REID LIFTING porta-gantry 500 Supplement

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PB
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Assembly & Operation
ASSEMBLY VIDEO

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CONTENTS
INTRODUCTION
CORRECT OPERATION
• Inspection Prior To Initial Operation
• Inspection Before Starting Work
• Maximum Capacity
• Notes For Correct Usage
• Warning
• Attaching The Load
• Temperature Range
• Regulations
• Inspection/Maintenance
• Regular Inspections
• Maintenance/Repair
• Marking
• ATE X
• Language
ASSEMBLY INSTRUCTIONS
VARIANTS AND OPTIONS
• Wind Up Jack Legs
• Ratchet Beam Elevation System
• Customised Configurations
• P O RTA -GANTRY 5000
• P O RTA -GANTRY RAPIDE
DETAILED DIMENSIONS
QUALITY & SAFETY
• Accreditations
INSPECTION RECORD
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INTRODUCTION
All users must read these operating instructions
carefully prior to the initial operation. These instructions
are intended to acquaint the user with the machine/
hoist and enable him/her to use it to the full extent of its
intended capabilities.
The operating instructions contain important
information on how to handle the gantry in a safe,
correct and economic way. Acting in accordance with
these instructions helps to avoid dangers, reduce repair
costs and down time and to increase the reliability and
lifetime of the gantry.
Anyone involved in doing any of the following work with
the gantry must read the operation instructions and act
accordingly:
• operation, including preparation, troubleshooting
during operation and cleaning
• maintenance, inspection, repair
• transport
Apart from the operating guide, health & safety and
accident prevention act valid for the respective country
and area where the gantry frame is used, the commonly
accepted regulations for safe and professional work
must be adhered to.
It is incumbent on the user or instigator of work with
the equipment that all users have suitable medical and
physical capabilities. Likewise the competent person
should ensure there is a rescue plan in place in the event
of an emergency that could occur during the work.
N.B. This document should form an element of the
overriding Risk Assessment and Method Statement
required for each lift.
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CORRECT OPERATION
Inspection prior to initial operation
Each P O RTA -GANTRY must be inspected prior to initial
operation by a competent person. The inspection
is visual and functional and shall establish that the
structure is safe and has not been damaged by
incorrect assembly, transport or storage. Inspections
are instigated by the user.
Inspection before starting work
The inspection procedure requires that a valid
inspection/test certificate has been submitted to and
checked by the user.
Before starting work inspect the gantry assembly and all
load-bearing components for visual defects. Check the
integrity of all profiles for denting and bolt holes for wear
and elongation. Furthermore, test the trolley for free
movement along the beam.
Ensure that the overall working load limit (WLL) limit is
adhered to – following the necessary Risk Assessment
and Method Statement.
Maximum capacity
The P O RTA -GANTRY is designed to lift and lower loads
up to its rated capacity. The capacity indicated on the
frame is the maximum working load limit (WLL) or
safe working load (SWL) which must not be exceeded
(definition is country dependent).
When being used as a personnel lifting anchor the
user must use a body harness and retractable device
or shock absorber to EN355, ANSI Z359.6-09 or CSA
Z259.16-04 that limits the maximum allowed force
(M.A.F.) to 6kN. Winches used with the P O RTA -GANTRY
should comply to EN1496:2017 or equivalent.
Only ONE person / load may be attached to ONE
trolley in accordance with the WLL’s.
The gantry has an up-rated capacity for personnel
positioning. This is when the structure is to be used
as an anchor for lifting persons that have a suitably
low chance of falling through a free distance and only
carried out following a comprehensive risk assessment.
While the P O RTA -GANTRY has the capacities stated
in the table below, it is only one part of a fall arrest
system which is only as strong as its lowest rated
component. Each lift must be properly planned and
all weights clearly known along with the WLL’s and
constraints of all fall arrest system devices.
The capabilities stated in the table below are only
applicable to standard range PORTA-GANTRY
systems. Bespoke versions of the gantry are available
tailored to specific lifting needs. If unsure about your
system consult serial labels, information filled in on
page 19 or consult your supplier. A custom gantry
is designated by a product number ending with a “C”
found on the serial label attached to each A-frame
and the beam. For custom designed gantries please
contact your supplier for appropriate rating and
capabilities.
In the event of simultaneous goods and personnel
combined lifting or when being used as a fall arrest
system in sub-zero AND wet conditions contact the
supplier as capacities may be reduced.
4

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NOTES FOR CORRECT USAGE
• We recommend the use of load-sensing or overload
protection devices on all lifts.
• The risk assessment and method statement must
consider additional loading resulting from any “wet
lift” situations.
• Ensure suitable winches and connection plates are
used for all applications
• Due care and attention should be practiced when
transporting and storing the gantry to avoid damage.
• Do not throw the gantry or its components down or
stack items on top of it. Always place properly on the
ground avoiding damage to the equipment.
• Assemble only as instructed (ensure all bolts are
present and fitted correctly as per instructions).
• We recommend that gloves should be worn when
using this equipment.
• Set up the gantry at a safe distance from the hazard
and subsequently move the structure into place.
• The beam must be horizontal prior to any lift and
A-frames vertical and parallel to each other.
• Do not use the gantry if the trolley does not run freely
along the beam.
• Attach hoist only to the lifting point on the trolley.
• Avoid side pull. Lowering and lifting should only be
carried out when the load chain/lifeline form a
straight and vertical line between the load and lifting
attachment point on the trolley.
• Do not allow load to swing.
• When lifting keep the load low to the ground.
• NEVER walk away from structure whilst still being
connected.
• Only raise and lower loads when CASTOR BRAKES
are ENGAGED.
• When using the gantry as a fall arrest anchor the
required clearance of the fall arrest device should be
considered - refer to device’s Assembly & Operation
manual and consider the height adjustment on the gantry.
• Before the gantry is used consideration must be given
to the potential effects of the lifelines over sharp
edges, chemical reagents, electrical conductivity,
cutting, abrasion, climatic exposure and the effect of
offset forces as a result of pendulum falls.
• The gantry is not to be moved under load except
when a Competent Person or authority approves
a risk assessment and a method statement for a
particular reason.
• To ensure stability of the structure, the operating
span of the beam must be equal to or greater than
the distance between the castors on the A-Frame.
The P O RTA -GANTRY has different ratings depending upon the application as detailed in the table below:
Application Capacity
Goods [kg] 500 1000 2000 3000
Fall Arrest* 3 persons 3 persons 5 persons 5 persons
Max. Combined Personnel
Lifting Capacity [kg] 250 400 750 1000
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*Only Applicable to P O R TA -GANTRY systems being used in accordance with PD CEN/TS 16415:2013. When being
used in accordance with EN795:2012, the structure shall be limited to a maximum of one user in fall arrest.

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Attaching the load
The operator must ensure that the hoist is attached in
a manner that does not expose him or other personnel
to danger by the hoist, chain(s) or the load.
Temperature range
The P O RTA -GANTRY can be operated in ambient dry
temperatures between -20° and +55°C (-4°F to 131°F).
Consult your supplier in case of extreme working conditions.
If used in sub-zero and wet conditions, fall arrest
appliances characteristics may change.
Regulations
The P O RTA -GANTRY complies with the following
regulations:
ATEX Directive - 2014/34/EU, PPE Regulation (EU)
2016/425, Machinery Directive 2006/42/EC, The
Provision and Use of Work Equipment Regulations 1998
(S.I. 1998 No. 2306), The Lifting Operations and Lifting
Equipment Regulations 1998 (S.I. 1998 No. 2307), and/
or safety regulations of the respective country for using
manual lifting equipment must be strictly adhered to.
EN795:2012, PD CEN/TS 16415:2013, ANSI Z359.18
and CSAZ259.16-15.
Warning
• The equipment shall not be used outside its limitations,
or for any purpose other than that for which it is
intended.
• When winching only one lifeline should be used with
each sheave and they should never cross paths with
each other.
• Do not lift or transport loads while personnel are in
the danger zone.
• Do not allow personnel to pass under a suspended load.
• When gantry is used with multiple persons attached
working procedures should dictate that individual
lifelines do not cross and become tangled.
• It is NOT recommended to mix the use of the gantry
with personnel and goods lifting concurrently.
• A suspended load must not be left unattended.
• Start moving the load along the beam only after it has
been attached correctly and all personnel are clear of
the danger zone.
• Be aware of hazards when setting up/folding down,
eg. hands/fingers trapped in rotating parts.
• It is essential for safety that the P O R TA -GANTRY is
withdrawn from use immediately should:
1) any doubt arise about its condition for safe use or;
2) it has been used to arrest a fall and not be used
again until confirmed in writing by a competent
person that it is acceptable to do so.

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INSPECTION/MAINTENANCE
Regular inspections
To ensure that the gantry frame remains in safe
working order it must be subjected to thorough periodic
inspections by a competent person. Inspections are to be
6 monthly for personnel lifting and 12 monthly for goods
only unless adverse working conditions or profile of use
dictate shorter periods. The components of the gantry
frame are to be inspected for damage, wear, corrosion
or other irregularities. To check for worn parts it may be
necessary to disassemble the gantry frame.
Repairs should only be carried out by an approved
specialist workshop that uses original spare parts.
If using the Gantry in explosive atmospheres see
additional section titled ATEX.
Inspections are instigated by the user. If detailed
information is required on inspection and test criteria,
please refer to your supplier’s technical department.
Please refer to pg 19 for the equipment inspection log.
Maintenance/Repair
In order to ensure correct operation not only the
operations instructions, but also the conditions for
inspection and maintenance must be complied with.
If defects are found stop using the P O R TA -GANTRY
immediately.
No alterations or additions to the equipment should be
made without the written consent of the manufacturer.
Any repair shall only be carried out in accordance with
the manufacturer’s procedures.
It is recommended to maintain the equipment in a clean
and dry manner. Cleaning is suggested using a sponge
or cloth with warm, soapy water (using diluted domestic
washing up liquid), rinsing and allowing to dry.
Marking
The serial labels indicate:
• The product identification number.
• The products unique serial number.
• The goods WLL of the device.
• The year of manufacture.
• The standards to which the device is approved.
• The ATEX rating of the product (if applicable) - see
ATEX section below.
• CE 0088: Notified body number (currently LRQA) who
are responsible for approving REID Lifting’s quality
control system.
Read the Assembly & Operation
instructions.
P O RTA -GANTRY 500-3000kg
Assembly & Operation instructions.

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ATEX
This product has been designed for use in explosive
atmospheres. If the product is to be used in explosive
atmospheres then the following section must be followed.
Any different or exceeding use is considered incorrect
and REID Lifting Ltd will not accept any responsibility
for damages resulting from false application. The risk is
solely with the user. If the product has been customised
in any way then it may not comply with standards and
not be suitable for use in explosive atmospheres. If this is
the case then the product will not have any of the below
marking. If in doubt contact your REID representative.
ATEX - Classification
As standard, the product meets the requirements
of Category 3 equipment for use in Zone 2 explosive
atmospheres, providing a normal level of protection
where mixtures of air and gases, vapours or mists or
by air/dusts mixtures are unlikely to occur or, if they do
occur, are likely to do so only infrequently and for a short
period only.
Or;
The product can be supplied to meet the requirements
of Category 2 equipment for use in Zone 1 explosive
atmospheres, providing a high level of protection where
mixtures of air and gases, vapours or mists or by air/
dusts mixtures are likely to occur.
N.B. Sockets form an integral part of the davit system
and should therefore be suitable for use in the indented
environment.
ATEX - Identification
In addition to the previous marking section the product
will have the following identification on the serial label:
Zone 2 environments:
II 3 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
3: Category 3 – Normal safety for use in Zone 2
GD: For use in gas (G) & dust (D) atmospheres
T6: Temperature class – Max 85°C
Or;
As an upgrade for use in Zone 1
environments:
II 2 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
2: Category 2 – High safety for use in Zone 1
GD: For use in gas (G) & dust (D) atmospheres
T6: Temperature class – Max 85°C

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ATEX - Spark Formation
Increased danger of ignition may emanate from
clashing of special material pairings. These are non
corrosion-resistant steel or cast iron against aluminium,
magnesium or pertinent alloys. This applies especially
in case of rust or surface rust. When assembling the
product and inserting fastening components; they must
be clear of rust and debris of any kind. Care must be
taken to ensure the product is handled in a suitable
manner and is never thrown, and always placed, onto
the ground.
For Zone 1 and 2 applications, the height of the
P O RTA -GANTRY should NOT be adjusted using the
ratchet mechanism and/ or geared wheel within the
said zone.
REID recommend the use of corrosion resistant tools
when assembling the P O R TA -GANTRY system to prevent
the possibility of any sparks.
For ATEX Zone 1 use, stainless steel castor brackets
are fitted to reduce the possibility of a spark.
ATEX - Static Electricity
For Zone 2 applications static electricity has been
identified as potential for build up leading to an incendive
spark. Although the risk of such ignition is unlikely the
gantry must be earthed during assembly and use. This
can be achieved by attaching a 4mm earthing lead to a
convenient location on metallic parts of both the Gantry
and Trolley.
In Zone 1 applications, for added explosion protection,
the gantry is fitted with anti-static trolley rollers,
Stainless Steel fasteners and therefore does not
need to be earthed. However, the effectiveness of the
conductivity during operation can be affected by a dirty
tread or other environmental influences and therefore
must be checked by the operator periodically.
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ATEX - Inspection, Maintenance &
Repair
If using the gantry in explosive atmospheres, in addition to
the regular inspection/maintenance information found on
page 6, these additional instructions should be followed.
Inspections shall be instigated by the user prior to
each use if used in a potentially explosive atmosphere.
Inspections and maintenance shall be carried out at
a safe distance away from an explosive atmosphere.
Special attention should be given to dust deposits on the
structure, especially in areas where the profiles come into
contact, and should be wiped clean and care taken not to
apply materials that could create electrostatic charging.
Additionally the bearings in the trolley rollers and castors
should be checked to ensure they rotate freely. The
structure is predominantly constructed from aluminium
which will not rust. However there are steel components
used throughout. These are the fasteners, castors,
master-link, trolley rollers, A-frame height adjustment
gearing system (if fitted) and the height adjustment
ratchet (if fitted). Where there is sign of any rust deposits
on the aluminium structure it should be wiped clean as
above and where there is sign of rust on a steel component
then that component should be removed from use and the
structure not used until a replacement is fitted.
LANGUAGE
It is essential for the safety of the user that if this product
is re-sold outside the original country of destination the
reseller shall provide instructions for use, maintenance, for
periodic examination and for repair in the language of the
country in which the product is to be used.

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4. Assemble each A-Frame by:
• Positioning legs and bolt in place
• Attaching leg brace
The unit is most easily assembled with the A-Frames
at their lowest height setting and this is the
recommended position to start from.
3. A-Frame prior to assembly
1.
P O RTA -GANTRY system delivered flat packed on
a pallet:
• 2 x A-Frames
• 1 Trolley
• Beam (sometimes shipped separately)
2. Gantry Tool Set (supplied as an option):
• Ratchet handle 1/2” sq drive
• 24mm socket
• 24mm combination spanner
• 14mm long series allen key
ASSEMBLY INSTRUCTIONS
N.B. Appropriate PPE should be worn • Gloves • Protective footwear • Hard hat

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8. Lay the two A-Frames a beam length apart on a
flat surface in line with each other with the castor
wheels outward and brakes on.
Lay the beam on the A-Frames, resting on Bolt 1
on each cheek plate.
7. Cheek Plates bolts 1 and 2
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5. Apply the castor brakes
Put brakes on only with protective footwear ensuring
that the castors are in the orientation shown.
Do not use hands
Lock castors in orientation shown:
6. Pre Assembly visual check
• Beam
• Trolley
• 2 x A-Frames
• Tool Set (Option)

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9. Offer one end of the beam to the rear bolt-hole on
the cheek-plate (Bolt 1) and insert a bolt. Put on
plain washer, spring washer then nut, finger tight.
N.B. The gantry beam has adjustment holes to narrow
the footprint of the gantry. This is best done when the
gantry is assembled with 2 persons sliding the A-frame
inwards while 1-2 persons steady the gantry by holding
the beam – this will require the use of a step ladder. If
this process is required to be carried out often then
an upgrade to ‘lobed cheek plates’ can be purchased
which allows the gantry to be assembled as steps 8-21
but with one A-frame inward from the end of the beam.
11. Thread beam trolley over the other end of the beam
and lock with friction brake at approximately centre
position.
12. Offer opposite side of beam to the rear bolt-hole on
the cheek-plate (Bolt 1) and insert bolt. Put on plain
washer, spring washer then nut, finger tight.
10. Visual Check

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15. With the help of another person, scissor the
beam and A-Frame into position (using the first
bolt as a hinge).
Be careful not to trap any fingers in this operation
Lift - Keeping hands clear
of potential “Pinch” area
marked with warning tape
Chain Hoist opposite
end to lift
16. Insert the second bolt into the cheek-plate. Tighten
both bolts until spring washer is fully depressed.
(Do not over tighten)
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14. At this stage it may be useful to attach the lifting
device to the trolley in order to avoid having to lift
and attach when gantry is fully erect. This avoids a
working at height problem when attaching a hoist.
13. Visual Check

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18. Move trolley to other end of beam, opposite to
the end to be raised, and secure by tightening the
trolley knob.
(For additional safety whilst the beam is at such an
angle a spare bolt can temporarily be placed in an
adjustment point on the beam to prevent the trolley
slipping down the beam)
17. Visual Check
19. Repeat the scissor activity at the opposite end
of the gantry.
20. Insert and tighten the final beam bolt.

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23. Decide on the height required (always using the lowest
possible setting for the work in hand). Adjust the upright
position on one A-Frame (a 2 man operation – one on
the bolts and one on the upright) by removing 2 x upright
securing bolts and moving the upright to the appropriate
setting by lifting from the strut handle. Re-secure with
bolts, nuts and washers (do not over tighten). Repeat the
height adjustment at the opposite end.
24. Release trolley brake and castor brakes to position
the gantry over the load ensuring, when possible, that
the load is lifted from the center of the beam.
N.B. ENSURE THE BEAM IS HORIZONTAL AND
CASTORS ARE LOCKED PRIOR TO ANY LIFT.
Beam height
adjustment bolts
(2 bolts on each
upright)
Tighten all bolts to
27 Nm (20 ft lbs) or
until spring washers
are fully depressed
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22. If the hoist is not already attached to the
suspension point on the trolley, do so now (using
stepladder if height setting requires).
If this is not safe, disassemble the gantry and
re-start adding the hoist prior to raising the
A-Frames.
21. The gantry is now erect at its lowest height
setting.

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VARIANTS & OPTIONS
• Wind Up Jack Legs
• Ratchet Beam Elevation System
• Customised Configurations
• P O RTA -GANTRY 5000
• P O RTA -GANTRY RAPIDE
Fig. 3
Example application
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
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Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
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Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
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Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
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Wind Up Jack Leg Option (WUJL)
WUJL option may be fitted to the gantry – this gives
fine adjustment in the height setting (300mm total lift
on the uprights) and gives independent foot adjustment,
particularly useful on uneven ground.
If the wind up jack legs are fitted the following points must
be observed:
1. Check whether the castors fitted are Load Rated
(or Pneumatic).
N.B. For pneumatic (non load bearing) castors
the WUJL system must always be applied prior to
performing any lift. If load rated castors are fitted
the operator can choose whether the castors or
WUJL take the load on each foot of the gantry.
2. When transporting over ground or manoeuvring the
gantry, into position, always have the jack leg in the
‘parked’ position as in figure 1 right or remove if required.
3. Position the gantry for the lift before setting the
heights with the jack.
4. Before lifting ensure all jacks are in the correct lifting position
and are secured with locking pins and clips as in figure 2.
5. Manually raise each leg/castor in turn and set the
height by rotating jack handle clockwise.
6. Having set the adjustment of all four legs, stand back
from the gantry and ensure that the gantry uprights
are vertical and the beam is horizontal.
7. If the ground that the load spreading feet are on is soft
and likely to sink when the load is applied put boards
under the feet to spread the load further.
8. Having performed the lifting operations, return gantry
to it’s castors and park the jack leg as in figure 1.

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WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
Tel: [phone] www.reidlifting.com
Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
PG O&M v15 EN.indd 15 11/04/2017 15:13:31
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
Tel: [phone] www.reidlifting.com
Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
PG O&M v15 EN.indd 15 11/04/2017 15:13:31
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.

No. 1 in lightweight, portable, safe lifting solutions
Tel: [phone] www.reidlifting.com
18
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
PO R TA -GANTRY 5000
Unique lightweight, portable gantry system with WLL
up to 5000kg
See separate Assembly & Operating manual.
PO R TA -GANTRY RAPIDE
Unique, ultra-lightweight, portable, rapid assembly gantry
system with goods WLL up to 500kg designed for rapid
deployment and operation and/or confined space/work
at height applications and/or personnel lifting and fall
protection up to 3 persons.
See separate Assembly & Operating manual.
E&OE
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
PO R TA -GANTRY 5000
Unique lightweight, portable gantry system with WLL
up to 5000kg
See separate Assembly & Operating manual.
500-3000
500-3000
The height of each gantry beam
is easily adjusted by the release of
2 bolts on each upright and can
be easily and safely raised into
position by increments of 200 or
150mm depending on product.
To assist with this activity a
Geared Wheel or Ratchet system
is provided for the larger gantries;
manual on smaller frames.
Unique portable gantry system that can safely lift up to 5000kg, with
manual assembly on just 4 bolts.
PO R TA -GANTRY RANGE
Detailed Dimensions
NOTE - beam height
adjustment
No. 1 in lightweight, portable, safe lifting solutions
16
PO R TA -GANTRY RAPIDE
Unique, ultra-lightweight, portable, rapid assembly gantry
system with goods WLL up to 500kg designed for rapid
deployment and operation and/or confined space/work
at height applications and/or personnel lifting and fall
protection up to 3 persons.
See separate Assembly & Operating manual.
E&OE
PG O&M v15 EN.indd 16 11/04/2017 15:13:32
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
PO R TA -GANTRY 5000
Unique lightweight, portable gantry system with WLL
up to 5000kg
See separate Assembly & Operating manual.
500-3000
500-3000
The height of each gantry beam
is easily adjusted by the release of
2 bolts on each upright and can
be easily and safely raised into
position by increments of 200 or
150mm depending on product.
To assist with this activity a
Geared Wheel or Ratchet system
is provided for the larger gantries;
manual on smaller frames.
Unique portable gantry system that can safely lift up to 5000kg, with
manual assembly on just 4 bolts.
PO R TA -GANTRY RANGE
Detailed Dimensions
NOTE - beam height
adjustment
No. 1 in lightweight, portable, safe lifting solutions
16
PO R TA -GANTRY RAPIDE
Unique, ultra-lightweight, portable, rapid assembly gantry
system with goods WLL up to 500kg designed for rapid
deployment and operation and/or confined space/work
at height applications and/or personnel lifting and fall
protection up to 3 persons.
See separate Assembly & Operating manual.
E&OE
PG O&M v15 EN.indd 16 11/04/2017 15:13:32

Tel: [phone] www.reidlifting.com
18
The height of each gantry beam
is easily adjusted by the release of
2 bolts on each upright and can
be easily and safely raised into
position by increments of 200 or
150mm depending on product.
To assist with this activity a
Geared Wheel or Ratchet system
is provided for the larger gantries;
manual on smaller frames.
Unique portable gantry system that can safely lift up to 5000kg, with
manual assembly on just 4 bolts.
PO R TA -GANTRY RANGE
Detailed Dimensions
NOTE - beam height
adjustment
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
PO R TA -GANTRY 5000
Unique lightweight, portable gantry system with WLL
up to 5000kg
See separate Assembly & Operating manual.
500-3000
500-3000
The height of each gantry beam
is easily adjusted by the release of
2 bolts on each upright and can
be easily and safely raised into
position by increments of 200 or
150mm depending on product.
To assist with this activity a
Geared Wheel or Ratchet system
is provided for the larger gantries;
manual on smaller frames.
Unique portable gantry system that can safely lift up to 5000kg, with
manual assembly on just 4 bolts.
PO R TA -GANTRY RANGE
Detailed Dimensions
NOTE - beam height
adjustment
No. 1 in lightweight, portable, safe lifting solutions
16
PO R TA -GANTRY RAPIDE
Unique, ultra-lightweight, portable, rapid assembly gantry
system with goods WLL up to 500kg designed for rapid
deployment and operation and/or confined space/work
at height applications and/or personnel lifting and fall
protection up to 3 persons.
See separate Assembly & Operating manual.
E&OE
PG O&M v15 EN.indd 16 11/04/2017 15:13:32

No. 1 in lightweight, portable, safe lifting solutions
Tel: [phone] www.reidlifting.com
20
All systems can be customised - Max height of lift (HoL) to 5800mm subject to
WLL, and Min overall height for confined space.
Dims use standard Master Link Trolley, other options available to increase
resulting HoL and to assist with load movement.
Beam Length Dim C = clear operating span = (A - 920mm)
* Weight includes stabiliser legs
Beam lengths available up to 9000mm subject to WLL - for further information
contact REID Lifting or our representatives.
PORTA -GANTRY systems are fully EN795 Type B certified - please discuss
requirements with REID.
Frame
size
Dmax E Dmin F Hmax Hmin G
Max height
to lifting eye
Height
increment
Min height to
lifting eye
Max height to
top of beam
Max height to
top of roller
Min height to
top of roller Width A-Frame
Weight (kg)
Trolley
Roller size
Castor
Diam
WLL (kg)
500 /
1000
S2355 5 x 150 1605 2675 2757 2007 1212 33 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
2000
S2355 5 x 150 1605 2675 2757 2007 1212 38 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
3000
S2410 5 x 150 1660 2730 2812 2062 1212 55 82 200
M2906 5 x 150 2156 3226 3308 2558 1429 60 82 200
I3188 5 x 200 2188 3499 3581 2581 1726 70 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 82 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
WLL (kg)
5000
I3181 5 x 200 2181 3592 3717 2717 1736 97* 125 200
T4049 6 x 200 2849 4487 4612 3412 2021 106* 125 200
S, M, TC3 & TC4 versions also available as custom systems
WLL 5000 dims systems are shown using the deeper ‘D’ section beam
Standard Beam Length (mm)
2500 3000 3920 4570 5500 6000 8400 9000
500 19 22 29 34 41 44 62 66
1000 19 22 29 34 41 44 79 84
2000 19 22 29 34 52 93 130 X
3000 19 22 37 43 85 93 130 X
5000 39 47 61 71 85 X X X
Weight of Beams (kg)
WLL Rating (Kg)