ReelCraft 30000 Series User manual

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
Operating Instructions
and Parts List for
Series 30000
Hose Reels
-POWER DRIVEN -
SAFETY PRECAUTIONS
Personal injury and/or equipment
damage may result if proper safety
precautions are not observed.
•Ensure that the reel has been properly
installed before connecting supply line
(see installation instructions).
•Bleed fluid/gas pressure from system
before servicing reel.
•Before connecting reel to supply line
ensure that supply line pressure does
not exceed maximum rated working
pressure of reel.
•Do not play pranks on other personnel.
Even low pressure is very dangerous
and can cause irrepairable damage or
death.
•Do not wear loose fitting clothing while
operating reel.
•Be aware of other personnel in work
area.
•Be aware of other machinery in work
area.
•If a leak occurs in the hose or reel,
remove supply line pressure
immediately.
•If the reel is power driven check for
loose, frayed, and/or broken wires before
operating.
•Treat and respect a hose reel as any
other piece of machinery, observing all
common safety practices.
- MANUAL DRIVEN -
Form No: 534-89
Rev: 2/09

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
12 — 12 Volt D.C.
24 — 24 Volt D.C.
10 — 115 Volt A.C.
4A — 1 1/2 hp (Air Motor)
6A — 4 hp (Air Motor)
L - 1000 PSI (69 bar)
M - 3000 PSI (207 bar)
06 - 6” (150mm) Width of spool
12- 12” (300mm) Width of spool
18- 18” (450mm) Width of spool
22- 22” (560mm) Width of spool
28- 27” (559 mm) Width of spool
Drive Type
Swivel Size
Width of Spool
Pressure Type
Power Source
0 — No Swivel
2 — 1/2” (12mm) I.D.
3 — 3/4” (19mm) I.D.
4 — 1/2” (12mm) Dual
5 — 3/4” (19mm) Dual
6 — 1/4” (6.4mm) Dual
7 — 1” (25.4mm) I.D.
8 — 1/2” Pressure Wash
EA 3 2 1 12 L 12 D X
Electric
Current Type
Explosion Proof
X
A — A.C.
D — D.C.
Electric
Motor only
MODEL NUMBER
SIGNIFICANCE
AA - Air, Pneumatic motor driven
BA - Bevel crank - Front position
CA - Hand crank direct drive
EA - Electric driven, AC or DC
HA - Hydraulic driven
NOTE:
This chart is for reference purposes only. Reels cannot
be ordered by selecting from this chart. Please consult
manufacturer for additional models not listed in chart
or for any questions about option combinations.
Part Number A B C D E
EA33006 M12D 11” 6” 19” 19¾” ---
EA33112 M12D 17” 12” 25¼” 15¾” ---
EA33118 M12D 23” 18” 31¼” 21¾” ---
EA33122 M12D 27” 22” 35¼” 25¾” ---
EA33128 M12D 22” 27” 40¼” 30¾” ---
EA33106 M10A 11” 6” 19” 9¾” ---
EA33112 M10A 17” 12” 25¼” 15¾” ---
EA33118 M10A 23” 18” 31¼” 21¾” ---
EA33122 M10A 27” 22” 35¼” 25¾” ---
EA33128 M10A 32” 27” 40¼” 30¾” ---
AA33106 M4A 11” 6” 19” 9¾” ---
AA33112 M4A 17” 12” 25¼” 15¾” ---
AA33118 M4A 23” 18” 31¼” 21¾” ---
AA33122 M4A 27” 22” 35¼” 25¾” ---
AA33128 M4A 32” 27” 40¼” 30¾” ---
AA33106 M6A 11” 6” 19” 9¾” ---
AA33112 M6A 17” 12” 25¼” 15¾” ---
AA33118 M6A 23” 18” 31¼” 21¾” ---
AA33122 M6A 27” 22” 35¼” 25¾” ---
AA33128 M6A 32” 27” 40¼” 30¾” ---
CA33106 M 11” 6” --- 9¾” 19”
CA33112 M 17” 12” --- 15¾” 25”
CA33118 M 23” 18” --- 21¾” 31”
CA33122 M 27” 22” --- 25¾” 35”
CA33128 M 32” 27” --- 30¾” 40”
DIMENSIONAL DATA
IMPORTANT
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
INSTALLATION INSTRUCTIONS
Inspection
Unpack and inspect the reel for damage.
Turn the reel by hand to check for smooth
operation. Check for completeness.
Mounting of all hose reels
NOTE: Ensure that mounting surface is flat
to prevent binding on reel after it is
mounted.
1. Two 1/2” diameter mounting holes are
located at the base of each side
support panel (2 each). Mount reel
using four (customer supplied) bolts;
tightening them securely to ensure a
solid, rigid attachment.
2. Perform the following steps only after
all other installation steps, pertaining
to your particular reel, are
accomplished. Refer to page 4 for
special instructions.
NOTE: A flexible hose connection must be
used to compensate for any offset between
the supply line and the reel swivel.
3. Apply thread compound to all threads.
4. Thread male connector of supply line
into swivel. Tighten securely.
Manual Driven Reels
Additional mounting instructions are not
required.
Power Driven Reels
1. Determine which end of reel motor is
mounted on. If the original factory
configuration is not condusive to your
application, see section in the manual
titled “Modifcations”.
CAUTION: Remove all electrical power
when wiring. Do not “hot-wire”. Observe
all applicable NEC/OSHA requirements.
2. Ensure that supply and motor voltage
ratings are compatible.
3. Consult wiring diagrams and determine
which one is applicable to your reel.
4. Perform electrical wiring following
applicable diagram.
Wiring Diagrams
Air Driven Reels
1. Determine which end of reel, motor is
to be mounted on. If the original
factory configuration is not condusive
to your application see section in the
manual titled, “Modifications”.
WARNING: Do not exceed 100 PSI motor
inlet pressure. Use an FRL or control valve
in line to adjust speed of motor.
2. Connect air line to motor in accordance
with diagram.
Connection shown gives
counter-clockwise rotation
looking at end of motor
shaft. To reverse rotation,
interchange leads 5 and 6.
Single Pole
Single-Throw
12/24 Volt D.C.
Double Pole
Single-Throw
110 Volt A.C.

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
Connecting the hose
CAUTION: Do not connect the hose to the
connecting tube assembly until after hose
reel has been installed. Fully extend and
charge hose before winding on ot reel.
Momentarily open control valve, when
initially charging, to purge hose of gases.
When fluid appears at control valve, close
valve. This prevents flattening of the hose
and excessive pressure on the drum when
fluid supply is reinitialized at a later time.
1. Apply thread compound to all threads.
2. Hand thread male hose connector into
connecting tube assembly.
3. Using a wrench, firmly hold onto
connecting tube assembly while
tightening hose connector.
OPERATING INSTRUCTIONS
WARNING-PREVENT STATIC
SPARKING: When working around flam-
mable liquids such as solvents, paints,
chemicals or petroleum products, ensure
that the hose reel, hose and the equipment
being serviced are properly grounded. Use
grounded hose(s) (static wire). Use an
ohmmeter to check continuity of the
ground circuit. Fire and/or explosion can
result if proper grounding is not achieved.
If reel is power or air driven, be careful of
chain/sprocket drive system. Keep hands
clear. Do not wear loose fitting clothing.
Pull hose from the reel by grasping the
hose itself, not the control handle or
swivel.
SERVICE INSTRUCTIONS
Replacing the hose
1. Using a wrench, firmly hold onto the
connecting tube assembly while
removing hose connector.
2. Follow procedures for “Connecting the
hose” (refer to installation
instructions).
Replacing the swivel
CAUTION: Remove supply line pressure
before performing the following procedure.
1. Remove supply line from swivel.
2. Remove swivel assembly from inlet
shaft.
3. Install swivel assembly to inlet shaft by
reversing steps 1 and 2. Apply thread
compound to all threads.
Replacing the motor
CAUTION: Before replacing the motor,
remove all electrical power (power driven)
or air pressure (air driven) from motor.
1. Disconnect wiring/air lines from motor.
2. Remove bolts securing motor mounting
bracket to reel. Remove bracket (refer
to diagram on page 5).
3. Install swivel assembly to inlet shaft by
reversing steps 1 and 2. Apply thread
compound to all threads.
Replacing the chain
CAUTION: Before replacing the chain,
remove all electrical power (power driven)
or air pressure (air driven) from motor.
1. Loosen (do not remove) bolts securing
motor mounting bracket in place.
2. Remove chain master-link.
3. Remove chain master-link. Install new
chain by reversing steps 1 and 2
above.
(3) places air motor
(4) places electric motor
(4) places

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
ADJUSTMENT PROCEDURES
Adjusting the reel
1. Adjust reel drag by loosening or
tightening set screw on hub casting on
manual driven reel.
Adjusting the chain tension
CAUTION: Before adjusting the chain
tension, remove all electrical power (power
driven) or air pressure (air driven) from
motor. Over-tensioned (tightening) of
chain results in reduced motor life. Adjust
to allow between 1/4 and 1/2 inch play in
chain.
1. Loosen bolts (do not remove) securing
motor mounting bracket to reel.
2. Move motor mounting bracket and
motor until proper chain tension is
obtained.
3. Tighten motor mounting bracket bolts.
MODIFICATIONS
CAUTION: Remove electrical reel power
and release all pressure from hoses before
beginning any modification.
Motor mounting
If it is desired that the motor be mounted
on the opposite end of the hose reel:
1. Remove bolts securing motor mounting
bracket and sprocket to reel assembly.
2. Assemble components to other end of
reel.
Hand crank to motor driven
conversion
It is possible to convert a manual driven
hose reel to a power or air driven type.
Contact Reelcraft customer service for
information.
(4) places
(6) places

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
ITEM DESCRIPTION QTY. XX3XX06 XX3XX12 XX3XX18 XX3XX22 XX3XX28
2Screw, 5/16-12 x 5/8” 9S317-31 S317-31 S317-31 S317-31 S317-31
3Side frame 2260403 260403 260403 260403 260403
5Nut, 5/16-18 8S85-7 S85-7 S85-7 S85-7 S85-7
6Spool flange 2260399-3 260399-3 260399-3 260399-3 260399-3
7Snap ring 4300007 300007 300007 300007 300007
11 Tie rod 4260402-100 260402-200 260402-300 260402-400 260402-500
12 Spacer 4260401-1 260401-2 260401-3 260401-4 260401-5
15 Lock handle ass’y 1280109 280109 280109 280109 280109
20 Screw, 5/16-18 x 1/2” 8S2-51 S2-51 S2-51 S2-51 S2-51
21 Nut, 5/16-18 8300107 300107 300107 300107 300107
22 Cross brace 2261501-1 261501-2 261501-3 261501-4 261501-5
ITEM DESCRIPTION QTY. XX301XX XX321XX L XX321XX M XX331XX XX331XX L XX381XX M
1Swivel assembly 1None 600822-2 600596-2 600599-2 600822-3 600596-3
8Inlet assembly 1600327-2 600327-2 600327-2 600327-2 600327-2 600327-2
9O-ring 1S211-120 S211-120 S211-120 S211-120 S211-120 S211-120
10 Screw, 5/16-18 x 3/4” 4S7-51 S7-51 S7-51 S7-51 S7-51 S7-51
13 Hub & bushing ass’y 3600640 600640 600640 600640 600640 600640
19 Support shaft 1260770 260770 260770 260770 260770 260770
24 Screw, 1/4-20 x 5/8” 3S2-42 S2-42 S2-42 S2-42 S2-42 S2-42
ITEM DESCRIPTION QTY. XX341XX L XX341XX M XX351XX XX3XX06 XX3XX12 XX3XX18 XX3XX22 XX3XX22
1Swivel assembly 2600822-2 600596-2 600596-2 --- --- --- --- ---
8Inlet shaft assembly 1--- --- --- 600189-1 600189-2 600189-3 600189-4 600189-5
14 Set screw 2--- --- --- 300006 300006 300006 300006 300006
23 Reducer bushing 4S174-109 S174-109 --- --- --- --- --- ---
24 Screw, 1/4-20 x 5/8” 3S318-48 S318-48 S318-48 S2-42 S2-42 S2-42 S2-42 S2-42
ITEM PART NO. DESCRIPTION QTY.
4300099 Set screw 3/8 brass 1
14 300006 Set screw, 3/8-16 x 1/2” 1
16 300089 Set screw 3/8 square head 1
17 S137-4 Snap ring 1
18 600102 Crank handle assembly 1
Parts common to all Series 30000 hose reels
Parts common to single outlet Series 30000 hose reels
Parts common to dual outlet Series 30000 hose reels
Parts common to manual driven
Series 30000 hose reels

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
1
2
3
4
5
6
7
8
8
10
9
11
12
13
14
6
2
13
15
16
7
17
18
19
2
20
3
21
22
23
8
7
13
24
13
20

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
E-mail: [email protected] • Internet: www.reelcraft.com
ITEM PART NO. DESCRIPTION QTY.
8260403 REF. Side frame -
9S79-3 Flange nut 10-32 6
10 260407 Spool gear 1
11 260410 Spacer, gear 6
12 S27-112 Screw 10-31 x 1 1/8” 6
13 260399-3 REF. Spool flange -
14 260406 Chain, drive #35 1
Parts common to all motorized
Series 30000 hose reels
ITEM DESCRIPTION QTY. X4A X6A
1Drive motor 1260428 260429
2Gear, motor 1260436 260408
3Screw 5/16 -18 x 5/8” 4S2-52 S2-52
4Bracket, motor 1260405 260433
5Washer 11 300039 300039
6Screw 5/16-18 x 5/8” 6S2-42 S2-51
7Lock nut 5/16-18 12 S85-7 S85-7
Parts common to air motor driven Series 30000
hose reels (reference model number significance)
ITEM DESCRIPTION QTY. X12D X24D
1Drive motor 1260409 260450
2Gear, motor 1260408 260408
3Screw 5/16-18 x 5/8” 4S2-52 S2-52
4Bracket, motor 1260405 260405
5Washer 4300039 300039
6Screw 5/16-18 x 5/8” 4S2-52 S2-52
7Lock nut 5/16-18 4S85-7 S85-7
Parts common to 1/3 horse power motor driven
Series 30000 hose reels
(reference model number significance)
ITEM DESCRIPTION QTY. H3XXXX X
1Drive motor 1260553
2Gear, motor 1260436
3Screw 5/16-18 x 5/8” 4S2-52
4Bracket, motor 1260405
5Washer 4300039
6Screw 5/16-18 x 5/8” 4S2-53
7Lock nut 5/16-18 8S85-7
Parts common to hydraulic driven Series 30000
hose reels (reference model number significance)
ITEM DESCRIPTION QTY. X12DX X24DX X10AX
1Drive motor 1260583 260626 260430
2Gear, motor 1260434 260434 260434
3Screw 3/8-16 x 3/4” 4S44-3 S44-3 S44-3
4Bracket, motor 1260456 260456 260456
5Washer 4300039 300039 300039
6Screw 5/16-18 x 5/8” 4S2-52 S2-52 S2-52
Parts common to 1/2 horse power explosion proof motor
driven Series 30000 hose reels (reference model number significance)
1
2
3
4
5
6
8
9
10
11
7
14
13
12
Hydraulic
Motor
1/2 H.P.
Explosion
Proof Motor
Air Motor
1/3 H.P.
Motor