Reliable DDX PrePaK Maintenance manual

Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523
Model DDX PrePaK, Type F
Preaction System
2” (50mm), 21 /
2” (65mm), 3” (80mm),
4” (100mm), 6” (150mm) & 8” (200mm)
Bulletin 747 Rev. C
Bulletin 747 Rev. C
Instructions for
Installation, Operation,
Care and Maintenance
10 psi - 26 psi (0.7 bar - 1.8 bar) Recommended Supervisory Pressure
Double Interlock
Electric/Pneumatic Release
Contents Page
General Description 2
Listings and Approvals 2
Technical Data 4
Installation Requirements 5
System Operation 7
System Reset Procedure 7
Inspection, Testing and Maintenance 8
Diagrams:
Assembly Dimensions 3
Potter PFC-4410-RC Releasing Control Panel 10
Terminal Box Wiring 11
Factory Installed Electrical Devices 12-14
Detector Circuit Wiring 15-16
Output Device Wiring 17
System Setup 18-23
Potter Panel Programming 24-27
Ordering Information 28-30

2.
General Description
The Reliable Type F Model DDX PrePaK (Sizes 2” (50
mm), 2½” (65 mm), 3” (80 mm), 4” (100 mm), 6” (150 mm)
and 8” (200 mm) is a completely self-contained, supervised
preaction system that can be readily installed within a floor
space of less than 7.5 square feet ( 0.70 square meters)
(not including door swing). Refer to Fig. 1 for cabinet dimen-
sions. Installation of the PrePaK (not including exterior devic-
es, i.e., detectors and alarm bells), requires just three piping
connections. These connections are the water supply, the
sprinkler system and the drain. Reference locations of these
piping connections are shown in Fig. 1. Also, two 120 / 220
VAC electrical power connections are required. Note: The
Type F Model DDX PrePaK is available with its air compres-
sor and releasing/control panel wired for a 120 VAC / 60Hz
or for a 220 VAC / 50 Hz power supply.
Figures 15, 16, and 17 in this Bulletin identify standard and
optional equipment available in Reliable DDX PrePak, Type
F, Preaction Systems.
The Reliable Type F PrePaK utilizes an optional Potter
Model PFC-4410-RC Releasing/Control Panel. This fully
programmable, microprocessor-based releasing panel is
Underwriters Laboratories, Inc. Listed and is in compliance
with NFPA 13 and NFPA 72. Because the PFC-4410-RC is
totally zone and output programmable, the Reliable Type
F PrePaK can be utilized in many different preaction appli-
cations without having to rewire any of the factory installed
devices. Once the previously described connections are
completed, the 24 VDC detectors, output devices, and relay
contacts may be connected to achieve the desired system
implementation.
The Type F PrePaK is designed specifically for double
interlock applications. Reliable double interlock preaction
systems are designed for water sensitive areas that require
protection from inadvertent water flow into the sprinkler sys-
tem piping.
The major benefits of a double interlock preaction System,
when compared with a wet pipe system, are as follows:
A. A fire alarm sounds prior to the flow of water from
a sprinkler, which may enable extinguishment of
the fire by handheld means before the operation
of any sprinkler occurs.
B. An annunciator signals whenever the integrity of
piping or sprinklers is accidentally or intentionally
disturbed; however, no water flow occurs at that
time.
C. Detection and notification of a fire condition are
provided by fire detectors, without the delay as-
sociated with water delivery time in the event of
a fire. Note that with a wet pipe system, the fire
alarm is delayed until after water has begun flow-
ing from and operated sprinkler.
To flow water into the system piping of a Type F double
interlock preaction system, two events must take place:
1) A fire detection device must detect heat and/or
smoke thereby causing the releasing/control panel
to energize the normally-closed solenoid valve.
2) The sprinkler system piping must be purged of its su-
pervisory air sufficiently enough for the Model LP Dry
Valve Actuator to operate. This purging is usually
caused by the operation of an automatic sprinkler.
In the event that the system piping is ruptured, or a sprin-
kler head is accidentally opened, the Model LP Dry Valve
Actuator will open and a low system air pressure alarm will
sound. The Model DDX Deluge Valve, however, will not be
released to flow water since the solenoid valve still remains
closed. The same end result would occur if a fire detection
device was falsely operated. The releasing/control panel will
activate an alarm, but the Model DDX Deluge Valve will not
flow water due to the fact that the Model LP Dry Valve Actua-
tor still remains closed.
When using the Reliable Type F PrePaK, in double inter-
lock applications, the sprinkler system is pressurized (su-
pervised) with air provided by the optional factory-installed
air compressor (or on-site Nitrogen supply) and is monitored
by a system pressure switch. If Nitrogen is used as the su-
pervisory gas, an optional Nitrogen Kit is available. This kit
contains a regulator and an additional pressure switch that is
used to monitor any low pressure conditions that may arise
due to having a limited Nitrogen supply. Also, a “Low Nitro-
gen” LED is mounted onto the door of the releasing/control
panel for visual confirmation. When using Nitrogen, the pri-
mary supervisory gas should be the Nitrogen (not standard
air) due to dryness concerns (i.e. freezing conditions). The
optional factory-installed air compressor should be utilized
merely for make-up air until the Nitrogen supply can be re-
plenished. Note: This compressor supplied make-up air is
not to be considered as dry air and may create ice plugs or
freezing conditions in the sprinkler system piping.
A Model B Hydraulic Manual Emergency Releasing station
is standard equipment in the Type F PrePaK. It consists of an
aluminum nameplate mechanically attached to a ball valve.
The valve handle in its OFF position is guarded against ac-
cidental turning to the ON position (and system discharge)
by a nylon cable tie provided with the PrePaK assembly.
The cable tie is designed to allow, in case of an emergency,
forceful turning of the valve handle to the ON position.
Listings and Approvals
1. Underwriters Laboratories, Inc. Listed and Certified
for Canada* (cULus) as an assembled unit in the
“Special System Water Control Valves Assembled
Units” category, (VKYL).
*The system’s pressure switches must be specified
to meet Canadian requirements. This option is avail-
able.
2. Factory Mutual Approved as a Refrigerated Area
Sprinkler System for use in refrigerated rooms or
buildings. Refrigerated area sprinkler systems are
FM Approved as complete systems. Systems are FM
approved for use with thermal detectors and Class A
detector wiring only.
3. Approved for use in New York City based on UL List-
ing.
Note: Although PrePak units are UL Listed, custom built
units are sometimes supplied upon request. The compo-
nents within these special units maintain their individual
Listings/Approvals, whereas the assembled units do not.

3.
Fig. 1

4.
5. Grooved-End Connections
• ANSI/AWWA C606 grooved Inlet, Outlet & Drain.
Groove Dimensions (Inlet & Outlet)
System
Size
Outlet
Diameter
Groove
Diameter
Groove
Width
Outlet Face
to Groove
2”
(50 mm)
2.375”
(60mm)
2.250”
(57mm)
5/16”
(8mm)
5/8”
(16mm)
2½”
(65 mm)
2.875”
(73mm)
2.720”
(69mm)
3”
(80 mm)
3.500”
(89mm)
3.344”
(85mm)
4”
(100mm)
4.500”
(114mm)
4.334”
(110mm) 3/8”
(10mm)
6”
(150mm)
6.625”
(168mm)
6.455”
(164mm)
8”
(200 mm)
8.625”
(219mm)
8.441”
(214mm)
7/16”
(11mm) 3/4” (19mm)
Groove Dimensions (Drain)
System
Size
Outlet
Diameter
Outer
Diameter
Groove
Diameter
Groove
Width
Outlet
Face
to Groove
2”
(50mm)
1¼”
(32mm)
1.660”
(42mm)
1.535”
(39mm)
5/16”
(8mm)
5/8”
(16mm)
2½”
(65mm)
3”
(80mm)
4”
(100mm)
2”
(50mm)
2.375”
(60mm)
2.250”
(57mm)
3/8”
(10mm)
6”
(150mm)
8”
(200mm)
6. Flanged-End Connections
Flange Dimensions (Inlet & Outlet)
System
size:
Flange
Type
Bolt
Circle
Diameter
Bolt Hole
Diameter
Flange
Outside
Diameter
Flange
thickness
Number
of Bolts
8”
(200mm)
ASME
B16.5
Class
150
11¾”
(298mm)
7/8”
(22mm)
13½”
(343mm)
1”
(25.4mm)
8
Flange Dimensions ( Drain)
System
size:
Flange
Type
Bolt
Circle
Diameter
Bolt Hole
Diameter
Flange
Outside
Diameter
Flange
thickness
Number
of Holes
8”
(200mm)
ASME
B16.5
Class
150
4¾”
(120mm)
3/4”
(19mm)
6”
(150mm)
3/4”
” (19mm)
4
PrePak units are also available without their door-mounted
Potter PFC-4410-RC Releasing/Control Panel and Air Com-
pressor. These units will still retain their Listings/Approvals,
however the installing contractor should make sure that any
remote controlled Releasing/Control Panels used with these
units are Listed/Approved and programmed to handle the
required sequence of operation necessary to operate the
automatic sprinkler system. Any unauthorized modification
or addition made on-site to a factory-built Listed/Approved
unit will void the Listing/Approval. Such modifications or
additions may void the unit’s warranty as well. Consult Re-
liable’s Technical Services Department before proceeding
with any such modifications or additions.
Technical Data
1. The Reliable Type F Model DDX PrePaK is rated for
a minimum water supply pressure of 20 psi (1.4 bar)
and a maximum water supply pressure of 250 psi
(17.2 bar). Note: 1 bar = 100 kPa.
2. Friction loss, expressed in equivalent length of
Schedule 40 pipe and based on Hazen-Williams For-
mula is:
System Size: Equivalent Length
2” (50mm) 19.4 ft (1.3 m)
2½” (65mm) 24.5 ft (1.8 m)
3” (80mm) 28.9 ft (3.8 m)
4” (100 mm) 32.8 ft (17.7 m)
6” (150 mm) 54.7 ft (21.8 m)
8" (200mm) 79.3ft (24.2m)
These values account for the Model DDX Deluge Valve,
supply manifold tee, butterfly control valve, and small
pipe/manifold located directly above Model DDX Deluge
Valve.
3. Shipping Weight:
System Size Weight
2” (50 mm), 2½” (65 mm)
& 3” (80 mm)
554 lb. (252 kg)
4” (100 mm) 710 lbs (322 kg)
6” (150 mm) 800 lbs (363 kg)
8" (200mm) 1350lbs (531kg)
4. Dimensions:
System Size Equivalent Dimensions
2” (50 mm), 2½” (65 mm) & 3”
(80 mm)
24” W x 27” D x 68” H
(0.61 m W x 0.69 m D x 1.73 m H)
4” (100 mm) & 6” (150 mm) 25.7” W x 28.9” D x 68” H
(0.65 m W x 0.73 m D x 1.73 m H)
8” (200mm) 30.3” W X 36.6” D X 74” H
(0.77 M X 0.93M X 1.87M)
(Refer to Fig. 1 for additional dimensions)

5.
The following is a list of Technical Data Bulletins which de-
scribe the valves and devices which are used in the system:
Device Reliable Bulletin #
(unless otherwise noted)
Model DDX Deluge Valve Reliable Bulletin 519
Type F Double Interlock Preaction Trim Reliable Bulletin 751
Low Air Pressure Switch Potter, 5401564
Alarm Pressure switch Potter, 5400928
Nitrogen Pressure Switch Potter, 5400930
Mechanical Sprinkler Alarm Reliable Bulletins 612/613
Solenoid Valve Reliable Bulletin 718
Releasing Control Panel Potter Manual #5403550
Fire Alarm Devices Reliable Bulletin 700
Desiccant Dryer Wilkerson Catalog 9EM-
TK-190-4
The following table provides a quick reference to the vari-
ous programs (found in this bulletin and the Potter Manual
#5403550) that may be utilized with a Type F PrePaK:
Desired
Applications (1) Description Program No.
Double Interlock
Single Hazard, 2 Alarm Zones with
1 Waterflow Zone and 2 Supervisory
Zones
Potter
Program #6
Double Interlock,
Cross-Zoned
Single Hazard, Cross-Zoned, 2
Alarm Zones with 1 waterflow Zone
and 2 Supervisory Zones
Potter
Program #7(2)
(1) Refer to Potter Manual # 5403550 included with the PrePak, for
other programming options available.
(2) Factory Program setting
Installation Requirements
The automatic sprinklers, releasing devices, fire detection
devices, manual pull stations, and signaling devices which
are utilized with the Reliable Model DDX Type F PrePaK must
be UL and/or ULC Listed or FM Approved, as applicable.
The steel enclosure and all the interconnecting piping must
be located indoors in a readily visible and accessible loca-
tion and in an area that can be maintained at a minimum tem-
perature of 40°F (4°C). Note: Heat tracing is not permitted.
The solenoid valve is operated and supervised by the Potter
Model PFC-4410-RC Releasing/Control Panel. Details on the
electrical connections of this system to the Potter Panel can
be found in the Potter Manual #5403550, Installation, Opera-
tion and Instruction of PFC-4410-RC Releasing Control Panel
(this manual is included with other pertinent manuals and
shipped inside the enclosure). This panel is fully zone and
output programmable and may be adapted to several ap-
plications.
Hydrostatic Testing of DDX Valves and DDX Systems
As required by NFPA 13, fire sprinkler systems with working
pressures up to and including 150 psi are to be hydrostati-
cally tested at a water pressure of 200 psi and maintain that
pressure without loss for two hours. Fire sprinkler systems with
working pressures above 150 psi are required to be hydrostati-
cally tested at 50 psi above the system working pressure and
maintain that pressure without loss for two hours. In addition to
the hydrostatic tests described above, dry pipe and double
interlock preaction systems require an additional low pressure
air test.
In some cases, hydrostatic testing (in accordance with the
NFPA 13 requirements noted above) will result in pressures
that exceed the working pressure of the valve and trim kit for
the two-hour test period. The valve and applicable trim kit have
been tested, approved and listed under these conditions and
as such, hydrostatic testing in accordance with NFPA 13 is ac-
ceptable. In addition, the clapper can remain in the closed po-
sition and the trim kit need not be isolated, as each has been
designed to withstand hydrostatic testing as required by NFPA
13.
Hydrostatically testing the valve and trim to pressures higher
than their rating is limited to the hydrostatic test as referenced
by NFPA13. It does not address the occurrence(s) of a “wa-
ter hammer” effect, which can indeed damage the valve. A
“water hammer” in the water supply piping of the valve can
create pressures in excess of the rated pressure and should
be avoided by all necessary means. This condition may be
created from improper fire pump settings, underground con-
struction work, or an improper venting of trapped air in the wa-
ter supply piping.
System Air / Nitrogen Pressure Requirements
The Model DDX Type F PrePaK includes gauges to read the
pneumatic and water pressures of Model LP Dry Valve Actua-
tor. Table A specifies the air or nitrogen pressure level to be
applied to the Actuator. The factory installed Pressure Main-
tenance Device in the unit automatically provides adequate
makeup air or nitrogen flow to maintain supervisory pressure
with normal leakage for the system piping, while restricting the
flow of makeup air or nitrogen to allow for system operation.
Please note that when the optional Model B1 Accelerator is
to be utilized to expedite water-delivery time, the pneumatic
pressure must be not less than 15 psi (1.0 bar).
Table A
Water Pressure
psi (bar)
Supervisory Air or Nitrogen Pressure in
Sprinkler System, psi (bar)
Maximum Not Less Than Not More Than
20 (1.4) 10 (0.7) 14 (0.9)
50 (3.4) 12 (0.8) 16 (1.1)
75 (5.2) 13 (0.9) 17 (1.2)
100 (6.9) 15 (1.0) 19 (1.3)
125 (8.6) 16 (1.1) 20 (1.4)
150 (10.3) 17 (1.2) 21 (1.4)
175 (12.1) 18 (1.2) 22 (1.5)
200 (13.8) 19 (1.3) 23 (1.6)
225 (15.5) 21 (1.5) 25 (1.7)
250 (17.2) 22 (1.5) 26 (1.8)
Note: During system set-up, a higher pneumatic pressure
may be required in order to properly set the Model LP Dry
Valve Actuator. The dew point of the air supply must be main-
tained below the lowest ambient temperature to which the
preaction system will be exposed. Otherwise, accumulation
of water (condensate) on the air side of the Actuator can low-
er the air pressure at which the Actuator opens, and possibly
prevent proper system operation. Also, introduction of mois-
ture into the system piping exposed to freezing temperatures
can create ice blockage, which could prevent proper system
operation. As a minimum, the supply of air should be taken
from the area of lowest temperature within the protected area.
The air supply system must be carefully designed to prevent

6.
plugging by frost deposits. Special requirements, such as
those in FME&R’s “Installation Guidelines for Refrigerated
Storage” may need to be incorporated.
Nitrogen used in refrigerated area systems minimizes a
possibility of ice build-up and blockage inside the system
piping that could inhibit proper system operation. The dew-
point of nitrogen compressed to 20 psig (1.4 bar) pressure is
-46°F (-43.3°C), and -52°F (-46.7°C) when compressed to 10
psig (0.7 bar). High-pressure nitrogen cylinders can typically
be rented from a local source, with rental fees varying by
supplier and cylinder sizes. Typical cylinders are described
in Table B. The calculated nitrogen supply in lbs (kg) to pres-
surize various system capacities to 10 psi (0.7 bar) at differ-
ent freezer temperatures is shown in Table C.
A Nitrogen Kit is available as an option, for installations where
nitrogen is used as the supervisory gas. Installation of this kit
is shown in Figs. 10, 11 or 12 depending on the system size.
A “low-nitrogen” LED is mounted onto the door of the Potter
Model PFC-4410-RC Releasing/Control Panel. It will illuminate
when the nitrogen pressure switch detects that the available
nitrogen supply has been depleted. The recommended set-
ting for this switch is the maximum sensing pressure (100 psi).
The nitrogen source should be replaced promptly upon opera-
tion of the pressure switch. If the nitrogen supply does hap-
pen to fall below the 100 psi threshold, the entire amount of
make-up air will come solely from the unit’s air compressor (If
installed). Please note that this compressor supplied make up
air is not considered as dry air.
Table B
Cylinder size “Q” “S” “K” “T”
Nitrogen Weight
lbs. (kg)
5.50
(2.50)
10.28
(4.66)
16.51
(7.50)
22.01
(9.98)
Nitrogen Volume cu.
ft. (m3)76 (2.2) 142
(4.0)
228
(6.5) 304 (8.6)
Pressurized at psi
(bar)*
2200
(151.7)
2200
(151.7)
2200
(151.7)
2460
(182.0)
Note: Initial pressure and thus nitrogen weight and volume can vary
slightly. Check with your local supplier.
Table C
System
Capacity
Gal. (L)
Freezer Temperature Approx.
Fill Time
(min.)*
20°F
(-6.7°C)
0°F
(-18°C)
-20°F
(-29°C)
-40°F
(-40°C)
-60°F
(-51°C)
250
(946)
1.90
(.86)
1.90
(.86)
2.00
(.90)
2.10
(.95)
2.20
(1.00) 1
500
(1891)
3.64
(1.65)
3.80
(1.72)
4.00
(1.81)
4.20
(1.91)
4.40
(2.00) 2
750
(2840)
5.50
(2.50)
5.70
(2.60)
6.00
(2.72)
6.30
(2.86)
6.60
(3.00) 3
1,000
(3785)
7.30
(3.30)
7.60
(3.44)
8.00
(3.62)
8.33
(3.78)
8.80
(4.00) 4
Note: To obtain required nitrogen supply (lbs.) for 15 psi (1.0 bar) or 22
psi (1.5 bar), multiply the tabulated values by a factor of 1.5 or
2.2 respectively.
(1 bar = 100 kPa)
* When filled with the Rapid Air – Fill Shutoff Valve open (Valve “M” on
Figs. 10, 11 or 12 depending on system size).
If the air compressor in the Model DDX Type F PrePaK
is used to initially fill the sprinkler system with air, the steel
enclosure’s door should remain open to provide maximum
intake air flow to the air compressor. The air compressor is
connected to a storage tank. This tank functions as a reser-
voir, providing make-up air to compensate for small, inter-
mittent leaks in the sprinkler system. It should be noted that
significant leaks may overburden this storage tank, thereby
causing the air compressor to continuously cycle on and
off.
The factory-installed system air pressure switch (refer to
Figs. 10, 11 or 12 depending on system size) may need
on-site adjustment to correspond with the air pressure val-
ues found in Table A. Adjustment, if required, should be
made according to Potter Bulletin 5401564 included with
the switch.
System Electrical Requirements
All releasing, alarm, and detection devices in the Model
DDX Type F PrePaK are supervised by an optional Potter
Model PFC-4410-RC Releasing/Control Panel. To utilize one
of the doors of the steel enclosure as a mount for the panel,
all of the terminals are translated to two, water-tight terminal
boxes mounted on the interior of the enclosure. Note: The
EOL (End of Line) resistors have also been relocated. It is
from these terminal boxes that all field wiring is connected.
There is one terminal box that contains the 24 VDC con-
nections and one that contains the 120 / 220 VAC connec-
tions. In addition to the releasing/control panel, the Model
DDX Type F PrePaK is available with the following factory-
installed electrical devices:
1. A system air pressure switch, which is used to moni-
tor sprinkler piping.
2. An alarm pressure switch, which indicates an actua-
tion of the deluge valve.
3. An optional low nitrogen pressure switch, which indi-
cates a depleted nitrogen supply.
4. A normally-closed, releasing solenoid valve, which is
used to help actuate the deluge valve.
5. An optional air compressor (refer to the “General De-
scription” section on page 2 of this bulletin for specif-
ics).
6. A supervised butterfly water control valve.
7. A optional supervised system side butterfly water
control valve.
The factory electrical connections of these devices are il-
lustrated in Figs. 4, 5 or 6 (depending on system size). For
information on how to install fire detection devices to initiat-
ing Zones 1 and 2 of the releasing/control panel, refer to Fig.
7 or Fig. 8. For information on how to install output devices,
i.e., alarm bells or trouble annunciators, to the releasing/con-
trol panel, refer to Fig. 9. The power supply, standby emer-
gency power supply, battery charger and rectifier circuitry
are all contained within the releasing/control panel. Batteries
that provide 90 hours of standby power are provided with
the panel. For additional information and detailed wiring
diagrams, refer to Potter Manual #5403550, Installation, Op-
eration and Instruction of PFC-4410-RC Releasing Control
Panel.

7.
Note:
In order for the solenoid valve to maintain Reliable’s war-
ranty it must remain sealed as it came from the factory. If
there are concerns about the valve’s internal components,
immediate replacement is recommended.
System Operation (Double Interlock)
To fully activate (water delivery to a fire) the Reliable Model
DDX Type F PrePaK in a double interlock application, a fire
detection device (smoke, heat, etc.) (two different detectors
with cross-zoned detection) must activate and the sprinkler
system’s piping must be purged of its supervisory air pres-
sure (i.e. from a discharged sprinkler head).
When the system is properly set for service, the water sup-
ply pressure simultaneously acts on both the underside of
the deluge valve’s clapper and on the valve’s push rod by
means of the pressurized push rod chamber. The resultant
pressure force acting on the push rod, in unison with the me-
chanical advantage of the deluge valve’s lever, is more than
sufficient to hold the valve’s clapper in the closed position
against the water supply pressure.
Energizing the releasing solenoid valve is only one of the
events required towards opening the deluge valve. Air
pressure in the sprinkler system must also be reduced to a
level low enough to activate the Model LP Dry Valve Actua-
tor. Both of these events allows the deluge valve’s push-
rod chamber to be vented to drain through its outlet. Since
the push-rod chamber’s pressure cannot be replenished
through its inlet restriction as rapidly as it is vented though
its outlet, the pressure falls rapidly. When the push-rod
chamber pressure drops below one-third of the water sup-
ply pressure, the opening force acting beneath the valve’s
clapper becomes greater than the push-rod force acting on
the lever. This causes the clapper to open. Refer to Reliable
Technical Bulletin 751 for further details.
Once the clapper has opened, the lever acts as a latch,
preventing the clapper from returning to the closed position.
Water from the supply flows through the deluge valve into
the system piping. Water also flows through the deluge valve
alarm outlet to activate any water flow alarm devices. Note
that the solenoid valve will be maintained open by the Pot-
ter Model PFC-4410-RC Releasing/Control Panel’s latching
feature until it is reset for operation.
After system shutdown and draining, the Model DDX Del-
uge Valve is easily reset without special tools (see Figs. 10,
11 or 12 depending on system size). Restore detection de-
vices by resetting or replacing any operated device. Once
detection devices are restored and the Potter Model PFC-
4410-RC Releasing/Control Panel is reset, water supply
pressure may be re-applied to the deluge valve.
Maintenance
The Model DDX Type F PrePaK and associated equip-
ment shall periodically be given a thorough inspection and
test. NFPA 25, Inspection, Testing and Maintenance of water
Based Fire Protection Systems, provides minimum mainte-
nance requirements. Systems should be tested, operated,
cleaned and inspected at least annually, and parts replaced
as required. Periodically open the air/condensate drain valve
(see Figs. 10, 11 or 12 depending on system size) beneath
the air tank to drain any condensate accumulation. Reliable
Technical Bulletin 751 provide information for maintaining
the Model DDX Deluge Valve. Potter Manual #5403550 pro-
vides information for maintaining the PFC-4410-RC Releas-
ing/Control Panel.
System Reset Procedure (All Sizes)
Refer to Figs. 10, 11 or 12 (depending on system size)
1. Close the main valve controlling water supply to the
Model DDX deluge valve. Also, close the two ¼” valves,
valves M (Rapid-Air Fill Shutoff Valve) and K (Regulated
Air Shutoff Valve).
2. Close the pushrod chamber supply valve, valve A.
3. Open the main drain valve, valve B, and drain the sys-
tem.
4. Open all drain valves and vents at low points through-
out the system, closing them when flow of water has
stopped. Open valve D. Note: The above steps accom-
plish the relieving of pressure in the pushrod chamber
of the deluge valve.
5. Open valve N. Push in the plunger of ball drip valve,
valve F, to force the ball from its seat, and drain any wa-
ter in the alarm line. Close valve N.
6. With the Model B Manual Emergency Station, valve D,
open, push in and rotate the deluge valve’s external
reset knob clockwise until you hear a distinct clicking
noise, indicating that the clapper has closed. Note:
The reset knob can be rotated only after pressure in the
pushrod chamber is reduced to atmospheric conditions
(0 psig).
7. Inspect and replace any portion of the sprinkler system
subjected to fire conditions. Press the system reset but-
ton on the Potter PFC-4410-RC Panel to place the sys-
tem in the ready condition. Note: All detection devices
must be reset before the panel can be reset.
8. Verify that the following valves are in their respective po-
sitions prior to continuing:
Valve A – closed, Valve B – open, Valve C – open, Valve
D – open, Valve E – closed, Valve G – open (if optional
air compressor is installed), Valve H – closed, Valve
J – open (if optional Nitrogen Kit is installed), Valve K
– closed, Valve M – closed, Valve N – closed, Valve
P – closed (if optional Model B1 Accelerator Kit is in-
stalled).
9. Open valve A and allow water to fill the deluge valve’s
pushrod chamber. Close valve D after any trapped air
has had a chance to escape from the deluge valve’s
pushrod chamber. Close the main drain, valve B.
10. Bleed any residual air that may be located between the
solenoid valve and the Model LP Dry Valve Actuator pip-
ing by energizing the solenoid valve. This is done by
opening the factory-installed manual pull station that is
assembled to the exterior of the PrePaK’s 24VDC Termi-
nal Box. Water should now be flowing freely through
the solenoid valve as well as the Model LP Dry Valve Ac-
tuator into the drip cup. Note: This venting of all trapped
air from this small location in the trim is very important to
ensure proper system operation and avoidance of false-
ly tripping the valve during an isolated electrical alarm.

8.
11. Upon seeing this solid flow of water coming out of the
Model LP Dry Valve Actuator, open valves M (Rapid-Air
Fill Shutoff Valve) and K (Regulated Air Shutoff Valve),
thereby rapidly applying compressed air or nitrogen
into the Model LP Dry Valve Actuator (and the sprinkler
system) until the pressure conforms to Table A levels, as
indicated by the system air pressure gauge. The Model
LP Dry Valve Actuator will eventually close during this
pressurizing process and the water will stop flowing into
the drip cup. At this point, the pressure gauge which
indicates push-rod chamber pressure will equalize to
the available water supply pressure. Once the actuator
is setup correctly, close the Rapid-Air Fill Shutoff Valve,
valve M. Keep the Regulated Air Shutoff Valve, valve
K open. Note: If 1) the optional air compressor is in-
stalled and 2) the dryness of the supervisory air is criti-
cal (i.e. freezer applications), valve G should be closed
during this step as to not let any moist air into the sprin-
kler system. Valve G may be re-opened once the Model
LP Dry Valve Actuator has been successfully set up with
a dry air supply (i.e., nitrogen) in order to provide any
make up air that, if not supplied, could cause a potential
low-air alarm condition.
12. Open valve N.
13. If the Model B1 Accelerator Kit is installed, open valve
P. Prior to opening valve P, be sure that the Model B1
Accelerator has been successfully reset per Reliable
Technical Bulletin 323. Note: The B1 Accelerator re-
quires a minimum of 15 psi (1.0 bar) of supervisory gas
pressure for proper operation.
14. Close the manual pull station that is assembled to the
exterior of the PrePaK’s 24VDC Terminal Box and then
press the system reset button on the Potter PFC-4410-
RC Panel. Note: All other detection devices must be
reset before the releasing/control panel can be reset.
15. Slightly open the main valve controlling water supply to
the Model DDX Deluge Valve. This will fill the deluge
valve’s volume beneath its clapper with water. Slightly
open the main drain valve, valve B, to vent any trapped
air. Once any trapped air has been vented, close valve
B. Making sure that valve N is open, observe if water
leaks through the ball drip valve, valve F, into the drip
cup (Or into the 1” Drain manifold trough the clear tub-
ing for 8” System). If no leakage occurs, the deluge
valve’s clapper is sealed. Fully open the main valve
controlling the water supply to the Model DDX Deluge
Valve. Visually verify by the position of its indicator flag
that it is fully-opened.
16. Verify that valve A is open.
17. Secure the handle of the Model B Manual Emergency
Station, valve D, in the OFF position with a nylon tie
(supplied with the assembly).
18. Press the system reset button on the Potter PFC-4410-
RC Panel to place the system in the ready condition.
Note: All detection devices must be reset before the
panel can be reset.
Inspection And Testing
Refer to Figs. 10, 11 or 12 (depending on system size)
1. Water supply — Verify that the valve controlling water
supply to the deluge valve is opened fully and properly
monitored.
2. Alarm line — Verify that valve C is opened and remains
in this position.
3. Other trimming valves — Verify that valve N is open
as well as all of the pressure gauge’s ¼” 3-way valves.
Valves D, E, and H should be closed.
4. Ball drip valve F — Push in on the plunger to be sure
the ball check is off its seat. If no water appears, the del-
uge valve’s water seat is tight. Inspect the small bleed
hole located on the underside of the Model DDX Deluge
Valve’s pushrod chamber for leakage.
5. System air pressure — Verify that system’s air pres-
sure and water supply pressures are in conformance
with the values posted in Table A.
6. Releasing device — Check the outlet of the releasing
device (i.e., solenoid valve, Model LP Dry Valve Actua-
tor or the Model B Manual Emergency Station, valve D)
for leakage. Also verify that tubing drain lines from re-
leasing devices are not pinched or crushed which could
prevent proper releasing of the deluge valve.
7. Testing alarms — Open valve E permitting water from
the supply to flow to the alarm pressure switch and to
the mechanical sprinkler alarm (if present). After test-
ing, close this valve completely. Push in on the plunger
of ball drip valve F until all of the water has drained from
the alarm line.
8. Operational test — Open the Model B Manual Emer-
gency Station, valve D. Note: An operational test will
cause the Deluge Valve to open and flow water into the
sprinkler system.
9. Secure the Model B Manual Emergency Station, valve
D, in the OFF position with a nylon tie (included with the
assembly) after the deluge valve is reset.
Testing the Model DDX Deluge Valve Without
Flowing Water
Refer to Figs. 10, 11 or 12 (depending on system size)
1. Close the valve controlling water supply to deluge valve
and open the main drain valve B.
2. Verify that valve A is open, allowing water to enter the
push rod chamber.
3. Close off the air/nitrogen supply to the sprinkler system.
4. Decrease pneumatic pressure in the system by open-
ing the ¼” angle valve, valve H, deluge valve until the
Model LP Dry Valve Actuator operates. This will be in-
dicated by a sudden drop of water pressure on the air
pressure gauge. This operation of the actuator will vent
the water pressure from itself back to the solenoid valve
which is still closed. The push-rod chamber of the del-
uge valve should still be pressurized at this point.

5. Open the factory-installed manual pull station that is as-
sembled to the exterior of the PrePaK’s 24VDC Terminal
Box. This will energize the solenoid valve open. Doing
so will result in a sudden drop of water pressure in the
deluge valve’s push rod chamber.
6. Reset the system per the directions listed in “System
Setup” section of this bulletin.
Draining Excess/Condensate Water From System
Refer to Figs. 10, 11 or 12 (depending on system size)
1. Close the main valve controlling water supply to deluge
valve. Also close valve A and open main drain valve B.
2. Open condensate drain valve H until all water has
drained. Close valve H. Note: Be sure not to keep valve
H open for an extended period of time because that will
cause enough system air to bleed off thereby actuating
the Model LP Dry Valve Actuator (see Table A for pneu-
matic pressure values required to maintain the Model
LP Dry Valve Actuator closed for a given water supply
pressure). If the Actuator does happen to actuate, the
entire system must be re-established in the correct or-
der as to avoid any possibilities of false-tripping of the
deluge valve. Proceed according to the directions listed
in the “System Setup” section of this bulletin.
3. Close main drain valve B. If system contains pressur-
ized air, allow air pressure to come back up to specifica-
tion. Open valve A first, and then open the main valve
controlling the water supply to the deluge valve.
9.
SOLENOID VALVE INSPECTIONS, TESTS
AND MAINTENANCE
WARNING: THE OWNER IS RESPONSIBLE FOR MAIN-
TAINING THE FIRE PROTECTION SYSTEM IN PROP-
ER OPERATING CONDITION. ANY SYSTEM MAINTE-
NANCE OR TESTING THAT INVOLVES PLACING A
CONTROL VALVE OR DETECTION SYSTEM OUT OF
SERVICE MAY ELIMINATE THE FIRE PROTECTION
OF THAT SYSTEM. PRIOR TO PROCEEDING, NOTIFY
ALL AUTHORITIES HAVING JURISDICTION. CONSID-
ERATION SHOULD BE GIVEN TO EMPLOYMENT OF
A FIRE PATROL IN THE AFFECTED AREA.
WARNING: PRIOR TO OPERATING THE SOLENOID
VALVE, BE SURE TO CLOSE THE SYSTEM CONTROL
VALVE TO AVOID UNINTENTIONAL OPERATION OF
THE DELUGE VALVE
1. Inspections: It is imperative that the system be in-
spected and tested in accordance with NFPA 25 on
a regular basis. The frequency of the inspections
may vary due to contaminated water supplies, cor-
rosive water supplies, or corrosive atmospheres. In
addition, the alarm devices, detection systems, or
other connected trim may require a more frequent
schedule. Refer to the system description and ap-
plicable codes for minimum requirements.
2. The valve must be inspected at least monthly for
cracks, corrosion, leakage, etc., cleaned and re-
placed as necessary.
3. If leakage is suspected through the solenoid valve, it
should be replaced.

Fig. 2
ZONE 1
ZONE 2
ZONE 3
ZONE 4
OUTPUT 1
OUTPUT 2
OUTPUT 3
OUTPUT 4 PROGRAM
MODE RUN MODE
AC POWER
POWER TBL
SYSTEM TBL
SUP TBL
GROUND
FAULT
SUP 1/ABORT
SUPERVISORY 2
COMMON ALARM
ALARM SILENCE
STEADY:
DISCHARGED
FLASHING:
PRE-DISCHARGE
RUN
PROGRAM SET
SELECT
FUNCTION
SCROLL-DOWN
BUZZER SILENCE
SIGNAL SILENCE
SYSTEM RESET
SCROLL-UP
BUZZER SILENCE
VIEWING ANGLE
RED OUTPUT LED STEADY: ABORT
LAMP
TEST
}
10.