Renfert Catalyser 2300-0001 User manual

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Made in Germany
Katalysator
Nr. 2300-0001
0409 21-6499 A Ideen für die Dentaltechnik

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Catalyser
2300-0001
ENGLISH
1. Introduction
We are pleased with your decision to purchase the
Catalyser.
Please read the following operating in-
structions carefully and observe the safety
information they contain in order to ensure
a long and trouble-free service life.
2. Area of Application
The catalyst converter is intended to reduce odours
which are the result of heating investments and
burning waxes in the Magma preheating oven. As
a collateral action, this chemical process leads to a
reduction of toxic substances.
Depending on the particular materials being
processed, hazardous substances may still
be generated even when the catalyst con-
verter is used.
In such cases, additional measures to remove the
flue gases must be implemented. Local ordinances
and requirements must be complied with.
2.1 Ambient Conditions
(in accord. with DIN EN 61010-1)
The unit may only be used:
• Indoors;
• Up to an altitude of 2,000 m above sea level;
• At an ambient temperature range between 5-40ºC
[41 - 104ºF] *);
• At a maximum relative humidity of 80% at 31ºC
[87.8ºF], dropping in a linear manner to 50% relati-
ve humidity at 40ºC [104ºF] *);
• With mains power where the voltage fluctuations
do not exceed 10% of the nominal value;
• Under contamination level 2 conditions;
• Under over-voltage category II conditions.
*) Between 5 – 30°C [41 – 86°F], the unit can be operated at
a relative humidity of up to 80%. At temperatures between
31 – 40°C [87.8 – 104°F], the humidity must decrease
proportionally in order to ensure operational readiness (e.g., at
35°C [95°F] = 65% humidity; at 40°C [104°F] = 50% humidity).
The unit may not be operated at temperatures above 40°C
[104°F].
3. Hazard Information
3.1 Symbology
The following symbols are employed in these instruc-
tions and on the unit itself:
Danger
This indicates a direct risk of injury.
Electrical current
This indicates a hazard due to electrical
current.
Attention
Failure to observe the associated informati-
on can result in damage to the unit.
Note
This provides the operator with useful infor-
mation to make working with the unit easier.
Only intended for indoor use.
Before opening the unit, disconnect it from
the mains power supply by unplugging the
power cord from the wall outlet.
Note the operating instructions.
3.2 Hazards
• The Catalyser is an electric device and, as
such, carries with it a certain inherent potential
hazard.
• The unit may only be operated with a power
cord equipped with a plug appropriate to the
local power supply. Thus plug may only be
installed by a qualified electrician.
• The unit may only be taken into service if the
information on the nameplate corresponds with
the specifications of the local power supply.
• The unit may only be connected to a properly
grounded power supply.
• Damaged power cords must be immediately
replaced.
• The unit must be disconnected from the power
supply prior to beginning any maintenance
work on its electrical components.
• Only intended for indoor use. The unit is only
designed for dry applications and may not
be operated or stored outdoors or under wet
conditions.
• Regularly inspect connecting lines and hoses
(e.g., the power cord) for damage (e.g., kinks,
cracks, porosity) or signs of aging.

• Units exhibiting damaged connecting lines,
hoses, or other defects must be taken out of
service immediately.
• The unit will become hot during operation.
Allow it to cool off before attempting to perform
any cleaning or maintenance work.
3.3 Liability Exclusion
Renfert GmbH shall be absolved from all claims for
damages or warranty if:
• The product is employed for any purposes
other than those cited in the operating
instructions;
• The product is altered in any way other than
those alterations described in the operating
instructions;
• The product is repaired by other than an
authorised facility or if any but Renfert OEM
parts are employed;
• The product continues to be employed, despite
obvious safety faults or damage;
• The product is subjected to mechanical
impacts or is dropped.
4. Commissioning
4.1 Mounting the Catalyser
• Loosen the fastening screws on the preheating
oven and remove the flue (Figure 1).
• Install the Catalyser’s mounting plate (Figure 2).
• Before mounting the Catalyser, make sure its
fastening screw is retracted (Figure 3).
• Push the Catalyser completely onto the mounting
plate up to the stop (Figure 4).
• Tighten the Catalyser’s fastening screw (Figure 5).
4.2 Connecting the Catalyser
Before connecting the unit to the wall out-
let, make sure the voltage information on
the nameplate corresponds to your local
power supply!
• Plug the power cord into the wall outlet.
• Use the included cord to connect the Catalyser to
the oven (Figure 6 / Figure 7).
Make sure none of the cords come into con-
tact with the oven surface.
5. Operation
The Magma preheating oven’s controller
will automatically detect the presence of a
connected Renfert Catalyser.
The Catalyser is controlled solely by the preheating
oven’s internal controller.
There are no operating or control elements on the
Catalyser itself.
6. Maintenance
Attention!
Unplug the Catalyser from the oven prior
to beginning any cleaning or maintenance
work.
Burn hazard!
The unit will become hot during operation.
Allow it to cool off before attempting to per-
form any cleaning or maintenance work.
6.1 Replacing the Catalyser
Cartridge
Replace the Catalyser cartridge when the cleaning
effect of the Catalyser diminishes.
To do this, proceed as follows:
• Position the oven so that you can easily access
the Catalyser from above.
• Using a pair of pliers, pull the Catalyser cartridge
out from above (Figure 8).
• Remove the insulation.
• Wrap new insulation around the new Catalyser
cartridge (Figure 9).
• Insert the insulated Catalyser cartridge into the
Catalyser (Figure 10).
Make sure the Catalyser cartridge does not
slide out of the insulation during installati-
on.
6.2 Cartridge Disposal
The catalyser cartridge contains residual
materials which may represent a health
hazard.
All local health ordinances and accident
prevention regulations must be observed
when disposing of the cartridge.
7. Spare Parts
For the order numbers of consumables and spare
parts please refer to the spare parts list at the end of
this manual.

8. Warranty
Provided the unit is properly used, Renfert warrants
the all components of the Catalyser for a period of 3
years.
Warranty claims may only be made upon presenta-
tion of the original sales receipt from the authorized
dealer.
Components subject to natural wear (e.g., Catalyser
cartridges) are excluded from this warranty.
The warranty is voided in case of improper use; failu-
re to observe the operating, cleaning, maintenance,
and connection instructions; in case of independent
repairs or repairs by unauthorized personnel; if spare
parts from other manufacturers are employed, or; in
case of unusual influences or influences not in com-
pliance with the utilization instructions.
Warranty service shall not extend the original warran-
ty.
9. Disposing of the Unit
The unit must be disposed of by an authorized recyc-
ling operation which must be informed of any residual
hazardous material it may contain.
9.1 Disposal Instructions for
EU Member Nations
To conserve and protect the environment, prevent
environmental pollution and improve the recycling of
raw materials, the European Commission adopted
a directive that requires the manufacturer to accept
the return of electrical and electronic units for proper
disposal or recycling.
Within the European Union units with this symbol
should not therefore be disposed of in unsorted do-
mestic waste:
For more information regarding proper disposal ple-
ase apply at your local authorities.
10. Technical Specifications
Mains voltage: 230 V. 50/60 Hz
Power consumption: 580 W
Mains fuse: 2x T5A
Cord length: 1.8 m [70 inches]
Dimensions (HxWxD): 370 x 190 x 170 mm
[14.57 x 7.48 x 6.69 inches]
Weight: approx. 4.8 kg
11. Standard Delivery
1 Catalyser
1 Control cord
1 Operating instructions
1 Torx wrench
12. Delivery Version
No. 2300-0001 Catalyser, 230V
13. CE Conformity
The catalyst converter is an accessory to the Magma
preheating oven – Article No. 2300-xxxx – and may
only be operated in conjunction with the oven.
The catalyst converter therefore does not require its
own, separate CE Conformity Declaration.
Conformity with the associated guidelines has been
determined within the context of the conformity exa-
mination of the preheating oven.

14. Troubleshooting
Fault Possible cause Corrective action
Catalyser fan fails to run. • Mains power cord not plugged in.
• Control cord not connected.
• Fuse blown.
• The oven controller has not swit-
ched the Catalyser on.
• Plug the power cord in.
• Make sure the control cords is properly seated at
both the oven and the Catalyser.
• Have the fuse replaced by a qualified electrician.
• Refer to the Magma preheating oven’s operating
instructions.
Catalyser heater fails
to heat.
• Mains power cord not plugged in.
• Control cord not connected.
• Fuse blown.
• The oven controller has not swit-
ched the Catalyser on.
• Plug the power cord in.
• Make sure the control cords is properly seated at
both the oven and the Catalyser.
• Have the fuse replaced by a qualified electrician.
• Refer to the Magma preheating oven’s operating
instructions.
Excessive smoke. • Catalyser cartridge exhausted. • Replace the Catalyser cartridge (refer to Sec. 6.1).
We reserve the right to make technical changes.