Rhino-Rack CP52-BK RFMPC2 User manual

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Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars when mounted on the strongest section of
the roof. Please refer to your vehicle manufacturers handbook for maximum roof loading. Always use the lower of the
two figures. Note: Be sure to check the Rhino-Rack website to see if you have the latest version of instructions before
beginning.
Advisory:
It is essential that all bolt connections be checked after 48hrs from when you first install your crossbars. Bolt connections should
be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and
distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely.
Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.
Use only non-stretch fastening ropes or straps.
Load Ratings
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to
be found in the vehicle’s User Manual) should be divided by a safety factor of 2. For example, if the vehicle’s maximum roof
load rating is 75kgs\165lbs, these racks, when fitted to this vehicle should have no more than 37.5kgs/82lbs loaded on them.
Caution:
The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend
you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when
cornering and braking. Please remove crossbars when putting vehicle through an automatic car wash.
Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client.
Rhino-Rack
3 Pike Street, Rydalmere, Document No: R1457 Fit Time: 30min
NSW 2116, Australia. Prepared By: Kayle Everett Issue No: 01
(Ph) [phone] Authorised By: Chris Murty Issue Date: 17/08/2017
(Fax) [phone]
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
RCP52-BK RFMPC2 Kit
Important Information
1. Check Part No./Kit is correct 3. Fit roof rack accessory
2. Read through instruction before installing 4. Check and recheck all fasteners are secure
Note: Crossbars and legs sold as separate. Suitable for both
RVL , RVH, RCL and RCH legs and bars.
Important: Please read these instructions carefully prior to installation.
Please refer to your fitting instruction to ensure that the roof racks are installed in the
correct locations.
Check the contents of kit before commencing fitment and report any discrepancies
CONTROLLED

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RCP52-BK RFMPC2 Kit
Instructions
Parts List
Item Components Qty Part No.
1 RCP sliding mounting pad 2 M508
2 M6 x 30mm hex screw 4 B202
3 M6 x 25mm hex screw 4 B067
4 RCP fixed pad 2 M507
5 M6 curved nut 2 N060
6 RCP curved nut retainer 2 M510
7 RVC foam block 2 C135
8 Canopy lower pad 2 M088
9 M6 spring washer 2 W004
10 M6 flat washer 6 W031
11 M6 nyloc nut 4 N013
12 Canopy lower pad insert 2 M089
13 Instructions 1 R1457
Tools Required: 10mm socket wrench.
Drill with 6.5mm drill bit
Knife or blade.
Note: Legs and Crossbars are sold separate. Be sure to obtain
correct kits for your vehicle.
Approx
105mm
Approx
80mm
Locking RVL Low Leg
Locking RVH High Leg
1
15
Open up the
holes with a
6.5mm drill bit
2Fix the cross-
bars to the base
assembly. 3.
9.
10.
3Tape up the approximate working area on the canopy.
Place the crossbars onto the vehicle at the suitable
distance apart (minimum 650mm). Note: With the cross-
bars in place, trace around the mounting brackets onto
the tape below.
(minimum 650mm)
Ensure bars are square, parallel and
evenly spread. Pads to be positioned on
the strongest part of the roof.
!
Butyl mastic.
Drill stop. 12.
11.
10. 8.
7. 6.
5.
4.
2.
3.
1.

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RCP52-BK RFMPC2 Kit
4Disassemble the crossbars. 5Drop the fixed pad in place over the marks made in step
3. Mark the two centre holes of the pad onto the tape
below.
6Using a 6.5mm drill bit, drill through the references
made in step 5. 7Remove the tape. Vacuum away any swarf from the roof. Using a cold galvanising paint, cover any exposed
surfaces.
5mm
Apply the Paint inside
EACH drill
point. Make sure to
cover the entire length
of the hole.
7
Drill stop.
Assemble the canopy lower
pad as shown.
Make sure item 2 or 3
are used appropriately. There
should be enough space for a
washer to be used while still
allowing the bolt to get a decent
purchase.
Use item 2 or 3 depend-
ing on the thickness of
the canopy.
4.
8. 10.
11.
12.
8
Apply butyl mastic to the drilled holes in the
canopy.
7.