REITEL DUBLIRET User manual

Operating Instructions
LABORATORY EQUIPMENT
IN
STAINLES STEE
L
DUBLIRET
REITEL Feinwerktechnik GmbH
Senfdamm 20 - 49152 Bad Essen
Phone: [phone] - Fax: [phone]
http://www.reitel.com
-
[email protected]

II
Dear Customer!
The DUBLIRET offers precise electronic temperature control for melting duplicating gel,
continuously kept at the proper temperature and quick recooling. Heating and working
temperature are individually set with the control electronics. Opening the lid a security switch
immediately stops the stirrer.
Prior to installation of the device operating instructions and especially the safety instructions
must be read and followed by all personnel who use this device.
After having unpacked the device, please check carefully whether transportation damages of
any kind have occurred. If that is the case, the carrier or manufacturer must be notified within
3 days. The company will not be responsible for any damages found after that.
These operating instructions must be read and followed by all personnel who use this device.
To ensure quick access we recommend to keep it at a safe place near the device. In case of
loss it can be ordered at a nominal fee from the manufacturer.

III
CONTENTS
EQUIPMENT................................................................................................................. 4 1
B ASIC E QUIPMENT ....................................................................................................... 4 1.1
S PECIAL A CCESSORIES ................................................................................................ 4 1.2
SAFETY NOTES........................................................................................................... 5 2
G ENERAL S AFETY N OTES ............................................................................................ 5 2.1
S PECIFIC S AFETY I NSTRUCTIONS ................................................................................. 5 2.2
INSTALLATION............................................................................................................ 7 3
NOTES FOR THE USER............................................................................................... 7 4
D ISPLAY ...................................................................................................................... 7 4.1
S ETTING WORKING TEMPERATURE ( HEATING AND HOLDING TEMPERATURE ) .................... 9 4.2
C HRONOLOGICAL RUN OF OPERATION ........................................................................... 9 4.3
TROUBLESHOOTING .................................................................................................10 5
MAINTENANCE...........................................................................................................10 6
WARRANTY.................................................................................................................11 7
RULES FOR DISPOSAL OF COMMERCIAL ELECTRICAL EQUIPMENT .................14 8
TECHNICAL DATA......................................................................................................14 9
OPERATING ELEMENTS............................................................................................15 10
SPARE PARTS LIST ...................................................................................................17 11

4
Equipment 1
Basic Equipment 1.1
•Duplicating unit DUBLIRET with electronic temperature control and power cord
Special Accessories 1.2
•Order-No.: 90400 REITEL-GEL GREEN

5
Safety Notes 2
General Safety Notes 2.1
•All equipment undergoes final inspection and testing before leaving our factory. However,
if equipment is damaged during shipping or through any other circumstances, it must not
be used in service. Please check the device regularly for damages. Damaged parts
should be replaced immediately.
•All power/air/water/gas sources should be rated for the demands of the device as listed in
the technical data sheets. Maximum ratings must not be exceeded. All VDE (Verein
Deutscher Elektro-Ingenieure) standards should be followed. Equipment should be
grounded according to standards.
•Adherence to valid regulations regarding necessary checks (e.g. according to Accident
Prevention & Insurance or electrical equipment) is exclusively taken over by the
buyer/user of this product.
•This device has been designated to be used only for its intended purpose. All other
applications must be prohibited for safety reasons as otherwise the manufacturer’s
warranty expires.
•The device should be set-up in a clean, well-ventilated room, if necessary under a hood.
•Supporting surfaces should be straight, flat and adequately stable.
•Don’t place anything on top of the machine.
•To avoid injury, appropriate protection should be worn (e.g. gloves, safety glasses, safety
shoes, hearing protection etc.)
•If the machine is defective or working improperly it must be taken out of service. In case
of further use of the machine the owner will be held responsible for any consequential
damage.
•To prevent accidents from water, fire or explosion, all power/air/water/gas sources should
be turned off after working hours and during breaks, and secured against unauthorized
access.
•When carrying out maintenance works or repairs or when opening the device always turn
off the main power switch and unplug the whole unit.
•Repairs should be carried out only by the manufacturer or by qualified and certified
personnel appointed according to chapter 7 – warranty.
•In case of leaking water out of housing or tank shut down device and call service.
Specific Safety Instructions 2.2
•Don’t bridge contact plug for heating and stirrer in the lid.

6
•Prior to using the duplicating unit fill in duplicating gel. Don’t overfill the unit.

7
Installation 3
The electric equipment is being delivered fully installed. The sealed plug can be connected
directly to the mains supply 230 V/16 A. For installation please refer to safety instructions in
chapter 2.
Notes for the User 4
Display 4.1
1 Programming button: Press button P to display storage SP 1 (heating temperature)
and SP 2 (holding temperature), dependent on the current heating level.
Keeping the button pressed for 5 sec. service mode is displayed, destined for
manufacturer’s settings, which can be left by pressing again P.
2 Arrow key DOWN:
Heating up/cooling down: the key has no function
Programming: Temperature is decreased.
3 Arrow key UP:
Heating up / cooling down: Heating mode is displayed with H (=heating) or
C (=cooling).
Programming: Temperature is increased.

8
5 LED OUT 1: signalises heating level for SP 1 (heating temperature).
After reaching set temperature the display jumps to LED OUT 2 and
LED OUT 3.
6 LED OUT 2: signalises cooling level.
After reaching the holding temperature, display goes off.
7 LED OUT 3: signalises cooling level and for SP 2 (holding temperature).
11 Display PV: shows the actual temperature in duplicating gel (red display).
12 Display SV: shows the active set value (required temperature) of the respective
level (green display).
Numbers 4, 8 ,9 and 10 are without function.

9
Setting working temperature (heating and holding temperature) 4.2
1. Turn power switch (4) to on.
2. Press key Pto get into programming mode. The upper display indicates SP 1 (during
heat-up phase) or SP 2 (during cooling/holding phase). Use the arrow keys to modify set
value in the lower display.
3. Set the required temperature.
4. Press key P for storage.
Chronological run of operation 4.3
1. Fill duplicating tank with duplicating compound reduced to pieces. Filling level may not
exceed top of the paddle, minimum filling level is 30 % of the tank.
2. Turn power switch (4) to on.
3. Put the lid (7) on the duplicating tank. The stirrer (8) starts under the condition that the
lid’s solenoid (9) is correctly positioned in the cutout of the solenoid (10).
4. According to set temperature (see chapter 4.2) the device automatically heats up to
maximum temperature SP 1 and cools down to holding temperature SP 2.
5. Take out duplicating gel by holding a bowl under the drain channel (3), drawing back the
extraction piston (2) until gel is coming out.
After taking out required quantity press in extraction piston (2) as far as it will stop.
Note
:
After turning off and on the appliance and in case of a power failure the following may occur.
a.) The machine hadn’t reached the heating temperature (SP 1), therefore it is again
tried to be reached.
b.) Machine was in cooling phase and hadn’t reached holding temperature (SP 2)
therefore it’s getting back to holding temperature.
c.) The device falls below holding temperature (SP 2), therefore it is again selecting
heating temperature (SP 1).

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Troubleshooting 5
Device doesn’t start. a. Check fuse of the building.
b. Check fuse of the appliance.
Motor stands still. Check:
a. if the lid solenoid (9) is correctly
positioned in the cutout of the solenoid
(10).
b. if the duplicating gel is sufficiently
reduced to pieces
(if this is not the case, switch off the
device before cutting into pieces!)
c. if the stirrer is blocked.
Switch the device off and check manually
if the stirrer (8) can be moved.
d. if the device is installed in a dusty
environment.
Low gel consumption. Check for clogged drain tap.
Low heating power. Check for correct fit of the lid (7).
Default in cooling. a. Check the fan for contamination.
b. Make sure that the device is installed in a
dust-free environment.
Duplicating gel is unusable. Clean device.
Respect instructions of duplicating
compound’s manufacturer
Respect filling level of the device.
(see chapter 4.3)
„CONFIG“ appears in the display. Key
P
has been pressed for some seconds.
The appliance is in factory setting mode.
Pressing two times key Pyou’ll leave service
mode mode.
Controller default
ErEP
. Default in EEPROM Press key
P.
Controller default
ErAt, noAt, LbA
. Call customer service and indicate default
code.
Maintenance 6
•Check the device regularly. Pay attention to visible damage at the housing or power cord.
•Regularly clean the unit.
•Regularly check the withdrawal tube and keep it clean.
•Regularly fill in duplicating gel.

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Warranty 7
We, REITEL Feinwerktechnik GmbH, offer a 1 year’s warranty beginning from the proven
date of purchase. This warranty covers all defects traceable to materials, design or
workmanship. The following warranty regulations are applicable:
Within the warranty period Reitel Feinwerktechnik GmbH or an authorized distributor agrees
at its sole option, to perform repair or replace this product at no charge covering all defects
traceable to materials, design or workmanship. Warranty only applies to appropriate use and
regular maintenance of this product according to the operating instructions. Claims under
warranty are restricted to complementary performance. Additional claims, especially claims
for indemnifications, are not covered by this warranty.
1.
Warranty claims have to be addressed to the distributor the product was purchased from or
directly to our service department.
Contact:
REITEL Feinwerktechnik GmbH
Senfdamm 20
49152 Bad Essen
Germany
Phone: [phone] (Service Department)
Phone: [phone] (Reception)
Fax-No: [phone]
2.
In case of warranty claim application the sales receipt or your purchase invoice showing the
date of purchase of the product and the serial number must be furnished. Securely pack and
ship the device, freight charges prepaid, at your own risk to us, along with a report describing
the defect. We reserve the right to decline warranty if this information has been removed or
modified after purchase of the product or if they are not included.
3.
Warranty repairs have to performed by REITEL Feinwerktechnik GmbH or by authorized
distributors. Repairs performed by non-authorized companies will void the claim for refund
since damages to the product resulting hereof are not covered by warranty.

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4.
If the unit sent in for repair or replacement is still under the original warranty then warranty is
to the end of the original 1 year warranty.
5.
If the unit is destined to be operated in another country than originally intended and
manufactured for, modifications to the product might be necessary to comply to special
technical and /or safety standards of that specific country. Such modifications are no defects
traceable to materials, design or workmanship. and are therefore expressly excluded from
warranty claims.
Modification costs or damages arising from operation of the product under deviating
conditions are not covered by warranty.
6.
Exclusions from warranty:
−Service and maintenance work as well as repair and replacement of consumables
according to our consumables‘ list
−Transportation cost of the machine or installation and dismounting expenses incurred
−Damages due to use of the product other than for its intended purpose
−Damages due to faulty installation or insufficient maintenance of the product (e.g.
decalcification)
−Damages due to natural disaster e.g. lightning, water, fire, act of nature beyond
control, war, inadequate line voltage, insufficient ventilation, no decalcification,
insufficient care and cleaning or non-adherence to operation and maintenance
instructions according to the accompanying operation guide.
−Damage due to use of the product other than in accordance with the instructions
provided by REITEL Feinwerktechnik GmbH;
−The warranty does not cover the cost of removal and replacement of parts and
accessories, unless supplied as original equipment by REITEL Feinwerktechnik
GmbH
−All kind of damages occurred not directly at the device as well as consequential
damages (e.g. damages to furniture due to a lack of water, downtime of the machine,
material, lost working hours, wages and other consequential damages).
This warranty shall be rendered null and void if:
−the product has been subject to any modification, repair or replacement other than as
authorized by REITEL Feinwerktechnik GmbH

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−the product is continued to be operated despite a functional defect
7.
The warranty is device specific and may be claimed, within the warranty period, by any
person who has legally acquired the device.
8.
Consumables are excluded from warranty. Spare parts are subject to a warranty coverage of
6 months against all defects traceable to materials, design or workmanship according to
these warranty regulations.
9.
Legal default claims on the part of the purchaser remain unaffected by this warranty.
10.
We reserve the right to charge a fee of 30 € if repair of the device is rejected and the device
is destined to be sent back unrepaired.
11.
Please note:
Upon repair or replacement of this unit, personal data and settings might get lost or
damaged. We don’t accept liability for all kind of data loss. The customer is advised to
backup essential programs and data before sending for service.
12.
This warranty shall be interpreted in accordance with German law to the exclusion of UN
sales law. Place of jurisdiction is our business location.
13.
If any provisions of this warranty are judged to be illegal or unenforceable, the continuation in
full force and effect of the remaining provisions will not be prejudiced. The provisions of this
warranty judged to be illegal or unenforceable shall be construed so as to give effect to the
intent manifested by the provision by the provision held invalid, illegal or unenforceable and
to give effect to section 13 hereof.
14.
Should you need to borrow a device while your device is being repaired, please contact
Messrs. REITEL or your distributor. These loans are a service for which availability cannot
necessarily be guaranteed. After the warranty period, a free may be charged for loan
equipment as well as for shipping and packaging.

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Rules for Disposal of Commercial Electrical Equipment 8
According to valid laws our devices are disposed of according to B2B –
regulations for proper disposal. Pls. contact your local dealer for additional
information.
Technical Data 9
Line voltage 230 V/50–60 Hz
Current consumption 700 W
Height/width/depth 430/290/420 + 30 mm
Volume 6,5 l
Weight 20 kg
Speed 40 t/min.
Housing Stainless steel
Order-No: 10401
Made in Germany (Subject to modifications)

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Operating Elements 10
1 Temperature control with display
2 Extraction piston with drain tap
3 Extraction channel
4 Power switch
5 Fan
6 Fuses
7 Container lid
8 Stirrer
9 Lid‘s solenoid
10 Solenoid switch
1
2
3
4
5
6

16
9
10
7
8

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Spare Parts List 11
Z.-Nr.:
Dr.-No. Best.-Nr.:
Ref.
Menge
Qty. ME Unit
E79195 Auslaufblech VA - Bgr. (004) Run-out plate, stainless steel 1 Stck piece
E72545 Flanschlager Kunststoff Flange bearing 1 Stck piece
E79194 Auslaufrohrdeckel Delrin Discharge tube cover Delrin 1 Stck piece
E78509 Behälter-Bgr. incl. Entnahmerohr (4) Tank unit incl. discharge tube 1 Bgr Assy
E78508 Deckel VA mit Halter (4) Lid, stainless steel with holder (4) 1 Stck piece
E76999 Dichtscheibe Dubliret Sealing disc, Dubliret 1 Stck piece
E79196 Entleerungskolben kpl. (004) Discharge piston cpl. (004) 1 Stck piece
E70493 Feinsicherung 4 A träge e Slow blow fine fuse, 4A e 1 Stck piece
E76113 Gehäuse VA (004) Housing, stainless steel (004) 1 Stck piece
E77006 Gleitlager Slide bearing 1 Stck piece
E62707 Gummi-Metall-Puffer Ø20x15mm; 4 Stück 1 Satz set
E74071 Heizung, Mantelheizkörper (004) Heating, Jacket heating (004) 1 Stck piece
E77001 Kupplung Elastomer Elastomer coupling 1 Stck piece
E74139 Leuchte grün (004) Green lamp (004) 1 Stck piece
E62025 Lüfter 230V 120quadr. (4...) Fan 230 V 120 square (4…) 1 Stck piece
E60121.2
Lüftungswechselfilter e (68)
Fan filter replacement 1 Stck piece
E74130 Lüsterklemmleiste (4) Luster terminal (4) 1 Stck piece
E74162 Motor 230V Motor 230 V 1 Stck piece
E76998 Motorträger oben für Dubliret Upper motor mount for Dubliret 1 Stck piece
E76997 Motorträger unten für Dubliret Lower motor mount for Dubliret 1 Stck piece
E76996 Motorwelle Dubliret D12x64 Motor shaft Dubliret D12 x 64 1 Stck piece
E78510 O- Ring für Entnahmekolben O-rig for discharge piston 1 Stck piece
E78506 Pilzknopf VA (4) Mushroom knob, stainless steel (4) 1 Stck piece

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E74062.1
Reed-Schalter (4)
Reed switch (4) 1 Stck piece
E74074 Relais 230VAC, 2 Wechsler (4) Relay 230 V AC, 2 changer (4) 1 Stck piece
E77003 Rillenkugellager Grooved ball bearing 1 Stck piece
E79617 Rührwerk kpl. - Bgr.- VA (4) Mixer, cpl. unit, stainless steel (4) 1 Stck piece
E60648 Schalter 30*22 incl. Schutzkappe (4..) Switch 30*22 incl. protective cap (4..) 1 Stck piece
E70497 Sicherungshalter IP 54 e Fuse holder IP 54 e 1 Stck piece
E62265 Signallampe 230V rot 21x15mm e Signal lamp 230 V red 21 x 15 mm 1 Stck piece
E71952 Simmering 12x24x7 (004) Shaft seal 12x24x7 (004) 1 Stck piece
E74070 Temperaturfühler Pt100 (4) Temperature sensor Pt100 (4) 1 Stck piece
E74069 Temperaturregler TLK 32 (4) Temperature control TLK 32 (4) 1 Stck piece
E74067
Thermoschalter, schließer 50°C (4)
Temperature switch with closable electric contacts
50°C (4) 1 Stck piece
E66132.2
Transformator 230V/24V (4)
Transformer 230 V/24 V (4) 1 Stck piece
E77000 Umbausatz für Antrieb Dubliret Drive retrofit kit for Dubliret 1 Stck piece
E60158 Zuleitung Feed 1 Stck piece

We manufacture in compliance with Quality Management ISO 9001:2008 incorporating
established standards.
REITEL Feinwerktechnik GmbH
Senfdamm 20 - 49152 Bad Essen
Phone: [phone] - Fax: [phone]
http://www.reitel.com
-
[email protected]
112013