Rhino-Rack Pioneer 43180B User manual

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Rhino-Rack
3 Pike Street, Rydalmere, Document No: R036
NSW 2116, Australia. Prepared By: Nigel Greig Issue No: 05
(Ph) [phone] Authorised By: Chris Murty Issue Date: 17/08/2016
(Fax) [phone]
These instructions remain the property of Rhinorack Australia Pty Ltd and may not be used or changed for any other purpose than intended.
43184B Full Rail Kit Shown
Page 1 of 6
Rhino Pioneer Full Rail Kit
(43180B, 43181B, 43182B, 43183B, 43184B, 43185B, 43187B, 43188B, 43189B,43201B, 43227B, 43228B, 43229B,
43230B, 43231B.)
Place these instructions in the vehicle’s glove box after installation is complete.
Important: Please read these instructions carefully prior to installation.
Please refer to your tting instruction to ensure that the alloy tray is installed correctly.
Check the contents of this kit before commencing tment and report any discrepancies.
CONTROLLED

Quantity
Item Component Name Part No. 43180B 43181B 43182B 43183B 43184B 43185B 43187B 43188B 43189B
1 End Rail Extrusion - 2 2 2 2 2 2 2 2 2
2 Side Rail Extrusion - 2 2 2 2 2 2 2 2 2
3 Corner Moulding M511 4 4 4 4 4 4 4 4 4
4 Corner Moulding Cover M512 4 4 4 4 4 4 4 4 4
5 Rail Support End M513 4 6 4 6 6 6 4 6 4
6 Rail Support Side M514 6 6 8 8 10 12 10 8 6
7 Phillips Screw B176 16 16 16 16 16 16 16 16 16
8 M8 x 20mm Hex Bolt B020 10 12 12 14 16 18 14 14 10
9 M8 Spring Washer W019 10 12 12 14 16 18 14 14 10
10 M8 x 30mm Flat Washer C949 10 12 12 14 16 18 14 14 10
11 M8 Channel Nut N003 10 12 12 14 16 18 14 14 10
12 Fitting Instructions R036 1 1 1 1 1 1 1 1 1
Suits Trays 42100B 42101B 42102B 42103B 42104B 42105B 42107B 42108B 42114B
Side Rail Length (mm) 1226 1226 1626 1626 1826 2426 1826 1526 926
End Rail Length (mm) 962 1102 962 1102 1152 1191 962 1152 678
Tools Required
13mm Spanner, Phillips Screwdriver.
Care Instruction
Clean alloy tray prior to tting the Pioneer Rail Kit.
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Rhino Pioneer Full Rail Kit

Quantity
Item Component Name Part No. 43201B 43227B 43228B 43229B 43230B 43231B
1 End Rail Extrusion - 2 2 2 2 2 2
2 Side Rail Extrusion - 2 2 2 2 2 2
3 Corner Moulding M511 4 4 4 4 4 4
4 Corner Moulding Cover M512 4 4 4 4 4 4
5 Rail Support End M513 4 4 6 6 6 6
6 Rail Support Side M514 6 6 6 6 4 4
7 Phillips Screw B176 16 16 16 16 16 16
8 M8 x 20mm Hex Bolt B020 10 10 12 12 10 10
9 M8 Spring Washer W019 10 10 12 12 10 10
10 M8 x 30mm Flat Washer C949 10 10 12 12 10 10
11 M8 Channel Nut N003 10 10 12 12 10 10
12 Fitting Instructions R036 1 1 1 1 1 1
Suits Trays 42115B 42109B 42110B 42111B 42112B 42113B
Side Rail Length (mm) 1176 1026 1026 1026 626 1226
End Rail Length (mm) 910 962 1102 1152 1152 1152
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Rhino Pioneer Full Rail Kit

3Fit First Corner Moulding to End Rail
Take one of the end rail extrusions (short extrusion) and slide a corner moulding into one end and fasten in place
with screw (provided in kit).
Corner Moulding
End Rail Extrusion
1Fit Hardware to Mouldings
Loosely t hardware to the mouldings as shown below, leaving the hardware o󰀨 half of the end supports. End
supports are marked underneath with M513.
Be sure to set the bolts so they locate half way through the channel nut (see image A below).
2Fit Cover to Corner Mouldings
Fit the corner moulding cover as shown and fasten in place with screws provided in kit. Repeat this process for all
corner mouldings.
Corner Moulding
Cover
Screw
Corner Moulding
Screw
M8 x 20 Hex Bolt
M8 Spring Washer
M8 x 30 Flat Washer
M8 Channel Nut
M8 x 20 Hex Bolt
M8 Spring Washer
M8 x 30 Flat Washer
M8 Channel Nut
End Moulding
Rail Support
Make sure bolt locates half
way through channel nut.
A
Page 1 of 6
Rhino Pioneer Full Rail Kit

6Fit Side Support Mouldings and End Rail Assembly
Slide half the side rail supports into each of the side rail extrusions as shown below. Next slide the remaining end
rail assembly onto the side rail extrusions and fasten in place with screws provided in kit.
Screw
Side Support
End Rail Assembly
5Fit Side Rail Extrusions to End Rail Assembly
Slide the side rail extrusions onto one of the end rail
assemblies as shown, and fasten with screws.
Side Rail Extrusion
End Rail Assembly Screw
4Fit End Rail Supports to End Rail
Locate the end rail supports which are marked underneath with M513 and have the hardware tted. Slide these end
supports into the end rail extrusion. Fit the second corner moulding to the open end as shown below and retain with
screw.
Repeat Steps 3 & 4 for the other end rail extrusion, and t the remaining end supports without hardware tted.
End Rail Extrusion
End Rail Support
Corner
Moulding
Screw
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Rhino Pioneer Full Rail Kit

Engage Side Supports
Firstly slide all of the side supports so they are bunched up at the opposite end of the rail away from the tray.
Lift the front of the rail slightly and slide the rst side support over the slot in the tray. Lower the channel nut into the
slot and slide the side support towards the end moulding.
Repeat this process for all side supports, sliding the rail further onto the tray as you go.
Side Support
End without Channel
Nuts Fitted
7Align End Supports
Adjust the end supports (with hardware tted) so they align with the appropriate plank ready for tment. Refer to the
images below for correct plank alignment to suit your tray.
5 Plank Trays 4 Plank Trays
8Insert First End Supports into Slots
Lower the rail assembly onto the tray so that
the channel nuts tted to the end mouldings
locate within the slots at the front of the tray.
Next slide the rail assembly onto the tray
slightly so the nuts engage in the channel.
End Support
(with hardware tted)
Slot
9
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Rhino Pioneer Full Rail Kit

12 Position Side Supports
Position the side supports on both sides of the rail as shown below, tighten all the bolts with a 13mm spanner to
secure the rail rmly to the tray.
50mm 50mm
= = = =
11 Fit Hardware to Front of Tray
Place the remaining channel nuts into the slots at the front of the tray and slide them so they sit under the end
supports. Fit the hardware shown and tighten nger tight.
M8 x 20mm Hex Bolt
M8 Channel Nut
M8 Spring Washer
M8 x 30 Flat Washer
Slot
10 Slide Rail Completely onto Tray
Slide the rail assembly completely onto the tray.
Note the nished position for the end supports as
detailed below.
Correct Alignment
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Rhino Pioneer Full Rail Kit