Ryobi TSS101L Quick setup guide

RYOBI
10 in. SLIDING MITER SAW
w/LASER
MODEL NO. TSS100L
REPAIR SHEET

2
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
127
64
155
166
167
169
168
14 61
62
57
65
95
94
18
85
66
43
41
42
40
33
32
31
30
68
71
18
173
102
101
44 18
35 19
40
39
191
50
100
70
60
73
74
75
93
72
76
77
78
79
90 91 91 90
98
63
80
81
119
83 118 84 85
82
97
175 176 120 177 121
122
183
125
124
126
186
172
164
186
128
19
68
2
99
185
185
3
6
7
8
9
10
11
19
158
179
25
129
130
142 144 145 146
143
131
132
133
134
135136
137 35
19 18
14
149
14
53
62 178
152
151
150
153 154
37
171
148
155
18
160
157
49
159
160
161
165
162
170
165
38
140
141
147
138 139
26
187
27
28
180
106 29
189
188
184
24
21
20
23
22
180
156
13
14 15
123
18
17
16
163
12
4
5
58
59
6
1
141
141
34
62
62
182
181
117
115
113 112
116 114 92
114 115 117
116
96
86
18
87
88
18
89 110
109
108
103
104
105
107
106
99
82
97
111
71 69
174
68
60
99
48
47
46
45
67
56
55
54 14
53
52
195
51
190
192
193
155
3
53
50
194
164 16
163
53
197
196
36

3
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
* Standard Hardware Item – May Be Purchased Locally
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 089100113813 Extension Bar, Left ...........................................1
2 089100113002 Screw (45°) .......................................................1
3 089100118001 Clamp ...............................................................2
4 089100113004 Pivot Shaft ........................................................1
5 089100118002 * Screw (M10 x 10 mm Hex Soc. Hd.) ................1
6 089100113006 Rubber Feet......................................................5
7 089100113700 Base .................................................................1
8 089100113008 Base Plate .......................................................1
9 089100113009 Tension Spring..................................................1
10 089100118003 * Screw (M5 x 10 mm Flat Hd.)...........................3
11 089100113011 Ball....................................................................1
12 089100118908 Miter Angle Label .............................................1
13 089100118004 * Screw (M5 x 8 mm Hex Soc. Hd.) ....................1
14 089100113014 Washer (M5)....................................................17
15 089100118005 * Screw (M5 x 16 mm Pan Hd.)...........................4
16 089100113016 Locking Plate....................................................1
17 089100113017 Miter Pointer.....................................................1
18 089100113018 Washer (M4)....................................................20
19 089100118006 * Screw (M4 x 10 mm Pan Hd.).........................11
20 089100113020 Miter Handle Shaft............................................1
21 089100113021 Table ................................................................1
22 089100113022 Right Throat Plate.............................................1
23 089100113023 Left Throat Plate...............................................1
24 089100113024 Extension Nose ................................................1
25 089100113025 Miter Lock Knob...............................................1
26 089100113026 Fence................................................................1
27 089100118904 Fence Scale Label ............................................1
28 089100113028 Washer..............................................................4
29 089100113029 * Screw (M8 x 25 mm Hex Soc. Hd.) ..................4
30 089100113030 Sliding Fence....................................................1
31 089100113031 Inner Plate (Cable Bracket A) ...........................1
32 089100113032 Cable Bracket A ...............................................1
33 089100113800 Work Clamp Assembly (A)................................1
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence
regarding your MITER SAW or when ordering repair parts.
KEY PART
NO. NUMBER DESCRIPTION QTY.
34 089100113814 Extension Bar, Right .........................................1
35 089100113035 Spring Washer ..................................................6
36 089100118036 * Washer (M14) ...................................................1
37 089100118014 * Screw (M4 x 8 mm Pan Hd.).............................2
38 089100113187 Ground Terminal ...............................................1
39 089100113804 Saw Blade .......................................................1
40 089100113040 Blade Flange (45°) ............................................2
41 089100113041 * Bolt (M8 x 20 mm Hex Hd. LH) ........................1
42 089100113042 Blade Washer ...................................................1
43 089100113043 * Screw (M5 x 12 mm).........................................2
44 089100113044 Protection Plate................................................1
45 089100113045 Shaft A..............................................................1
46 089100113046 Sleeve B ...........................................................1
47 089100113047 Torsion Spring A ...............................................1
48 089100113048 Adjustable Knob, for Blade Guard ...................3
49 089100118031 Replacement Lens (Indicator Cap)...................1
50 089100118030 * Screw (M5 x 10 mm).........................................2
51 089100118700 Motor Assembly ...............................................1
52 089100113052 * Screw (M5 x 10 mm Pan Hd.)...........................4
53 089100113053 Spring Washer ..................................................9
54 089100113054 Mounting Plate .................................................1
55 089100113055 Blade Release Knob.........................................1
56 089100113056 Blade Release Plate .........................................1
57 089100113057 Compression Spring, for Blade Release Plate .1
58 089100118910 Warning Label (L)..............................................1
59 089100118913 Warning Label (R) .............................................1
60 089100113060 * Lock Nut (M5), for Safety Knob........................2
61 089100113061 * Screw (M5 x 25 mm Pan Hd.)...........................2
62 089100113062 * Screw (M5 x 30 mm Pan Hd.)...........................8
63 089100118029 * Bolt (M8 x 30 mm Hex. Hd.) ............................1
64 089100113064 Carry Handle Assembly....................................1
65 089100113065 Upper Blade Guard ..........................................1
66 089100118028 * Hex Nut (M8) ....................................................1

4
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
* Standard Hardware Item – May Be Purchased Locally
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence
regarding your MITER SAW or when ordering repair parts.
KEY PART
NO. NUMBER DESCRIPTION QTY.
67 089100113067 Spring Washer ..................................................3
68 089100113068 * Screw (M6 x 20 mm Hex Soc. Hd.) ..................5
69 089100118027 Tube..................................................................1
70 089100113070 Dust Adaptor ....................................................1
71 089100118026 * Screw (M4 x 12 mm Pan Hd.)...........................4
72 089100113072 Pivot Plate ........................................................1
73 089100113805 Dust Bag...........................................................1
74 089100113905 No Hands Label................................................1
75 089100113075 Torsion Spring B ...............................................1
76 089100113076 Lower Blade Guard ..........................................1
77 089100113077 Fix Plate (Lower Blade Guard)..........................1
78 089100118007 * Carriage Bolt (M5 x 14 mm) .............................1
79 089100113079 Blade Guard Plate ............................................1
80 089100113080 Linkage Arm .....................................................1
81 089100118008 Screw A (M6), for Link Plate .............................1
82 089100113082 Elastic Pin (M5 x 10 mm)..................................2
83 089100113083 Cord Protection Tube A Grommet....................1
84 089100113084 Cable Bracket B ...............................................1
85 089100113085 * Screw (M4 x 8 mm Hex Soc. Hd.) ....................2
86 089100113086 Slide Lock Knob, for Slide Bar .........................1
87 089100113087 * Screw (M4 x 8 mm Pan Hd.).............................1
88 089100113088 Bevel Pointer ...................................................1
89 089100113089 Sliding Bar .......................................................2
90 089100113090 Lock Ring (65Mn) .............................................2
91 089100113091 Roller ................................................................2
92 089100118025 Sleeve Bearing .................................................1
93 089100113093 Screw (M5 Flat Hd.)..........................................1
94 089100118032 Screw (M4x12 mm Hexagon Socket)...............1
95 089100113095 * Screw (M4 x 50 mm).........................................1
96 089100118015 Screw B (M6), for Link Plate.............................1
97 089100113097 * Screw (M6 x 8 mm Flat Hd.).............................2
98 089100113098 Laser Bracket ...................................................1
99 089100113099 * Nut (M6)............................................................5
100 089100118701 Laser Assembly ................................................1
101 089100113101 Lock Down Pin Button .....................................1
102 089100113102 Elastic Pin ........................................................2
103 089100113103 Blade Guard Bracket .......................................1
104 089100113104 Spring ..............................................................1
105 089100113105 Lock Down Pin (45°).........................................1
106 089100113106 Lock Knob B (Work Clamp Assembly) .............2
107 089100113107 Lock Knob A (Extension Fence) .......................1
108 089100113108 Screw (M4 x 10 mm Flat Hd.).........................12
109 089100113109 Washer..............................................................1
110 089100113110 * Screw (M6)........................................................1
111 089100118009 * Screw (M6 x 35 mm Hex Soc. Hd.) ..................2
112 089100113112 Washer .............................................................1
113 089100113113 * Lock Nut (M16) .................................................1
114 089100113114 Sleeve Bearing (LM25UU) ................................3
115 089100113115 Washer..............................................................4
116 089100113116 Bearing Cover...................................................2
117 089100113117 Absorbing Vibration Pin....................................2
118 089100113118 Connection Backlash .......................................1
119 089100118040 Power Cord ......................................................1
120 089100113189 Bevel Lock Lever..............................................1
121 089100113121 Washer .............................................................1
122 089100113122 Arm Support Bracket........................................1
123 089100118023 Miter Handle Cap .............................................1
124 089100118905 Bevel Scale Label.............................................1
125 089100113125 Connection Shaft..............................................1
126 089100113126 * Screw (M6 x 20 mm Hex Soc. Hd.) ..................1
127 089100113127 Spacer ..............................................................3
128 089100113128 Support Wing ...................................................1
129 089100113129 Output Shaft (45°).............................................1
130 089100113130 Key (M5 x 10 mm) ............................................1
131 089100113131 Ball Bearing (6304-2RZ) ...................................1
132 089100113132 Absorbing Vibration Washer.............................1

5
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
* Standard Hardware Item – May Be Purchased Locally
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence
regarding your MITER SAW or when ordering repair parts.
KEY PART
NO. NUMBER DESCRIPTION QTY.
133 089100113133 Retaining Ring ..................................................1
134 089100113134 Gear..................................................................1
135 089100113135 Retaining Ring ..................................................1
136 089100113136 Output Shaft Bushing.......................................1
137 089100113137 * Screw (M8)........................................................1
138 089100113138 * Screw (M5 x 12 mm Flat Hd.)...........................4
139 089100113139 Front Motor Cover............................................1
140 089100113140 Toothed Washer................................................1
141 089100113141 * Hex Nut (M5) ....................................................6
142 089100113142 Ball Bearing (6201-2RZ) ...................................1
143 089100113734 Armature Assembly (Inc. Key Nos. 142
and 144)............................................................1
144 089100113144 Ball Bearing (6001-2RZ) ...................................1
145 089100113145 Baffle Plate .......................................................1
146 089100113146 * Screw (M5 x 70 mm).........................................2
147 089100113147 Bearing Bushing ...............................................1
148 089100113148 Field Assembly .................................................1
149 089100113149 Motor Housing..................................................1
150 089100113150 Brush Holder ....................................................2
151 089100113151 Brush Assembly ...............................................2
152 089100113152 Brush Cap ........................................................2
153 089100113153 Motor End Cover ..............................................1
154 089100118010 * Screw (M4.8 × 6.5 mm) ....................................3
155 089100118011 * Screw (M4.2 x 13 mm)....................................11
156 089100118022 Adjustment Spring............................................1
157 089100113157 * Screw (M3.2 x 8 mm)........................................2
158 089100118021 Adjustable Support Foot ................................. 1
159 089100113159 Transformer ......................................................1
160 089100113736 Handle Assembly..............................................1
161 089100113161 Laser Switch.....................................................1
162 089100118039 Switch...............................................................1
163 089100118020 * Lock Washer (M5).............................................1
164 089100118019 * Screw (M5 x 10 mm).........................................1
165 089100113165 * Square Nut (M5) ...............................................4
166 089100118012 * Screw (M2.9 × 16 mm) .....................................1
167 089100113167 Terminal Block ..................................................1
168 089100113168 Bend Relief .......................................................1
169 089100113169 Power Cord Clamp...........................................1
170 089100113170 Male Connection w/Wire, for Laser Light.........1
171 089100113171 Magnetic Ring w/Winding ................................2
172 089100118038 Spring ...............................................................1
173 089100113173 Cord Protection Tube B Grommet....................1
174 089100118035 Spacer ..............................................................1
175 089100113175 Screw, for Bevel Lock Knob .............................1
176 089100113176 Spring, for Bevel Lock Knob ............................1
177 089100118013 Bevel Lock Bolt (M10) ......................................1
178 089100118903 Data Label ........................................................1
179 089100118017 * Screw (M4 x 25 mm Pan Hd.)...........................1
180 089100113180 Spring Washer (M8) ..........................................4
181 089100113806 * Hex Key (5 mm) ................................................1
182 089100113807 * Hex Key (6 mm) ................................................1
183 089100113808 Wrench .............................................................1
184 089100118016 Adjustment Washer ..........................................1
185 089100118900 No Hands Label................................................2
186 089100118907 Operation Label................................................2
187 089100118909 Miter Lock Label...............................................1
188 089100118911 Laser Warning Label.........................................1
189 089100118906 Sliding Fence Instruction Label ........................1
190 089100118902 Loosen Bolt Indicator Label .............................1
191 089100113904 Exactline Label .................................................1
192 089100113900 Logo Label (Large)............................................1
193 089100118901 Upper Guard Warning Label.............................1
194 089100113901 Logo Label (Small)............................................1
195 089100108072 Hang Tag ..........................................................1

6
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
* Standard Hardware Item – May Be Purchased Locally
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence
regarding your MITER SAW or when ordering repair parts.
KEY PART
NO. NUMBER DESCRIPTION QTY.
196 089100118700 Motor Assembly
(Inc. Key Nos. 14, 18, 19, 35, 37, 38, 53, 62,
137, 138, 139, 140, 141, 143, 145, 146, 147,
148, 149, 150, 151, 152, 153, 154 and 197).....1
197 089100113733 Output Spindle Assembly
(Inc. Key Nos. 129-136)....................................1
Not Shown Items:
198 089100113710 Table Assembly
(Inc. Key Nos. 12-25. 53, 99, 108, 111,
123-126, 156, 158, 163-164, 179, 184
and 186-187) ....................................................1
199 089100113717 Fence Assembly
(Inc. Key Nos. 26-30, 68,
106-107, 180 and 189) .....................................1
200 089100113720 Lower Blade Guard Assembly
(Inc. Key Nos. 60, 72, 74-81,
90-91, 93, 96 and 174) .....................................1
201 089100113740 Upper Guard Assembly
(Inc. Key Nos. 14, 18-19, 35, 40-48, 52-57,
60-62, 64-65, 67-68, 70, 83, 95, 99, 119,
155 166-169, 173 and 190-194).......................1
202 089100113750 Slide Bar Guard Support Bracket Assembly
(Inc. Key Nos. 6, 18-19, 31-32, 63, 66, 69,
71, 82-89, 92, 94, 97-99, 101-105, 112-122,
173, 175-177 and 188) .....................................1
203 089100113007 Base Assembly (Not Shown)
(Inc. Key Nos. 2, 4-8, 10-12, 58-59, 68, 99,
127 and 185).....................................................1
987000212 Operator’s Manual
9-16-08
(Rev:03)

7
RYOBI 10 in. SLIDING MITER SAW w/LASER – MODEL NUMBER TSS100L
WIRING DIAGRAM
WHITE LEAD
WHITE LEAD
POWER
CORD
BLACK
LEAD
YELLOW
LEAD
YELLOW LEAD
YELLOW
LEAD
BROWN
LEAD
MOTOR
BRUSHES
SWITCH