Reflex Servitec 35-120 User manual

Servitec 35-120 with Touch controller 06.07.2016 - Rev. B
Vacuum spray degassing
GB
Operating manual
Original operating manual

Contents
Servitec 35-120 with Touch controller — 06.07.2016 - Rev. B English —
3
English
Contents
1Notes on the operating manual.....................................................................................................................................................5
2Liability and guarantee...................................................................................................................................................................5
3Safety................................................................................................................................................................................................6
3.1 Explanation of symbols........................................................................................................................................................................6
3.2 Personnel requirements ......................................................................................................................................................................7
3.3 Personal protective equipment..........................................................................................................................................................7
3.4 Intended use..........................................................................................................................................................................................7
3.5 Inadmissible operating conditions.....................................................................................................................................................7
3.6 Residual risks .........................................................................................................................................................................................8
4Description of the device................................................................................................................................................................9
4.1 Description.............................................................................................................................................................................................9
4.2 Overview ..............................................................................................................................................................................................10
4.3 Identification .......................................................................................................................................................................................13
4.3.1 Nameplate........................................................................................................................................................................13
4.3.2 Type code..........................................................................................................................................................................13
4.4 Function ...............................................................................................................................................................................................14
4.5 Scope of delivery.................................................................................................................................................................................17
4.6 Optional equipment and accessories ..............................................................................................................................................17
5Technical data ...............................................................................................................................................................................18
5.1 Electrical system..................................................................................................................................................................................18
5.2 Dimensions and connections............................................................................................................................................................18
5.3 Operation .............................................................................................................................................................................................19
6Installation.....................................................................................................................................................................................20
6.1 Installation conditions .......................................................................................................................................................................21
6.1.1 Incoming inspection .......................................................................................................................................................21
6.2 Preparatory work ................................................................................................................................................................................21
6.3 Execution..............................................................................................................................................................................................22
6.3.1 Fitting the add-on components....................................................................................................................................22
6.3.2 Floor mounting................................................................................................................................................................23
6.3.3 Wall mounting .................................................................................................................................................................23
6.3.4 Hydraulic connection......................................................................................................................................................24
6.4 Switching and make-up variants......................................................................................................................................................27
6.4.1 Pressure-dependent "Magcontrol" make-up mode...................................................................................................27
6.4.2 Level dependent "Levelcontrol" make-up mode .......................................................................................................28
6.5 Electrical connection ..........................................................................................................................................................................30
6.5.1 Terminal plan, connection component........................................................................................................................32
6.5.2 Terminal plan, operating unit........................................................................................................................................34
6.5.3 RS-485 interface...............................................................................................................................................................35
6.6 Installation and commissioning certificate.....................................................................................................................................35
7Commissioning..............................................................................................................................................................................36
7.1 Checking the requirements for commissioning.............................................................................................................................36
7.2 Setting the minimum operating pressure for Magcontrol...........................................................................................................37
7.3 Modifying the controller's start routine ..........................................................................................................................................39
7.4 Filling the device with water and venting ......................................................................................................................................39
7.5 Vacuum test.........................................................................................................................................................................................41
7.6 Hydraulic equalisation .......................................................................................................................................................................42
7.7 Use the device to fill the facility system with water......................................................................................................................45

Contents
4 — English Servitec 35-120 with Touch controller — 06.07.2016 - Rev. B
7.8 Setting the degassing programme in the Customer menu .........................................................................................................45
7.9 Parametrising the controller in the Customer menu ....................................................................................................................45
7.10 Starting Automatic mode..................................................................................................................................................................46
8Operation ...................................................................................................................................................................................... 47
8.1 Operating modes................................................................................................................................................................................47
8.1.1 Automatic mode..............................................................................................................................................................47
8.1.2 Manual mode...................................................................................................................................................................48
8.1.3 Stop mode........................................................................................................................................................................49
8.1.4 Summer operation..........................................................................................................................................................49
8.2 Restarting.............................................................................................................................................................................................50
9Controller...................................................................................................................................................................................... 51
9.1 Operator panel ....................................................................................................................................................................................51
9.2 Calibrating the touch screen.............................................................................................................................................................52
9.3 Modifying the controller's start routine..........................................................................................................................................53
9.4 Configuring settings in the controller .............................................................................................................................................56
9.4.1 Customer menu...............................................................................................................................................................56
9.4.2 Service menu....................................................................................................................................................................60
9.4.3 Default settings ...............................................................................................................................................................60
9.4.4 Degassing programmes – overview.............................................................................................................................61
9.4.5 Setting degassing programmes....................................................................................................................................62
9.5 Messages..............................................................................................................................................................................................64
10 Maintenance................................................................................................................................................................................. 67
10.1 Exterior leak test .................................................................................................................................................................................68
10.2 Cleaning ...............................................................................................................................................................................................69
10.2.1 Cleaning the dirt trap......................................................................................................................................................69
10.3 Function test........................................................................................................................................................................................70
10.4 Maintenance certificate.....................................................................................................................................................................71
10.5 Inspection ............................................................................................................................................................................................72
10.5.1 Pressure-bearing components......................................................................................................................................72
10.5.2 Inspection prior to commissioning...............................................................................................................................72
10.5.3 Inspection intervals.........................................................................................................................................................72
11 Disassembly.................................................................................................................................................................................. 73
12 Annex ............................................................................................................................................................................................ 74
12.1 Reflex Customer Service ....................................................................................................................................................................74
12.2 Conformity and standards.................................................................................................................................................................75
12.3 Certificate No. of the CE type test.....................................................................................................................................................76
12.4 Guarantee ............................................................................................................................................................................................76
Servi t ec 35 -120 with Touch controller
06.07.2016-Rev. B

Notes on the operating manual
Servitec 35-120 with Touch controller — 06.07.2016 - Rev. B English —
5
1Notes on the operating manual
This operating manual is an important aid for ensuring the safe and reliable functioning of the device.
The operating manual will help you to:
• avoid any risks to personnel.
• become acquainted with the device.
• achieve optimal functioning.
• identify and rectify faults in good time.
• avoid any faults due to improper operation.
• cut down on repair costs and reduce the number of downtimes.
• improve the reliability and increase the service life of the device.
• avoid causing harm to the environment.
Reflex Winkelmann GmbH accepts no liability for any damage resulting from failure to observe the information in this operating manual.
In addition to the requirements set out in this operating manual, national statutory regulations and provisions in the country of
installation must also be complied with (concerning accident prevention, environment protection, safe and professional work practices,
etc.).
This operating manual describes the device with basic equipment and interfaces for optional equipment with additional functions. For
optional equipment and accessories, see chapter 4.6 "Optional equipment and accessories" on page 17 .
Note!
Every person installing this equipment or performing any other work at the equipment is required to carefully read this
manual prior to commencing work and to comply with its instructions. The manual
is to be provided to the device operator
and must be stored near the device for access at any time.
2Liability and guarantee
The device has been built according to the state of the art and recognised safety rules. Nevertheless, its use can pose a risk to life and
limb of personnel or third persons as well as cause damage to the system or other property.
It is not permitted to make any modifications at the device, such as to the hydraulic system or the circuitry.
The manufacturer shall not be liable nor shall any warranty be honoured if the cause of any claim results from one or more of the
following causes:
• Improper use of the device.
• Unprofessional commissioning, operation, service, maintenance, repair or installation of the device.
• Failure to observe the safety information in this operating manual.
• Operation of the device with defective or improperly installed safety/protective equipment.
• Failure to perform maintenance and inspection work according to schedule.
• Use of unapproved spare parts or accessories.
Prerequisite for any warranty claims is the professional installation and commissioning of the device.
Note!
Arrange for Reflex Customer Service to carry out commissioning and annual mainten
ance, see chapter 12.1 "Reflex
Customer Service
" on page 74 .