RAM Trucks 1500 User manual

OWNER’S MANUAL
2016 RAM TRUCK
DIESEL SUPPLEMENT

RAM DIESEL SUPPLEMENT
RAM 1500 ..................................................................3
RAM 2500 / 3500 / 4500 / 5500 .......................................139
INDEX .....................................................................343

RAM DIESEL SUPPLEMENT
RAM 1500 ..................................................................3
RAM 2500 / 3500 / 4500 / 5500 .......................................129
INDEX .....................................................................325

RAM 1500

TABLE OF CONTENTS
SECTION PAGE
1INTRODUCTION .............................................................7
2THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ............................11
3UNDERSTANDING YOUR INSTRUMENT PANEL ...................................15
4STARTING AND OPERATING ..................................................61
5MAINTAINING YOUR VEHICLE ................................................89
6MAINTENANCE SCHEDULE ..................................................119
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INTRODUCTION
CONTENTS
䡵A MESSAGE FROM FCA US LLC .............8
1

A MESSAGE FROM FCA US LLC
FCA US LLC welcomes you as a turbocharged diesel-
powered truck owner. Your diesel truck will sound, feel,
drive, and operate differently from a gasoline-powered
truck. It is important that you read and understand this
manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.
NOTE:
•Some aftermarket products may cause severe engine/
transmission and/or exhaust system damage. Your
vehicle’s Powertrain Control Systems can detect and
store information about vehicle modifications that
increase horsepower and torque output such as
whether or not performance-enhancing powertrain
components, commonly referred to as downloaders,
power boxes, or performance chips have been used.
•Any chassis/suspension or tire size modifications to
the vehicle will effect the performance of the Adaptive
Cruise Control and Forward Collision Warning Sys-
tem.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed.
This information can be retrieved by FCA US LLC, and
service and repair facilities, when servicing your vehicle.
8 INTRODUCTION

This information may be used to determine if repair will
be covered by New Vehicle Limited Warranty.
There is a probability that the use of a “performance
chip” will prohibit the engine from starting. In this
instance, the vehicle will need to be serviced by a
authorized dealer in order to return the vehicle to it’s
factory settings.
When it comes to service, remember that your authorized
dealer knows your vehicle best, has factory-trained tech-
nicians and genuine MOPAR® parts, and cares about
your satisfaction.
RAM is a registered trademark of FCA US LLC.
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INTRODUCTION 9

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
CONTENTS
䡵REMOTE STARTING SYSTEM ..............12
▫How To Use Remote Start ................12
䡵ENGINE BREAK-IN RECOMMENDATIONS ....13
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REMOTE STARTING SYSTEM
This system uses the Remote Keyless Entry
(RKE) transmitter to start the engine conve-
niently from outside the vehicle while still
maintaining security. The system has a range of
approximately 300 ft (91 m).
NOTE:
•The vehicle must be equipped with an automatic
transmission to be equipped with Remote Start.
•Obstructions between the vehicle and the RKE trans-
mitter may reduce this range.
•The Remote Start system will wait for the “Wait To
Start” amber telltale to extinguish before cranking the
engine. This allows time for the engine pre-heat cycle
to pre-heat the cylinder air, and is normal in cold
weather. Refer to “Electronic Vehicle Information Dis-
play (EVIC)” in “Understanding Your Instrument
Panel” for further information on the “Wait To Start”
amber telltale and the pre-heat cycle.
How To Use Remote Start
All of the following conditions must be met before the
engine will remote start:
•Shift lever in PARK
•Doors closed
•Hood closed
•HAZARD switch off
•BRAKE switch inactive (brake pedal not pressed)
•Battery at an acceptable charge level
•RKE PANIC button not pressed
12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

•Fuel meets minimum requirement
•System not disabled from previous remote start event
•Vehicle security alarm not active
•Water In Fuel Indicator Light is not illuminated
•“Wait To Start” telltale is not illuminated
WARNING!
•Do not start or run an engine in a closed garage or
confined area. Exhaust gas contains Carbon Mon-
oxide (CO) which is odorless and colorless. Carbon
Monoxide is poisonous and can cause serious in-
jury or death when inhaled.
•Keep Remote Keyless Entry (RKE) transmitters
away from children. Operation of the Remote Start
System, windows, door locks or other controls
could cause serious injury or death.
ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due
to its construction. Normal operation is allowed, provid-
ing the following recommendations are followed:
•Warm up the engine before placing it under load.
•Do not operate the engine at idle for prolonged
periods.
•Use the appropriate transmission gear to prevent
engine lugging.
•Observe vehicle oil pressure and temperature indica-
tors.
•Check the coolant and oil levels frequently.
•Vary throttle position at highway speeds when carry-
ing or towing significant weight.
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13

NOTE: Light duty operation such as light trailer towing
or no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil
changes should be consistent with anticipated climate
conditions under which vehicle operations will occur.
The recommended viscosity and quality grades are
shown under “Fluids, Lubricants and Genuine Parts”,
under “Maintaining Your Vehicle” in this manual. NON-
DETERGENT OR STRAIGHT MINERAL OILS MUST
NEVER BE USED.
14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS
䡵INSTRUMENT CLUSTER — BASE (EVIC) .....16
䡵INSTRUMENT CLUSTER — PREMIUM (DID) . . .19
䡵WARNING AND INDICATOR LIGHTS ........22
▫Yellow Telltale Indicator Lights.............23
䡵ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC) ...............................25
▫Electronic Vehicle Information Center (EVIC)
Displays — 3.5” Display .................26
▫Diesel Particulate Filter (DPF) Messages ......32
▫Diesel Exhaust Fluid (DEF) Warning Messages. .34
▫Diesel Exhaust Fluid (DEF) Fault Warning
Messages ............................35
▫EVIC/DID Displays.....................37
▫Oil Life Reset .........................38
▫
Vehicle Information (Customer Information
Features) .............................39
䡵DRIVER INFORMATION DISPLAY (DID) ......41
▫Vehicle Information (Customer Information
Features) ............................42
▫Oil Life Reset .........................44
▫Driver Information Display (DID) —
7” Display ...........................45
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INSTRUMENT CLUSTER — BASE (EVIC)
Base EVIC Instrument Cluster — If Equipped
16 UNDERSTANDING YOUR INSTRUMENT PANEL

1. Tachometer
•Indicates the engine speed in revolutions per minute
(RPM x 1000).
2. Electronic Vehicle Information Center (EVIC) Display
•When the appropriate conditions exist, this display
shows the Electronic Vehicle Information Center
(EVIC) messages. Refer to “Electronic Vehicle Infor-
mation Center” in “Understanding Your Instrument
Panel” for further information.
3. Speedometer
•Indicates vehicle speed.
4. Fuel Gauge
•The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located.
5. DEF Gauge
•The DEF Gauge displays the actual level of Diesel
Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid
(DEF) is required to maintain normal vehicle opera-
tion and emissions compliance. If something is
wrong with the gauge, a DEF Warning Message or
Malfunction Indicator Light (MIL) will be displayed.
More information is available in the Electronic Ve-
hicle Information (EVIC) or Driver Information Dis-
play (DID) section under the heading of Diesel
Exhaust Fluid (DEF) Warning Messages.
NOTE:
•The gauge may take up to five seconds to update after
adding a gallon or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault related to the DEF
system, the gauge may not update to the new level. See
your authorized dealer for service.
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UNDERSTANDING YOUR INSTRUMENT PANEL 17

•The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.
•Outside temperature can affect DEF consumption. In
cold conditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position and may not
move for extended periods of time. This is a normal
function of the system.
18 UNDERSTANDING YOUR INSTRUMENT PANEL