Raytec RAYMAX DOUBLE FUSION AI Series User manual

Installation Steps
1. Mount Illuminator
2. Connect Illuminator to low voltage
power supply
3. Input 12-24V DC/ 24V AC
Optional Set-up (if required)
4. Adjust Power to alter light intensity
5. Adjust Photocell sensitivity
6. Photocell following contact
RM/RL F AI 200 Setup
7. Telemetry input and photocell
following contact
Set Up Steps
1. Position illuminator adjacent to
camera and point towards scene
2. Adjust vertical and horizontal po-
sition of lamp to ensure full field
of view illuminated
3. Tighten all fixings
Package Contents
1. Illuminator including mounting
bracket
(RM/RL F AI 200 only, includes
additional wiring loom)
Ada ptive Illumination (AI) Installation Guide
RAYMAX / RAYLUX
FUSION AI illuminator
Overview
This installation guide provides instructions for installing the RAYMAX
and RAYLUX DOUBLE FUSION “AI” series illuminators
DOUBLE FUSION
GOLDEN RULES:
• Ensureoperatingvoltageis
correct for unit being installed
(12-24V DC/ 24V AC)
Version: 4

2
RM/RL F AI 50 & 100
PhotocellPower
adjust
Photocell
adjust
12-24V DC
/24V AC
input
Power
in Made in UK
P-cell
adjust
-
+
Power
adjust
-
+
RM/RL F AI 200
Telemetry Input & Photocell
following contact (using
separate four core cable loom)
Power
adjust
-
+
Power
in Made in UK
P-cell
adjust
-
+
Telemetry
P/C Contact
Back of Unit
‘Command and Control’ Technology™ RM/RL F AI 50 & 100
Cables
1x four core cable
Orange and Brown wires= Photocell following contact.
Volt free output. Non polarity sensitive.
+ Photocell following contact
RM/RL F AI 200
1x two core, 1x four core cable loom (not attached)
RM/RL F AI 200 is supplied with additional four core
cable loom
Black & White wires = Photocell following contact.
Volt free output. Non polarity sensitive.
Brown & Blue wires = Telemetry connection.
Requires volt free input.
Bracket
Adaptive illumination bolt
LED illuminator
LED output cable x2
2.5m (8.2ft)
DC AC
Black Wire - ~
Red Wire + ~
DC AC
Black Wire - ~
Red Wire + ~
Specifications subject to change without notice. Installation
to be carried out by suitable trained and qualified personnel.
!
Install in a well
ventilated area
Do not continually
stare at lamp
Isolate mains before
removing cover
Mount PSU
to flat surface
1.5m

3
1x two core, 1x four core cable loom (not attached)
Installation
Mount illuminator
Connect Illuminator to low voltage power
supply: Installers can extend or reduce lead
length using appropriate cable and weather
proof box
Input 12-24V DC/ 24V AC
2
3
1
RM/RL F AI 200 only in addition to steps
4+5 above:
Telemetry input and photocell following
contact. Remove cap on telemetry and
photocell following contact connector.
Connect additional cable loom (see below).
5
7
6
4
Adjust Photocell sensitivity. Remove the cover
and turn the ‘photocell adjust’ to alter photocell
sensitivity to ambient lighting condition.
Photocell following contact, volt free relay
contact - normally open (day) to normally
closed (night). Photocell following contact as
standard or telemetry control option.
Clockwise=more sensitive
Anticlockwise=less sensitive
RM/RL F AI 50 & 100 only
Orange and brown wires =
Photocell following contact
RM/RL F AI 200 only
Blue and black wires =
telemetry connection for remote operation
White and brown wires =
photocell following contact connection
Adjust Power to alter light intensity.
Remove the cover and turn the ‘power adjust’
to alter the intensity of the light level.
Clockwise=increase
Anticlockwise=decrease
Note: Red =positive
Black = negative
Power
in Made in UK
P-cell
adjust
-
+
Power
adjust
-
+
Power
adjust
-
+
Power
in Made in UK
P-cell
adjust
-
+
Telemetry P/C
Contact
Optional Set-up (if required)
Note: Factory set to max. power
RM/RL F AI 50 & 100
RM/RL F AI 200 only
2
1
Note: Replace all covers tightly after
adjustment to provide IP integrity
Note: Replace all covers tightly after
adjustment to provide IP integrity

4
Set Up
Camera
Light
Light
x x Light
Camera
Match illumination to camera field of view
Position illuminator adjacent to
camera and point towards scene
(Optional night set-up for
optimum image performance)
Reduces performance May cause hot spots Best performance
Camera
1Adjust vertical position of
lamp to ensure full field of
view illuminated
2
Tighten all fixings
4
CAUTION: Do not fully loosen AI bolt.
Max x2
!
!
Adjust horizontal angle via Adaptive
Illumination (AI) (if required)
3
TARGET
Use wall bracket if you require
horizontal adjustment.

5
Technical Drawings (Not to scale)
Standard Bracketry
Optional Bracketry
Wall Mount Dome MountPtz Mount Pole Mount
RM/RL F AI 200/100/50
72mm
(2.8”)
52mm
(2”)
36mm
(1.4”)
8.5mm
(0.3”)

6
FUSION AI Specifications
RM FUSION AI 200 RM FUSION AI 100 RM FUSION AI 50
Max. Distance
Model dependent 300m 150m 40m
Consumption
~70W max 44W max 22W max
Input 12-24V DC/ 24V AC 12-24V DC/ 24V AC 12-24V DC/ 24V AC
Current 5.8A @ 12V
or 3.0A @ 24V
3.6A @ 12V
or 1.8A @ 24V
1.8A @ 12V
or 1.0A @ 24V
Weight 4.0kg
(8.8lbs)
2.5kg
(5.5lbs)
1.7kg
(3.7lbs)
Environment IP66 IP66 IP66
Dimensions
L x W x D
280 x 195 x 66 mm
(11 x 8 x 3”)
210 x 150 x 65 mm
(8 x 6 x 3”)
160 x 115 x 54mm
(6 x 4 x 2”)
RL FUSION AI 200 RL FUSION AI 100 RL FUSION AI 50
Max. Distance
Model dependent 200m 120m 40m
Consumption
~48W max 32W max 16W max
Input 12-24V DC/ 24V AC 12-24V DC/ 24V AC 12-24V DC/ 24V AC
Current 4.0A @ 12V
or 2.0A @ 24V
2.6A @ 12V
or 1.4A @ 24V
1.4A @ 12V
or 0.6A @ 24V
Weight 4.0kg
(8.8lbs)
2.5kg
(5.5lbs)
1.7kg
(3.7lbs)
Environment IP66 IP66 IP66
Dimensions
L x W x D
280 x 195 x 66 mm
(11 x 8 x 3”)
210 x 150 x 65 mm
(8 x 6 x 3”)
160 x 115 x 54mm
(6 x 4 x 2”)
INFRA-RED Series
WHITE-LIGHT Series
Integrated Command and Control™ Technology (per panel)
RM/RL F AI 50/100
•Inbuiltphotocellforautomaticon/off
operation
•Inbuiltpoweradjust
•Inbuiltphotocellleveladjust
•Photocellfollowingcontactasstandard
or telemetry control as option
RM/RL F AI 200
•Inbuiltphotocellforautomaticon/off
operation
•Inbuiltpoweradjust
•Inbuiltphotocellleveladjust
•Photocellfollowingcontact
•Telemetryinputforremoteoperation

7
Trouble Shooting
Ensure all tests are undertaken by a qualified, trained engineer.
Ensure safe working practices are followed at all times.
Step 1: Basics
• CheckpolarityofLampconnection
red=+ve, black=-ve
• Ensurepoweris12-24VDC /24VAC
• Checkphotocellisworking-coverphotocell,lightshouldturnon.
• Ensurepowersupplyissuitablyratedtoproduct-checkpage6for
specifications
• Iflongercablesused,ensuresufcientvoltageisprovidedtoallowfordrops
across the cable
If OK…
Step 2: Lamp Test
• Checkcurrentdrawoflampcorrespondstospecicationonpage6
To check lamp current remove +ve (red) lead from external power source and
connect multimeter (set to 10A) in line with the lamp. [One lead of multimeter in
common (COM), other lead into 10A socket of multimeter; set multimeter to read
Amps]. For correct current settings, see page 6.
Step 3: Set-up Camera, lens and illumination
• Checkalignmentoflamp
• Checkcameralens–fullyopenatnight&setcorrectly
• CheckmodelnumbertoRayLEDperformancespecicationtoensure
requireddistance is achievable
Step 4: Contact RayLED for further assistance
Note down:
•Model, Angle and Wavelength versions + any options
•SerialNumberofilluminator
•Cameramakeandmodel
•Lensmakeandmodel