Reliance 2260 User manual

Reliance Fall Protection
User Instructions
for the
Installation and Use of the
Concrete Embed Connector
Model # 2260
Reliance Industries, LLC
PO Box 2046
Deer Park, TX 77536
Ph. [phone]
Ph. [phone]
Fax [phone]
!
US Patent #6,551,041

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 2 of 18!
Table of Contents
GENERAL INFORMATION....................................................................................................................................... 3
PART NUMBER AND MODEL DESIGNATION .................................................................................................... 4
THE CONCRETE EMBED SYSTEM ........................................................................................................................ 5
INTENDED USE AND PURPOSE OF THE EQUIPMENT .................................................................................... 5
PROPER METHOD OF INSTALLATION ............................................................................................................... 6
1.0 INSPECTION PRIOR TO USE ..................................................................................................................................... 6
2.0 INSERTION AND USE OF THE BALL LOCK CONNECTOR .......................................................................................... 7
3.0 REMOVAL OF THE BALL LOCK CONNECTOR.......................................................................................................... 8
4.0 USE OF THE CONCRETE EMBED CONNECTOR ........................................................................................................ 9
5.0 INSERTION AND USE OF THE ANCHOR RING CONNECTOR .............................................................................. 10
6.0 INSERTION AND USE OF THE BYPASS ANCHOR............................................................................................... 12
7.0 REMOTE CONNECT/DISCONNECT ........................................................................................................................ 13
GENERAL CAUTIONS ............................................................................................................................................. 14
INSPECTION, MAINTENANCE AND STORAGE ............................................................................................... 15
CLEANING.................................................................................................................................................................. 16
FORMAL INSPECTION ........................................................................................................................................... 17
INSPECTION CHECKLIST ..................................................................................................................................... 18

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 3 of 18!
General Information
Anyone using this system must be familiar with and understand the instructions outlined in this
manual. Failure to use these products in accordance with these instructions could result in serious
injury or death.
The owner and user of this product must ensure that this manual is stored in a manner that it will
be available at any time to the user for consultation or review.
If requested, this manual, along with the inspection log, must be presented to the manufacturer for
review. When the Concrete Embed Connector is returned to the manufacturer for any reason, this
manual must be enclosed.
This product must be used in accordance with all applicable federal OSHA and state safety
regulations.
This product is to be used as a personal protective device only and is not to be used to lift,
maneuver, or carry heavy construction loads or for other purposes not related to personal fall
arrest. It should always be handled in a manner that will protect it from damage or corrosion.
This Connector may be used only in original Reliance Concrete Embed Receivers, designed,
built, and installed specifically for that use.
Use of this Connector in systems produced by other manufacturers may impair its’ function. In
such cases, Reliance Industries and its’ authorized dealers will refuse to accept any liability for its
use.
It is the responsibility of the employer, as part of a total fall arrest rescue and evacuation program,
to retain the manufacturer’s instructions and make them readily available to all users. The
employer must provide adequate training in the proper use and care of this product prior to use.
Manufacturer's Name and Address
Reliance Fall Protection
PO Box 2046
Deer Park, TX 77536
Tel.: [phone]
Tel.: [phone]
Fax: [phone]

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 4 of 18!
Part Number and Model Designation
Model type: Concrete Embed Connector
Part Number: 2260
Material: Heat Treated Stainless Steel
Caution: For use ONLY with approved Reliance Industries Concrete embed system
products. The use of non-approved components may result in serious injury
or death!
Serial No. ______________________________________
Date of Manufacture _____________________________
(To be completed by the User/Owner)
Date of Initial Operation __________________________________________________________
Operator/User __________________________________________________________________
Location: Company _____________________________________________________________
Address ______________________________________________________________
Jobsite _______________________________________________________________
Phone ________________________________________________________________

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 5 of 18!
The Concrete Embed System
The Concrete Embed System consists of 2 parts (a Connector and a Receiver (see Figure 1a).
When combined they form an anchor point that can be used for both individual anchorages and
for horizontal lifeline anchorages. The system is designed specifically for use in concrete
construction. It can provide easily identifiable, convenient, and safe anchorage points for
construction workers and when used with horizontal lifelines can provide them with mobility
previously unattainable in large concrete structures. What makes the Reliance Concrete Embed
Anchorage system so unique is that the Receiver is connected to the rebar that is embedded in the
concrete thereby providing strength that is dependent not just on the concrete, but on the Receiver
itself. There is no need to wait 28 days for the concrete to come to full strength as is necessary
for wedge or epoxy type anchors. In most cases the concrete can be used for fall arrest anchorage
support from 8 to 24 hours after being poured, depending on concrete mix and rebar size and
placement.
The heart of the system is the Concrete Embed Anchorage Receiver, which is embedded in the
concrete during the pouring process. The Receiver gains its’ high pull-out strength from its’
unique shape and the fact that the Receiver is intentionally anchored with structural rebar that is
inserted through a hole in the top of the Receiver. These Receivers can be used as fall arrest or
horizontal lifeline anchorages during the construction process and continue to be available as fall
arrest anchorages for maintenance or facilities support after the construction process is complete.
The Receivers can be attached to a variety of concrete forms, such as plywood forms, steel
decking, and steel gang forms. They can also be embedded using epoxy or welded into place.
They can be installed and used in any orientation provided they are kept clean and free from rust
and debris. Once the concrete Embed Receiver is securely anchored into place, it can be
connected to with the Concrete Embed Connector either directly or using remote connect
equipment.
This system is provided with a variety of connectors that can be used for individual anchor points,
horizontal lifeline anchor points and horizontal lifeline bypass supports. The ball-lock Connector
is the primary connector in this system. It can be used with remote connect equipment that will
enable connections and disconnections to be made up to 20 ft. overhead.
Intended Use and Purpose of the Equipment
The Concrete Embed Connectors (P/N 2260) are made to be used in Concrete Embed Receivers
(P/N 2250) which have been permanently encased in concrete or permanently welded to steel
beams (P/N 2255). The Connector may be installed and used in Receivers which are mounted in
any direction. They provide a detachable fall arrest anchorage point and may be used as an
anchorage for one or two persons using a shock-absorbing lanyard or a self-retracting lanyard
with a 900-lb. maximum arrest force (MAF). The Concrete Embed Connector may also be used
as an end anchorage point for perimeter guardrail applications or for horizontal lifelines.

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 6 of 18!
There are three types of Connectors that can be used with the Receiver. They are the Ball-lock
Connector (P/N 2260), the Anchor Ring Connector (P/N 2280) and the Bypass Connector (P/N
2270). The use of each is described below.
Proper Method of Installation
1.0 Inspection prior to use
1.1 Prior to use, inspect the Concrete Embed Connector for damage or contamination that
would impair its’ operation.
1.2 Check proper function by depressing the locking plunger. The plunger should move
freely and snap back into place when released. All of the locking balls should move
freely when the plunger is depressed. After the plunger is released it should move
back freely and rest flush with the end of the Connector (see Figure 1).
CAUTION – Whenever the plunger rests flush with the end of the Connector body, all 12
locking balls are firmly locked in place. Whenever using the Connectors, if the plunger does not
rest flush with the bottom of the Connector body either before or after insertion into the Receiver,
immediately remove the Connector from use; mark as “UNUSABLE” and return to the factory
for service. Train all users prior to use, to identify the locked position of the plunger.
Figure!1a!
The!Connector!
The!Receiver!

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 7 of 18!
2.0 Insertion and use of the Ball Lock Connector
2.1 Prior to use, inspect the Concrete Embed Receiver where the Connector is to be
attached. It should be free from damage, rust, dirt, or debris, which might interfere
with the proper attachment of the connector. If debris or concrete scale is present, it
must be removed with a wire brush or scraper and then wiped clean. Receivers are
best cleaned with a light penetrating oil spray such as WD-40 or compressed air, and
then wiped clean.
2.2 Insert the Concrete Embed Connector into the Receiver.
2.3 Insert a pointed tool such as a screwdriver or the pointed end of a spud wrench in the
hole in the end of the plunger and push (see Figure 2). The Connector plunger will
push in releasing the locking balls and the Connector will snap into place.
2.4 When the pointed tool is removed from the Connector, the plunger will automatically
return to a position flush with the bottom of the Connector indicating that all 12 of
the locking balls are locked into place (see Figure 2).
WARNING - The plunger is designed to be flush with the bottom of the Connector for safety.
This reduces the chance of accidental disengagement due to an object that might strike the
Connector during a fall. For increased safety, the Connector is designed so that the rows of
locking balls are on two different diameters. This assures that each row of balls can lock only in
Fig.!2!

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 8 of 18!
its own designated ball groove. This assures that an error cannot be made by achieving a lock in
only one row of ball grooves, additionally, the Connectors’ plunger is designed so that all of the
locking balls must lock together. This means that if the Connector is inserted into a Receiver that
is damaged or contaminated with debris that keeps even one ball from being able to lock into its’
designated ball groove, then none of the balls can lock, enabling the Connector to be easily
removed and thus indicating that an unsafe condition exists.
2.5 For the reasons stated in the Warning above, always inspect the Connector after
insertion into the Receiver. The Connector should snap into place with a clear and
audible snap. Inspect the plunger to see if it is flush with the bottom of the
Connector body (see Figure 1). Spin the Connector in the Receiver. It should spin
freely to any position with no resistance. If in doubt of conformance to any of the
above conditions, remove the Connector immediately, clean the Receiver and
Connector and inspect for damage. Re-insert and inspect again. If any non-
conforming conditions continue to exist, remove the Connector and mark the
Receiver “UNUSABLE” and plug it so that it cannot be used again.
Always pull firmly on the connector after insertion into the Receiver to confirm that it is locked
securely in place.
WARNING – ALWAYS check the Connector plunger to be certain that it is flush with the
bottom of the Connector when locked into the Receiver. To not do so could result in serious
injury or death.
3.0 Removal of the Ball Lock Connector
3.1 To remove the Concrete Embed Connector insert a pointed tool into the plunger in the
bottom of the Connector (see Figure 2) and push the plunger into its’ fully depressed
position. While holding the plunger in, pull back on the swivel shackle at the same
time. The ball lock will be released and the Connector can be removed.

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 9 of 18!
4.0 Use of the Concrete Embed Connector
4.1 The Concrete Embed Connector may be used as an anchorage for either a personal
fall arrest system or a horizontal lifeline. In cured high-strength concrete and with the
rebar present in the Receiver, the Connector can be pulled in any direction to 10,000-
lbs. This will provide a suitable anchorage for 2 persons or an anchorage for a
horizontal lifeline system. The swivel shackle on the Connector must be connected to
using a locking carabiner, a bow shackle, or a screw lock link. Do not attach with a
safety snap (see Figure 3).

!!!
User!Instructions!
2260!Concrete!Embed!Connector!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Reliance!Fall!Protection!
Reliance Fall Protection Deer Park, TX 77536 Ph. [phone] Fax [phone]
Rev: - Date: 10/11/10 Doc.: M-2260 Page 10 of 18!
4.2 When using the Connector in an application that might quickly side load the
Connector, always orient the Connector so that the swivel shackle can pull in the
correct direction (see Figure 4).
CAUTION - Never use the Connector if it cannot rotate freely in the Receiver. Inspect and
verify before each use.
4.3 When using the Concrete Embed Connector near glass, sharp or hot objects or near
concrete edges that might tear or cut the webbing of an elastomer shock-absorbing
lanyard always use shock absorbing lanyards that are made of steel wire rope.
4.4 When using this system in an application that might create a 12-ft. free fall always
use with steel cable Force II shock-absorbing lanyards.
4.5 Prior to use, a Competent Person must inspect the Concrete Embed Receivers to
which the Connectors will be attached to verify that they have been installed correctly
and in concrete of sufficient strength to support the intended loads. The manufacturer
makes no claims as to the suitability of the anchorage for any intended use. It is the
responsibility of the Customer to verify that the anchorage structure provided will
support the loads that will be imposed on this anchorage connector system.
5.0 Insertion and use of the Anchor Ring Connector
5.1 Prior to use inspect the Receiver as outlined in Section 2.1.