RADWAG PUE 7.1 User manual

USER MANUAL
ITKU-88-03-07-18-A
PUE 7.1
WEIGHING INDICATOR

2
JULY 2018

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Table OF CONTENTS
1. INTENDED USE.............................................................................................................................................9
2. PRECAUTIONARY MEASURES...................................................................................................................9
3. WARRANTY CONDITIONS...........................................................................................................................9
4. UNPACKING AND MOUNTING................................................................................................................... 10
5. WEIGHING INDICATOR STRUCTURE .......................................................................................................11
5.1.Main dimensions....................................................................................................................................11
5.2.Description of connectors.......................................................................................................................12
5.2.1. Connectors’ description in PUE 7.1 ............................................................................................12
5.2.2. Connectors’ description in PUE 7.1P..........................................................................................12
5.2.3. Description of glands PUE 7.1P..................................................................................................12
5.2.4. Connector with RS232 and I/O...................................................................................................13
6. GETTING STARTED....................................................................................................................................13
7. KEYPAD OVERLAY.................................................................................................................................... 14
8. FUNCTIONS OF KEYS................................................................................................................................14
9. PROGRAM STRUCTURE............................................................................................................................15
10. INDICATING WINDOW..............................................................................................................................16
10.1.Top bar ................................................................................................................................................ 16
10.2.Weighing window.................................................................................................................................17
10.3.Workspace...........................................................................................................................................17
10.4.Function keys.......................................................................................................................................18
11. LOGGING IN..............................................................................................................................................18
11.1.Logging in - procedure.........................................................................................................................18
11.2.Logging out procedure.........................................................................................................................19
11.3.Authorization access levels..................................................................................................................19
12. NAVIGATING WITHIN THE MENU............................................................................................................ 21
12.1.Keys.....................................................................................................................................................21
12.2.Return to weighing............................................................................................................................... 22
13. WEIGHING.................................................................................................................................................22
13.1.Conditions of operational use............................................................................................................... 22
13.2.Zeroing ................................................................................................................................................23
13.3.Tarring ................................................................................................................................................. 24
13.4.Inscribing tare ......................................................................................................................................25
13.5.Weighing for dual range scales............................................................................................................25
13.6.Toggling between weighing units.........................................................................................................25
14. SCALE PARAMETERS.............................................................................................................................26
14.1.Median filter.........................................................................................................................................27
14.2.Filter.....................................................................................................................................................27
14.3.Autozero .............................................................................................................................................. 28
14.4.Minimum weight for different functions (LO).........................................................................................28
14.5.Last digit .............................................................................................................................................. 29
15. COMMUNICATION....................................................................................................................................29
15.1.RS 232 settings ...................................................................................................................................30
15.2.ETHERNET setting..............................................................................................................................30
15.3.TCP protocol setting ............................................................................................................................31
15.4.Wi-Fi....................................................................................................................................................31
15.4.1.Wi-Fi network status..................................................................................................................31
15.4.2.Available networks....................................................................................................................32
15.4.3.Transmission parameters..........................................................................................................32
16. DEVICES ...................................................................................................................................................33
16.1.Computer.............................................................................................................................................33
16.1.1.Computer port...........................................................................................................................33
16.1.2.Computer address.....................................................................................................................34
16.1.3.Continuous transmission...........................................................................................................34
16.1.4.Weighing printout template........................................................................................................35
16.1.5.Cooperation with “E2R System”................................................................................................ 35
16.1.6.Connect to EP server................................................................................................................36
16.1.7.Established connections............................................................................................................37
16.1.8.Authorization password............................................................................................................. 37
16.2.Printer..................................................................................................................................................38
16.2.1.Printer port................................................................................................................................ 38
16.2.2.Printer code page......................................................................................................................38

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16.2.3.Templates for printouts..............................................................................................................39
16.3.Printouts activation...............................................................................................................................41
16.4.Barcode scanner..................................................................................................................................41
16.4.1.Port for barcode scanner...........................................................................................................41
16.4.2.Prefix / Suffix.............................................................................................................................42
16.4.3.Field selection........................................................................................................................... 42
16.4.4.Test...........................................................................................................................................44
16.5.Transponder card reader .....................................................................................................................45
16.5.1.Com port for transponder card readers .....................................................................................45
16.5.2.Procedure of attributing the card number to an operator...........................................................46
16.6.Additional display.................................................................................................................................46
16.6.1.Additional display port............................................................................................................... 46
16.6.2.Communication protocol frame..................................................................................................47
16.7.Modbus RTU........................................................................................................................................47
16.7.1.Communication port..................................................................................................................48
16.7.2.Address.....................................................................................................................................48
16.8.Advanced settings................................................................................................................................48
17. DISPLAY....................................................................................................................................................49
17.1.Text strings..........................................................................................................................................50
17.1.1.Display templates......................................................................................................................50
17.2.Function keys.......................................................................................................................................52
17.3.Displaying platforms.............................................................................................................................53
17.4.Bargraph..............................................................................................................................................54
17.4.1.Bargraph type ...........................................................................................................................54
17.4.2.Bargraph “Fast weighing”..........................................................................................................54
17.4.3.Bargraph “Signalling of checkweighing ranges”.........................................................................56
17.4.4.Bargraph type: „Linear” .............................................................................................................57
17.4.5.“Control” bargraph.....................................................................................................................58
17.4.6.„Workspace” bargraph...............................................................................................................60
18. INPUTS / OUTPUTS..................................................................................................................................62
18.1.Configuration of inputs......................................................................................................................... 62
18.2.Configuration of outputs.......................................................................................................................62
19. AUTHORIZATION......................................................................................................................................64
19.1.Anonymous Operator........................................................................................................................... 64
19.2.Date and time ......................................................................................................................................64
19.3.Printouts...............................................................................................................................................65
19.4.Databases edition................................................................................................................................65
19.5.Delete older data..................................................................................................................................66
19.6.Set element from the database............................................................................................................67
19.7.PGC.....................................................................................................................................................67
20. UNITS ........................................................................................................................................................ 68
20.1.Units accessibility.................................................................................................................................68
20.2.Start unit .............................................................................................................................................. 69
20.3.User defined units................................................................................................................................69
20.4.Acceleration of gravity..........................................................................................................................70
21. OTHER PARAMETERS.............................................................................................................................70
21.1.Languages...........................................................................................................................................71
21.2.Setting date and time...........................................................................................................................71
21.3.Sound signal........................................................................................................................................72
21.4.Screen volume.....................................................................................................................................73
21.5.Screen brightness................................................................................................................................73
21.6.Touch panel calibration........................................................................................................................73
21.7.Energy saving mode............................................................................................................................74
21.8.Screen timeout.....................................................................................................................................74
21.9.Log out automatically when time elapses.............................................................................................75
21.10.Permissible quantity of unsuccessful logging......................................................................................75
21.11.Proximity sensor.................................................................................................................................76
21.12.Logging in required.............................................................................................................................76
21.13.Start logo............................................................................................................................................ 77
21.14.Error information preview time............................................................................................................77
21.15.Export / import of settings...................................................................................................................78
22. USER ADJUSTMENT................................................................................................................................78
22.1.Adjusting procedure.............................................................................................................................79
22.2.Start mass adjustment .........................................................................................................................80
22.3.Report from adjustment process.......................................................................................................... 81

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22.4.Adjustment track record.......................................................................................................................82
23. SOFTWARE UPDATE...............................................................................................................................82
23.1.ON-LINE updating................................................................................................................................83
23.2.Update from pen drive .........................................................................................................................84
23.3.Changes in software............................................................................................................................85
24. REMOTE DESKTOP.................................................................................................................................. 86
25. SPECIAL FUNCTIONS OF WORKING MODES........................................................................................ 86
25.1.Working modes accessibility................................................................................................................88
25.2.Save mode...........................................................................................................................................88
25.3.Down-weighing ....................................................................................................................................89
25.4.Checkweighing ....................................................................................................................................90
25.5.Tare mode ........................................................................................................................................... 90
25.6.Labelling mode ....................................................................................................................................91
25.6.1.Setting of the number of labels to print...................................................................................... 91
25.6.2.Setting of the number of cumulative labels to print....................................................................92
25.6.3.Setting of the number of CC labels to print................................................................................92
25.6.4.Automatic triggering of cumulative labels..................................................................................92
25.6.5.Automatic triggering cumulative labels of cumulative labels......................................................94
25.7.Statistics .............................................................................................................................................. 95
25.8.Differential weighing............................................................................................................................. 96
25.8.1.Local settings............................................................................................................................96
25.8.2.Reporting realized processes of differential weighing................................................................97
25.9.Peak hold.............................................................................................................................................97
25.10.Min 2, Max 2 thresholds active........................................................................................................... 98
25.11.Information about saved measurement ..............................................................................................99
25.12.Standard printout................................................................................................................................99
25.13.Packaging quantity query .................................................................................................................101
26. WORKING MODE - WEIGHING .............................................................................................................. 101
26.1.Starting the working mode .................................................................................................................101
26.2.Local setting of a working mode.........................................................................................................102
27. WORKING MODE – PARTS COUNTING................................................................................................102
27.1.Starting the working mode .................................................................................................................103
27.2.Local settings of the working mode....................................................................................................103
27.2.1.Automatic correction of reference mass..................................................................................104
27.2.2.Minimum reference mass........................................................................................................ 105
27.3.Setting a reference unit by entering known piece mass ..................................................................... 105
27.4.Setting a reference unit by weighing a sample...................................................................................106
27.5.Setting the reference mass by entering single piece mass directly to the database........................... 107
27.6.Inscribing the unit mass to the database............................................................................................107
28. WORKING MODE – PERCENT SETUP (DEVIATIONS) ......................................................................... 107
28.1.Starting the operating mode...............................................................................................................108
28.2.Local settings of the working mode....................................................................................................108
28.3.Reference unit mass estimated by weighment...................................................................................109
28.4.Reference unit mass inscribing into the memory................................................................................ 109
29. WORKING MODE - DOSING................................................................................................................... 109
29.1.Starting the working mode .................................................................................................................110
29.2.Dosing process structure ...................................................................................................................110
29.3.Local setting of a working mode.........................................................................................................111
29.4.Description of functions and setting dosing process...........................................................................112
29.5.Creating a new dosing process..........................................................................................................115
29.6.Instances of dosing processes...........................................................................................................116
29.6.1.Instance 1 – Manual dosing process of 4 ingredients on 2 weighing platforms........................116
29.6.2.Instance 2 – Automatic dosing of 2 ingredients on 2 weighing platforms.................................118
29.6.3.Instance 3 – Mixed dosing process.........................................................................................120
29.7.Reporting of completed dosing processes .........................................................................................123
30. WORKING MODE – FORMULATION......................................................................................................124
30.1.Starting the working mode .................................................................................................................124
30.2.Local setting of a working mode.........................................................................................................125
30.3.Creating a new formulation................................................................................................................126
30.4.Formula making process....................................................................................................................129
30.5.Reporting from completed formula making processes........................................................................131
31. WORKING MODE – PGC (PREPACKAGED GOODS CONTROL)......................................................... 132
31.1.Starting the working mode .................................................................................................................133
31.2.Control settings mode window ...........................................................................................................134
31.3.Local setting of a working mode.........................................................................................................135

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31.4.Editing a product to be controlled.......................................................................................................135
31.5.Control start procedure ......................................................................................................................138
31.6.Control aborting procedure ................................................................................................................139
31.7.Logging out from a control process in progress..................................................................................140
31.8.Non-destructive average tare control mode .......................................................................................141
31.9.Performing non-destructive testing in mode Empty-Full..................................................................... 148
31.10.Performing destructive testing in modes Empty-Full and Full-Empty................................................149
31.11.Control in accordance with internal criteria.......................................................................................150
31.11.1. Abort of control - procedure ..................................................................................................152
31.11.2. Procedure of control completion............................................................................................153
31.12.Simultaneous carrying out two control processes............................................................................. 153
31.13.Report from estimating average tare ................................................................................................155
31.14.Report from product testing..............................................................................................................156
32. WORKING MODE – DENSITY................................................................................................................. 159
32.1.Starting the working mode .................................................................................................................159
32.2.Local setting of a working mode.........................................................................................................159
32.3.Carrying out density determination procedure....................................................................................160
32.3.1.Determining density of liquids..................................................................................................160
32.3.2.Determining density of solids ..................................................................................................162
32.3.3.Determining density of pycnometer.........................................................................................163
32.3.4.Determining density of a porous body.....................................................................................165
32.4.Reporting from completed density determination processes..............................................................167
32.5.Table of density parameter for water..................................................................................................168
32.6.Table of density parameter for ethyl alcohol.......................................................................................168
33. WORKING MODE – ANIMAL WEIGHING............................................................................................... 169
33.1.Starting the operating mode...............................................................................................................169
33.2.Local setting of a working mode.........................................................................................................169
33.3.Carrying out animals weighing procedure..........................................................................................170
34. WORKING MODE – VEHICLE SCALE....................................................................................................170
34.1.Working mode activating procedure...................................................................................................170
34.2.Working mode local settings.............................................................................................................. 172
34.3.Vehicle transaction course.................................................................................................................172
34.3.1.Entrance / Exit transaction ......................................................................................................172
34.3.2.Control weighment transaction................................................................................................ 176
34.4.Open transactions table.....................................................................................................................178
34.5.Printout templates for an ongoing transaction.................................................................................... 178
34.6.Executed transactions – reporting......................................................................................................180
35. WORKING MODE - TRANSACTIONS.....................................................................................................180
35.1.Working mode activating procedure...................................................................................................180
35.2.Selecting transaction data..................................................................................................................182
35.3.Transaction procedure.......................................................................................................................183
35.4.Reports on carried out transaction..................................................................................................... 184
36. WORKING MODE - SQC......................................................................................................................... 185
36.1.Procedure for working mode activation.............................................................................................. 186
36.2.SQC settings......................................................................................................................................186
36.3.Local settings of a working mode.......................................................................................................187
36.4.Product edition for control process.....................................................................................................188
36.5.Control process start..........................................................................................................................190
36.6.Control process course......................................................................................................................191
36.7.Abort of control - procedure ...............................................................................................................196
36.8.Procedure of control completion.........................................................................................................197
36.9.Logging out from a control process in progress..................................................................................198
36.10.Simultaneous carrying out two control processes............................................................................. 199
36.11.Report from product testing..............................................................................................................200
37. DATABASES........................................................................................................................................... 202
37.1.Database configuration......................................................................................................................203
37.1.1.Databases accessibility...........................................................................................................203
37.1.2.Categories...............................................................................................................................203
37.1.3.Database variables operation.................................................................................................. 204
37.1.4.Change name of an extra variables database......................................................................... 205
37.1.5.Change database records preview..........................................................................................205
37.1.6.Databases export / import.......................................................................................................206
37.2.Searching databases......................................................................................................................... 206
37.2.1.Quick name search................................................................................................................. 206
37.2.2.Quick code search ..................................................................................................................207

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37.3.Adding new items in databases..........................................................................................................207
37.4.Deleting items in databases...............................................................................................................207
37.5.Printing items from databases............................................................................................................208
37.6.Context menu ....................................................................................................................................208
37.7.Database edit window........................................................................................................................210
37.7.1.Operators’ database................................................................................................................210
37.7.2.Database of products.............................................................................................................. 210
37.7.3.Database of customers ...........................................................................................................213
37.7.4.Database of dosing processes................................................................................................213
37.7.5.Database of formulations ........................................................................................................214
37.7.6.Database of PGC schedules...................................................................................................215
37.7.7.Database of vehicles...............................................................................................................215
37.7.8.Database of identification processes.......................................................................................216
37.7.9.Database of packages.............................................................................................................216
37.7.10. Database of warehouses ......................................................................................................217
37.7.11. Database of labels................................................................................................................217
37.7.12. Database of universal variables............................................................................................218
37.7.13. Extra variables database.......................................................................................................219
37.7.14. Images database ..................................................................................................................219
37.7.15. User’s translations database................................................................................................. 220
38. REPORTS................................................................................................................................................ 220
38.1.Reports configuration......................................................................................................................... 221
38.1.1.Reports accessibility ...............................................................................................................221
38.1.2.Configuration of a lot number.................................................................................................. 222
38.1.3.Configuration of a batch number.............................................................................................222
38.1.4.Query for number of weighings to be deleted.......................................................................... 222
38.2.Deleting older data.............................................................................................................................224
38.3.Weighment date search.....................................................................................................................224
38.4.Reports from weighment records....................................................................................................... 225
38.4.1.Filtering...................................................................................................................................225
38.4.2.Report printout ........................................................................................................................ 226
38.4.3.Weighments chart...................................................................................................................227
38.4.4.Export a database to a file....................................................................................................... 228
38.4.5.Counter of weighments records...............................................................................................230
38.5.Reports preview.................................................................................................................................231
38.5.1.Weighments / Alibi ..................................................................................................................231
38.5.2.Reports from dosing................................................................................................................233
38.5.3.Reports from recipes............................................................................................................... 233
38.5.4.Density reports........................................................................................................................234
38.5.5.Controls reports.......................................................................................................................235
38.5.6.Average tare reports ...............................................................................................................236
38.5.7.Report from vehicle scale........................................................................................................238
38.5.8.Transactions reports ...............................................................................................................238
38.5.9.Differential weighments reports...............................................................................................240
39. IDENTIFICATION PROCESSES.............................................................................................................. 241
39.1.Identification process – creation.........................................................................................................241
39.2.List of identification process functions................................................................................................242
39.3.Identification process – activation procedure .....................................................................................245
39.3.1.Activation by programmable button.........................................................................................245
39.3.2.Activation by operator logging.................................................................................................246
39.3.3.Activation by product selection................................................................................................246
39.3.4.Example of process forming and its realization .......................................................................247
40. COMMUNICATION PROTOCOL............................................................................................................. 250
40.1.General information ...........................................................................................................................250
40.2.List of RS commands......................................................................................................................... 251
40.3.Respond message format..................................................................................................................252
40.4.Command’s description......................................................................................................................252
40.4.1.Zeroing....................................................................................................................................252
40.4.2.Tarring ....................................................................................................................................253
40.4.3.Get tare value .........................................................................................................................253
40.4.4.Set tare value..........................................................................................................................253
40.4.5.Send the stable result in basic unit..........................................................................................254
40.4.6.Send the result immediately in basic unit ................................................................................254
40.4.7.Send immediate results from all platforms in basic units......................................................... 255
40.4.8.Send the stable result in current unit....................................................................................... 255

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40.4.9.Send the result immediately in current unit.............................................................................. 256
40.4.10. Switch on continuous transmission in basic unit.................................................................... 257
40.4.11. Switch off continuous transmission in basic unit....................................................................257
40.4.12. Switch on continuous transmission in current unit................................................................. 257
40.4.13. Switch off continuous transmission in current unit................................................................. 258
40.4.14. Set lower threshold...............................................................................................................258
40.4.15. Set upper threshold...............................................................................................................258
40.4.16. Read lower threshold............................................................................................................258
40.4.17. Read upper threshold............................................................................................................259
40.4.18. Simulation of pressing ENTER/PRINT key............................................................................ 259
40.4.19. Change platform ...................................................................................................................259
40.4.20. Give balance serial number...................................................................................................260
40.4.21. Set mass value of a single item.............................................................................................260
40.4.22. Set reference mass value .....................................................................................................260
40.4.23. Activate sound signal............................................................................................................ 261
40.4.24. Give available working modes...............................................................................................261
40.4.25. Set working mode.................................................................................................................262
40.4.26. Give current working mode................................................................................................... 263
40.4.27. Send all implemented commands......................................................................................... 263
40.5.Manual printouts / automatic printouts ...............................................................................................264
41. MODBUS RTU COMMUNICATION PROTOCOL.................................................................................... 264
41.1.Memory map...................................................................................................................................... 266
41.1.1.Output address........................................................................................................................266
41.1.2.Input address.......................................................................................................................... 267
41.2.Description of variables......................................................................................................................267
41.2.1.Output variables......................................................................................................................267
41.2.2.Input variables......................................................................................................................... 271
42. COOPERATION WITH PERIPHERAL DEVICES .................................................................................... 274
43. DIAGRAMS OF CONNECTION CABLES ...............................................................................................275
44. TECHNICAL PARAMETERS................................................................................................................... 277
45. ERROR MESSAGES............................................................................................................................... 278
46. ADDITIONAL EQUIPMENT..................................................................................................................... 279
47. APPENDIX 01 – Variables for printouts ................................................................................................ 279
47.1.Inventory of variables.........................................................................................................................279
47.2.Formatting variables ..........................................................................................................................288
47.3.Mathematical function........................................................................................................................ 290
48. APPENDIX 02 – Functions of programmable buttons .........................................................................292
49. APPENDIX 03 – Label template............................................................................................................. 299
49.1.Designing a label from the indicator level...........................................................................................299
49.2.Designing a label on a computer........................................................................................................300
49.3.Saving label templates in the scale....................................................................................................304
49.4.Attributing a label to a product ...........................................................................................................304
49.5.Attributing a label to a customer.........................................................................................................305
49.6.Printing labels .................................................................................................................................... 305
50. APPENDIX 04 - CITIZEN printer setting ................................................................................................ 305
51. APPENDIX 05 - ZEBRA printer setting.................................................................................................. 306
52. APPENDIX 06 - Communication with barcode scanners.....................................................................306
53. APPENDIX 07 – Computer Program „PGC Viewer”............................................................................. 307
54. APPENDIX 08 – Cooperation with HRP Weighing Platform ................................................................309
54.1.External ambient conditions...............................................................................................................309
54.2.LO Threshold for automatic functions ................................................................................................310
54.3.Automatic adjustment ........................................................................................................................310
54.4.Internal adjustment ............................................................................................................................312
54.5.Automatic adjustment time-triggered..................................................................................................313

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1. INTENDED USE
Weighing indicators PUE 7.1 are devices intended for scales designed mostly
for industry. They are produced in two versed on a strain gauge and housing:
plastic and rack mounted stainless steel. TFT 5.7” colourful graphic displays
with touch panels allows for intuitive operation without using keys.
The weighing indicator is equipped with 2 USB sockets, 2 RS232 interfaces,
Ethernet and digital inputs-outputs 4I/4O, Wi-Fi b,g,n. It can cooperate with
barcode scanners, receipt printers, label printers, transponder card readers,
and some PC equipment (mouse, keyboard, pen drive).
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,
B. Defining defects of unclear origin and outlining methods of elimination can
be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions or
losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,

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D. Warranty does not cover:
•Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,
•Inappropriate cleaning.
E. Forfeiture of warranty appears after:
•Access by an unauthorized service,
•Intrusion into mechanical or electronic construction
of unauthorized people,
•Installing another operating system,
•Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
A. Take out the device from the original package,
B. After a weighing platform has been connected the device should be placed
on the operation stand on an even and stable ground far away from heat
sources,
C. Scale should be levelled by turning regulation feet.
Levelling is correct if air bubble is in central position: