Respironics REMstar Pro User manual

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RESPIRONICS”
Limited Warranty
Respironics
warrants
that
the
REMstar
Pro,
REMstar
Pro
with
C-Flex,
and
REMstar
C-FLex
CPAP
device
shall be
free
from
defects
of
workmanship
and
materials
and
will
perform
in
accordance
with
the
product
specifications
for
a
period
of
two
years
from
the
date
of
sale
by
Respironics.
If
the
product
fails
to
perform
in
accordance
with
the
product
specifications,
Respironics
will
repair
or
replace
-
at
its
option
-
the
defective
material
or
part.
Respironics
will
pay
customary
freight
charges
from
Respironics
to
the
dealer
location
only.
This
warranty
does
not
cover
damage
caused
by
accident,
misuse,
abuse,
alteration,
and
other
defects
not
related
to
materials
or
workmanship.
Respironics disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed to arise from any sale or use
of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not
apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any warranty of merchantability or fitness for the
particular purpose, is limited to two years. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
The warranty for repairs is ninety days for labor and one year on the part(s) that was replaced.
To exercise your rights under this warranty, contact your local authorized Respironics Inc. 1001 Murry Ridge Lane, Murrysville, Pennsylvania 15668,
1-800-345-6443 (US and Canada only) or 1-724-387-4000.
RESPIRONICS INC’ RESPIRONICS° C €
1001 Murry Ridge Lane Deutschland
Murrysville, Pennsylvania Gewerbestrasse 17
15668-8550 USA 82211 Herrsching Germany
REMstar Pro CPAP System

PEŠBŘONICS“ Table of Contents
Table of Contents
Overview: REMstar Pro CPAP System Chapter 3: Specifications, Features, Descriptions,
and Theory of Operation sn 3-1
Chapter 1: Introduction ..oomoonemonssnoracnesinorisiescecionnss 1-1 [3.1 OvervieW siens 3-3
3.2 Specifications................. 3-4
1.1 REMstar Pro CPAP System Overview... 1-3 3.2.1 CPAP Specifications .. 3-4
1.2 Service Notice... -4 13.3 SystemFeatures................ 3-7
1.3 Technical Support Statement ........... in 14 Symbols / MeaningS .Ne 3-8
34 Functionat Description... iii 3-10
3.5 Theory of Operation (Subassemblies) ......................... 3-11
Chapter 2: Warnings, Cautioms and NoteS ee 2-1 3.5.1 Control Pad & Liquid
Crystal Display (LCD) iii 3-11
IN IÓ 3.5.2 Main Printed Circuit
2.1.1 Safety iii Assembly (PCA) eee ee ee eee nenene 3-12
2.1.2 Service.. 3.5.3 EncoreProSmartCard.................................... 3-12
2.1.3 Cleaning emer 2-4
22 Cautions een 2-5
2.3 Notes erener 2-5
1011170 REMstar Pro CPAP System T-1

Table of Contents
RESPIRONICS”
e
Chapter
4:
System
Setup
Procedures
ms
4-1
|
Chapter
6:
Troubleshooting
and
Diagnostics
sc
6-1
4.1
Overview
AA
6.1
Overview
iii
42
REMstar
Pro
CPAP
System
Setup...
-
6.2
Common
System
Level
Problems
..
4.2.1
Display
Screens
eee
6.3
Trouble
Shooting
Flow
Chaft
нение
ee.
4.3
Recommended
Circuit
Accessories
ee
6.4
Troubjeshootng
Table
.ee
4.3.1
Recommended
Accessories
..........
.
6.5
REMstar
Pro
Error
Code
Retrieval
4.3.2
Alternate
and
Optional
Accessories.
4-10
6.5.1
Error
Code
Retrieval...
4.3.3
DC
Power
Accessories..................
…4-11
|
6.6
Error
Code
Chart
..................
n
4.3.4
Adding
OxygentotheSystem.........................
4-12
|
6.7
SmartCard
Error
Code
Chatt................
n
Chapter
5:
Routine
Maintenance
nn
5-1
|
Chapter
7:
Repair
&
Replacement
ss
ee
74
51
OvervieW
rrer
ener
trernes
5-3
1
7.1
OvervieW
een
7-3
5.2
CleaningiheSystem........................
„5-3
17.2
REMSstar
Pro
CPAP
System
Repair
Kits
7-4
5.3
Cleaning/Replacingthehmtekefilter........................
5-3
|
7.3.
Warnings
and
Cautions......
.
7-8
5.3.1
Removing,
Cleaning,
and
7.4
Replacement
Instructions
.....
.
7-8
Replacingthefile
.....................................
5-3
7.41
Filter
Cap
Replacement
ee
7-11
5.4
REMstar
Pro
CPAP
System
7.4.2.
Main
Printed
Circuit
Assembly
Preventive
Maintenance
Schedule..............................
5-5
(Main
PCA)
Replacement.............................
5.4.1
REMstar
Pro
CPAP
System
Preventive
7.4.3
Key
Pad
Replacement...
Maintenance
Schedule
.00
이
이
나
아 아 아
아
아 나
아
아 아
아 어
아 아
아
이
5-6
744
Outlet
Port
Replacement
.
.
7.4.5
FlowSensorReplacement.............................
7.4.6
Silicone
Tube
Replacement
..............
74.7
Blower
Assembly
Replacement..
7.4.8
Bottom
Enclosure
Replacement
1011170
REMstar
Pro
CPAP
System
T-2

RESPIRÓNICS" Table of Contents
Chapter 8:Testing sense 8-1 International W/SmartCard Display and SmartCard .B-12
International W/SmartCard Power Supply ................ B-13
8.1 Testing Process ii 8-3 International W/SmartCard Motor Driver ................. B-14
8.2 Run-in Procedure... eee een 8-4
8.3 REMstar Pro CPAP System
PressurecandFlowCalibration .............................. 8-
8.4 REMstar Pro CPAP System Final Test
8.5 Respironics Heated Humidifier Test ...
8.6 Current Draw Test ee
Appendix A: Tools and Equipment eve А-1
A.1 Service Tools and Supplies..... .
A.2 Acceptable Test Equipment
A.2.1 Digital Manometer...
A.2.2 Digital Multimeter ...
Appendix B: Schematics nsc
BI Schematics Statement iii
Domestic W/SmartCard Microprocessor ....................
Domestic W/SmartCard Analog Circuit..
Domestic W/SmartCard to CPU .......................
Domestic W/SmartCard Display and SmartCard
Domestic W/SmartCard Power Supply ............
Domestic W/SmartCard MotorDriver........................
İnternational W/SmartCard Microprocessor .. ..
International W/SmartCard Analog Circuit ...............
International W/SmartCard to CPU........... ui
1011170 REMstar Pro CPAP System T-3

es
|
Table
of
Contents
(This
page
intentionally
left
blank.)
1011170
REMstar
Pro
CPAP
System
T-4

Overview
RESPIRONICS* .
Overview: REMstar Pro CPAP System
Warranty Details the Respironics warranty.
Chapter 1: Introduction Introduces the REMstar Pro CPAP System.
Chapter 2: Warnings, Cautions, and Notes Lists the Warnings, Cautions, and Notes.
Chapter 3: Specifications, Features, Descriptions, | Describes the theory of operation for the REMstar Pro CPAP System
and Theory of Operation including basic operations of the subsystems.
Chapter 4: System Setup Procedures Details system setup, including instructions on the Therapy Menu Display Screens and
Required, Alternate, and Optional Patient Accessories.
Chapter 5: Routine Maintenance Provides cleaning and routine maintenance instructions.
Chapter 6: Troubleshooting and Diagnostics Provides troubleshooting flow charts and error code definitions.
Chapter 7: Repair and Replacement Describes detailed procedures of removing and installing all major components within the
unit, including graphics and photographs for visual identification.
Chapter 8: Testing Includes Run-In, Pressure and Flow Calibration, CPAP Final Test,
Heated Humidifier Test, Current Draw Test and Data Sheet.
Appendix A:Tools and Equipment Details the necessary tools and test equipment required for servicing.
Appendix B:Schematics Provides Printed Circuit Assembly (PCA) schematics.
(NOTE: Schematics are proprietary and are used for reference only. )
1011170 REMstar Pro CPAP System O-1

À
RESPIRONICS
Overview
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page
intentionally
left
blank.)
1011170
REMstar
Pro
CPAP
System
0-2

1-1
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Chapter
I:
Introduction
RESPIRONICS"
Notes
1011170
REMstar
Pro
CPAP
System
1-2