 – NC
5.4.1. Technical Specifications
Output parameters
Output quantity 4
Output type Solid-state relay
Cable cross-section 0.14 - 0.5mm2
Maximum output current 0.5A DC
Maximum output voltage 30VDC, AC
Input parameters
Input quantity 4
Input type Optoisolated
Cable cross-section 0.14 - 0.5mm2
Voltage range 5 - 24VDC

14
5.4.2. I/O Schematic Diagrams
4 inputs 4 outputs
6. UNPACKING AND INSTALLATION
A. Take the indicator out of the packaging.
B. Connect the indicator to a weighing platform, next place the weighing
device on a flat and even surface. Keep it far away from any sources of
heat.
7. START-UP AND OPERATION
7.1. Levelling
To level the weighing instrument turn its feet. Keep turning the feet until the air
bubble takes central position:
7.2. Switching the Indicator on
•Plug the power cord to the mains.
•Press key, it is to be found on the top of the operation panel.
•Upon completed start-up the home screen is displayed automatically.
7.3. Battery Status
Optional scale design features an internal battery. pictogram, displayed
at the top of the screen, either signals battery status or informs that battery
charging process is in progress:

15
•pictogram displayed in a cyclic manner: battery charging.
•pictogram displayed continuously: battery charged within 75% -
100% range of permissible voltage.
•pictogram displayed continuously: battery charged within 50% - 75%
range of permissible voltage.
•pictogram displayed continuously: battery charged within 25% - 50%
range of permissible voltage.
•pictogram displayed continuously: battery discharged (charge status
below 25% of the permissible voltage), connect the scale to the mains
in order to charge it.
•Blinking pictogram: damaged battery or battery lack.
•No pictogram: scale not equipped with the battery.
Battery discharge is signalled by the following message:
<Excessively discharged battery. Scale shutdown is to
occur>. Upon scale shutdown, connect it to the mains
in order to charge the battery.
8. OPERATION PANEL

16
Keys:
Press to switch the device on / off.
Press to enter the main menu.
Press to log in.
Press to cancel the message.
Press to zero the scale.
Press to tare the scale.
Press to change the weighing unit.
Press to confirm the message.
Press to confirm the weighing result (PRINT).
Press to confirm the message (ENTER).
Press to cancel the message.
Press to change the working mode.
Programmable key assigned to an on-screen button.
key – press it for a longer period of time to get scale info.
Programmable key assigned to an on-screen button.
Programmable key assigned to an on-screen button.
Programmable key assigned to an on-screen button.
Programmable key assigned to an on-screen button.
9. HOME SCREEN
The home screen features 4 sections: top bar, weighing result window,
workspace, pictograms.

17
Home screen view:
9.1. Top Bar
The top bar displays the following information:
Working mode name and symbol.
Weighing device name.
Symbol informing that wireless communication is on.
Symbol informing that communication with a USB flash drive is on.
Symbol informing that PC keyboard is connected.
Symbol informing that printer is connected.
Battery charge status.
Symbol informing that communication with a PC computer is on.
Symbol informing that communication with E2R SYSTEM is on.
9.2. Weighing Result Window
Weighing result window provides all weighing related data.

18
9.3. Workspace
The workspace is to be found underneath the weighing result window.
The workspace comprises 4 programmable widgets. Each working mode
features default home screen widgets set. You can customize the screen.
For detailed information concerning the workspace read section 'Display'.
9.4. Pictograms
The pictograms assigned to operation panel keys are to be found underneath
the workspace.
You can define on-screen pictograms individually for each working mode. For
detailed procedure informing you how to define on-screen pictograms read
section 'Display'.
10. OPERATING THE MENU
In order to navigate the program menu use the operation panel.
10.1. Entering the Menu
In order to enter the menu press key. Background colour of the first
menu entry differs from the remaining ones. To navigate the program menu
use the keys that operate as arrow keys.

19
Menu view
10.2. Menu Keys
Press to enter the main menu.
Press to go to the home screen.
Press to move one menu level up, or to discard entering parameter
modifications.
Press to move one menu level up.
Press to delete a character when editing numeric and text values.
Press to change keyboard mode when editing numeric and text values.
Press to select/change working mode.
Press to confirm/accept modifications.
Press to move one menu level up, or to discard entering parameter
modifications.
Press to select higher-level parameter group, or to edit parameter value and
change it by one digit up.
Press to select parameter group that you want to operate. The first parameter of
the selected parameter group is displayed.
Press to select lower-level parameter group, or to edit parameter value and
change it by one digit down.

20
10.3. Entering Numeric and Text Characters and Signs
Depending on a type of data entered to indicator's memory the software offers
two different edit boxes:
•numerical box (for entering part mass values, tare values, etc.).
•text box (for entering printout template, universal variable value, etc.).
Button functions change depending on the edit box type.
10.3.1. Numerical Box
Where:
Digits mode. To change keyboard working mode press key. Keyboard
working mode options: - digits mode, - arrow keys operation, - bottom
bar operation.
Press to clear box content.
Keys:
Press to enter digit 1.
Press to enter digit 2.
Press to enter digit 3.