Rice Lake iQube 920i User manual

77224
Digital Diagnostic Junction Box
Version 1.4
Installation Manual

Technical training seminarsare available through Rice Lake Weighing Systems.
Course descriptionsand datescan be viewed at www.rlws.com or obtained
by calling 715-234-9171 and asking for the training department
© 2006 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
March 2006
Contents
About This Manual ................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 System Configurations and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 Installation ................................................................................................................................... 3
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Mounting the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.5 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Primary/Secondary Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.7 Digital I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.8 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.9 Core Module DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.10 Core Module Reset Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.11 iQUBE Communications Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.11.1 Copper-Wire Connection to the 920i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.11.2 Fiber-Optic and Ethernet Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.11.3 Remote Fiber-Optic Module (PN 77789) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.11.4 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.12 Installing Tap and Run Connectors for 920i Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.13 Installing the Optional Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.14 Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.14.1 Digital-to-Analog (DAC) Conversion Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.14.2 iQUBE Internal Fiber-Optic Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.14.3 iQUBE Internal Ethernet Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.14.4 920i Internal Fiber-Optic Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.15 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.16 Parts Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.17 Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.0 920i Indicator Configuration...................................................................................................... 20
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 920i–iQUBE Menu Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Configuration and Calibration Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 iQUBE-Specific Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.1 SERIAL Menu, iQUBE Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 iQUBE Submenu, IQDIAG Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.3 PFORMT Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.0 PC Configuration ........................................................................................................................ 29
4.1 Using Revolution III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 Revolution III Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.2 Downloading to the iQUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2 Using iRev . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ii iQUBE Installation Manual
5.0 Calibration ................................................................................................................................. 31
5.1 920i Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.1 Theoretical Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.2 Cal-Match Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.3 Manual Trim Factor Adjustment (Tweaking). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.4 Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2 Revolution III Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.0 Diagnostics ................................................................................................................................ 34
6.1 iQUBE Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Cell Mate Relationships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3 Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4 Diagnostic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.4.1 Configuring the 920i Diagnostics Softkey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.4.2 920i Diagnostic Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.5 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.0 Alerts.......................................................................................................................................... 38
7.1 Network Alert Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2 Alert Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3 FEATURE Menu, CONTACT Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.4 PFORMT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.0 920i Serial Commands .............................................................................................................. 42
9.0 Appendix .................................................................................................................................... 45
9.1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9.1.1 General Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9.1.2 Technical Assistance Guide and Questionnaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9.2 Printed Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.3 Flash Update Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9.4 Software Version Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
iQUBE Limited Warranty......................................................................................................................... 51

Introduction 1
About This Manual
This manual is intended for use by service technicians
responsible for installing and servicing 920i™digital
diagnostic junction boxes. This manual applies to
Version 2145 or later of the iQUBE software and
Version 2.05 or later of the 920i indicator software.
Configuration and calibration of the iQUBE can be
accomplished using the Revolution III configuration
utility.
For installations using the 920i indicator, the indicator
can be configured using the Revolution III or iRev™
configuration utilities, serial commands, or the 920i
indicator front panel keys.
Some procedures described in this manual
require work inside the iQUBE or indicator
enclosure. These procedures are to be
performed by qualified service personnel
only.
Authorized distributors and their employees
can view or download this manual from the
Rice Lake Weighing Systems distributor
site at www.rlws.com.
1.0 Introduction
The iQUBE is a digital programmable junction box
used to connect up to 16 full bridge analog load cells.
The iQUBE outputs a serial stream that can be directly
input to the 920i indicator using copper, fiber-optic, or
Ethernet cabling. Alternatively, the iQUBE can be
configured to provide an analog output signal for
input to standard digital weight indicators.
The iQUBE is available in three models:
• Four-channel
• Eight-channel
• Eight-channel with eight digital I/O channels
The basic iQUBE consists of two boards:
•Theconnector board provides the physical
connections for the load cells, serial
communications, analog output, and digital
I/O.
•Thecore module, which plugs into the
connector board, contains the iQUBE’s
processor and stores configuration and
calibration data for the iQUBE. The core
module provides a discrete A/D for each
channel input and converts the analog load
cell signal to a digital serial output.
Up to four iQUBE units can connect and communicate
as a multidrop RS-485 network, consisting of one
primary and up to three secondary iQUBE units. The
maximum number of load cells supported for the 920i
indicator is 16. Up to four individual weighing
platforms can be configured for a scale system.
The iQUBE can be configured and calibrated through
the 920i indicator (Version 2.05 or later), the 920i’s
iRev configuration utility, or by using the iQUBE
module of the Revolution III configuration utility.
iQUBE Options
Options for the iQUBE include the following;
Internal power supply: The 6 VDC power supply
mounts inside the iQUBE enclosure and requires a
115/230 VAC input. This option is required for
applications that do not use the 920i indicator and for
920i applications that use more than two iQUBE units,
the distance between the 920i and the master iQUBE is
more than 75 feet, or the fiber optic modules are used.
Analog output: This option consists of a DAC card
that mounts on the core module and converts the
iQUBE’s digital output stream to 0–30 mV or 0–20
mA (passive only).
Fiber-optic transceiver: This option mounts on the
connector board to convert the iQUBE’s serial output
into visible light for fiber-optic interface. When used
with the optional power supply, the fiber-optic
interface provides electrical isolation of the iQUBE
from the host.
Fiber-optic transceiver to analog output: This
option converts digital fiber-optic data received from
the iQUBE to an analog signal that can be input to the
load cell input of a standard weight indicator.
Ethernet: This option mounts on the connector board
to transfer the iQUBE’s serial output onto the Ethernet.
Configuration
There are two methods for configuration, using either
the 920i indicator as the host (menu or iRev
configuration) or by using the Revolution III utility to
configure the iQUBE directly. Each method defines
the load cells connected to iQUBE, which load cells
comprise a platform, and which platforms make up
the scale system.

2iQUBE Installation Manual
Configuration consists of the following steps:
Define Load Cells: This is the electrical sensitivity
(mV/V output) and capacity specification of the load
cells. Load cell names and serial number can also be
specified.
Define Platforms: A platform is a contiguous weigh
bridge. Any iQUBE board can assign load cells to two
separate platforms. A maximum of four platforms can
be defined in an iQUBE system. The relationship
between load cells is also defined as a paired or
circular arrangement.
Define Systems: The platforms can be assigned to a
system. Up to four unique systems can be defined,
however the 920i will only support one system per
serial channel.
Load Cell Trimming and Calibration
Cal-Match™calibration calculates the load cell trim
based on a comparison of the signal generated by an
applied weight for each load cell to the signal
generated by all other load cells. If a known test
weight value is used, this calibration also sets the span
for the scale.
Three types of Cal-Match calibration can be
performed using the iQUBE. Each type of calibration
captures the initial dead load of the scale and provides
a means to trim the outputs of the load cells.
Cal-Match Theoretical calibration allows each cell
to be zeroed and trim factors calculated. Based on the
cell capacity and sensitivity, the iQUBE calculates
weight values based on the total signal from all of the
cells.
Cal-Match Section calibration requires a weight to
be placed over each section. Trimming can be
performed by running a weight cart down the middle
of the platform, stopping for calibration of each
section.
Corner calibration requires weight to be placed over
each cell individually. Corner trimming can be
performed for platforms using an even or odd number
of cells.
Diagnostics (Error 2)
Diagnostic functionality can be enabled for the iQUBE
to identify abnormal load cell outputs. This is based
on the reference established through cell associations.
The diagnostic conditions that can be identified for
paired configurations are open bridge or channel, zero
reference tolerance, drifting, peak-to-peak noise, and
out-of-balance conditions. Diagnostic conditions
recognized for circular configurations are limited to
open bridge or channel, drifting, and peak-to-peak
noise.
Error conditions generate a displayed error message if
connected to the 920i which, with an Ethernet card,
can be configured to e-mail the alert message to an
address. In addition, there is a visual LED indication
on the connector board to identify any load cell that
appears to have an abnormal condition.
Cell Emulation
Cell emulation allows the output of a failed load cell
to be emulated. Automatic or manual cell emulation
can be specified (limited to one cell per scale system),
using either truck scale (Type 1) or tank/hopper/floor
scale (Type 2) emulation algorithms.
NOTE: Satisfactory results from cell emulation require the
load to be centered and the scale installation to be plumb and
level.
1.1 System Configurations and Options
Table 1-1 lists iQUBE model and option part numbers.
920i part numbers listed are for models without A/D
cards.
Model / Option PN
4-channel iQUBE 92391
8-channel iQUBE 92392
8-channel iQUBE with digital I/O 92393
iQUBE internal power supply, 6 VDC 77531
iQUBE internal Ethernet interface 77142
iQUBE internal fiber-optic interface 77143
920i internal fiber-optic interface 77788
920i internal Ethernet communications card 71986
920i Serial option card 67604
Remote (external) fiber-optic interface 77789
Analog output, 0–30 mV 77146
Analog output, 0–20 mA (passive) 77797
920i universal model, 115 VAC 77790
920i universal model, 230 VAC 77791
920i deep enclosure, wwithout A/D model,
115 VAC
93243
920i deep enclosure, wwithout A/D model,
230 VAC
93244
920i panel mount model, 115 VAC 77792
920i panel mount model, 230 VAC 77793
920i wall mount model, 115 VAC 77794
920i wall mount model, 230 VAC 77795
Table 1-1. iQUBE Model and Option Part Numbers

Installation 3
2.0 Installation
This section describes procedures for connecting load
cell, analog output, power, and serial communications
cables to the iQUBE junction box. Assembly
drawings and replacement parts lists for the iQUBE
are included for the service technician.
Use a wrist strap to ground yourself and
protect components from electrostatic
discharge (ESD) when working inside the
iQUBE enclosure.
2.1 Unpacking and Assembly
Immediately after unpacking, visually inspect the
iQUBE to ensure all components are included and
undamaged. The shipping carton should contain the
iQUBE, this manual, and a parts kit. If any parts were
damaged in shipment, notify Rice Lake Weighing
Systems and the shipper immediately.
See Section 2.16 on page 16 for parts kit contents.
2.2 Mounting the Enclosure
The iQUBE can be mounted either vertically or
horizontally to a flat surface.
2.3 Cable Connections
All models of the iQUBE provide ten cord grips for
cabling into the unit, plus a dedicated cord grip for a
ground wire. Up to eight load cells can be cabled into
the iQUBE; other cord grips allow cabling for serial
communications, analog output, digital I/O, and AC
power. Install plugs in all unused cord grips to prevent
moisture from entering the enclosure.
2.4 Load Cells
When wiring load cells, cells wired to iQUBE
connectors J12–J19 (8-channel units) are assigned
default names A1–A8 (8-channel primary unit) or
B1–B8 (8-channel secondary unit). Be aware that
graphic representations of the weighing platform
shown when configuring the scale assume particular
locations for each load cell, based on the iQUBE
connector used (see Table 2-1). Load cells can be
renamed during configuration.
Figure 2-1 shows two examples of load cell naming
for eight-cell platforms. While load cells can be wired
to any connector on the iQUBE connector board,
platforms defined as using “paired” sections
(including most truck scale applications) must
correctly associate these pairs to ensure valid
calibration and diagnostic functions.
In the top example of Figure 2-1, the even/odd load
cell wiring scheme requires cells A1/A2, A3/A4, A5/
A6, and A7/A8 to be associated as section pairs. In the
lower example, the sequential wiring requires pair
associations for A1/A8, A2/A7, A3/A6, and A4/A5.
Pair association is set in the platform configuration for
the scale.
Figure 2-1. Load Cell Pairing for Eight-Cell Platforms
Channels 1–4
Channels 5–8
(8-channel units only)
iQUBE
Connector Cell Name
iQUBE
Connector Cell Name
J12A1J16A5
J13A2J17A6
J14A3J18A7
J15A4J19A8
NOTE: For secondary iQUBE units, the A prefix is replaced
with B, C, or D.
Table 2-1. iQUBE Connector and Load Cell Names
A1
A2
A3
A4 A8
A7
A6
A5
A1 A2 A3A4
A8 A7 A6 A5

4iQUBE Installation Manual
Figure 2-2. iQUBE Connector Board (8-channel with Digital I/O) with Core Module and DAC Card
Load Cell Wiring
To attach load cell cables to the connector board, route
the cables through the cord grips on the load cell
connector end of the iQUBE enclosure. Note the load
cell numbering assigned to the connectors (see
Figure 2-2).
Strip 1/4-inch of insulation from the ends of the load
cell wires. Use the cable clamp tool included in the
parts kit to open the connector springs and install
wires into the connectors. Wire load cell cables as
shown in Table 2-2.
When connections are complete, use cable ties and
mounts to secure the load cell cables to the inside of
the enclosure.
+SIG
–SIG
+EXC
–EXC
SHLD
1
J12
LOAD CELL 1
J13
LOAD CELL 2
+SIG
–SIG
+EXC
–EXC
SHLD
1
J14
LOAD CELL 3
+SIG
–SIG
+EXC
–EXC
SHLD
1
J15
LOAD CELL 4
+SIG
–SIG
+EXC
–EXC
SHLD
1
J16
LOAD CELL 5
+SIG
–SIG
+EXC
–EXC
SHLD
1
J17
LOAD CELL 6
+SIG
–SIG
+EXC
–EXC
SHLD
1
J18
LOAD CELL 7
+SIG
–SIG
+EXC
–EXC
SHLD
1
J19
LOAD CELL 8
+SIG
–SIG
+EXC
–EXC
SHLD
1
J21 1
IO 8 IO 7 IO 6 IO 5 IO 4 IO 3 IO 2 IO 1
J8
ANALOG2
+SIG
+SIG
1
1
–SIG
–SIG
SHLD
SHLD
J9
ANALOG 1
+SIG
1
–SIG
SHLD
J10
BOARD POWER
+PWR
1
GND SHLD
J11
SECONDARY
POWER
1
J4
GND SHLD
ZB Y
A
J7
GNDSHLD
Z/TXD A/RXD
+PWR
GND
J20
1
1
1
F1
OFF ON
SW1
SETUP
1
J3
LED EXTENSION
J6
1
EXPANSION MODULE
GREEN =
POWER ON
DIGITAL I/O
8-CHANNEL
MODELS ONLY
DIGITAL I/O
MODEL ONLY
INPUT/OUTPUT LEDs:
OUTPUT: GREEN = RELAY ON
INPUT: GREEN = SWITCH CLOSED
+PWR
GND SHLD
12345678
ON
J4
DAC
DIP SWITCH / S1
1
J2
CORE MODULE J3
D1
C5 C6 C7 C8
C1 C2 C3C4
CELL STATUSLEDs
FIBER-OPTIC OR
ETHERNET
OPTION
YB
Version
Label
PIN 1
D8
D6
D7
D5
C72 C73
C44 C47
C74 C75
C50 C53
C76 C77
C56 C59
C78 C79
C62 C65
4-Channel
8-Channel
JP1
JP1 is located on the back
side of the core module
Serial LEDs
Load Cell Connector
Pins (J12–J19) Function
1+SIG
2–SIG
3+EXC
4–EXC
5SHIELD
Table 2-2. Load Cell Connector Pin Assignments

Installation 5
2.5 Serial Communications
The J4 and J7 serial communications ports on the
iQUBE connector board support communications
between the iQUBE and a host device (indicator or
PC) or other iQUBE units.
• Port J7 supports full-duplex RS-232 or
four-wire RS-485 communications between
the primary iQUBE unit and a host device.
The communications protocol (RS-232 or
RS-485) and port used to communicate with
the host device are selected by setting DIP
switches on the core module (see Section 2.9
on page 10).
NOTE: Four-wire RS-485 communications with
the 920i requires installation of the serial option
card in the indicator. See Table 2-4.
Port J7 is also used by secondary iQUBE units
to connect to the master and secondary unit.
• Port J4 supports full-duplex RS-485
communication between the primary iQUBE
unit and any secondary iQUBE, and between
successive secondary units (see Section 2.6).
To attach serial communications cables, route the
cable through the cord grip and wire to the connector.
Use cable ties to secure serial cables to the inside of
the enclosure.
Table 2-3 shows the pin assignments for connectors
J4 and J7. See Section 2.6 for information about
wiring for secondary units.
RS-485 Connections to Host 920i
Table 2-4 shows the connections needed for RS-485
communications between a host 920i and the iQUBE.
The 920i serial expansion card, PN 67604, must be
installed in the indicator for 4-wire RS-485
communications with the iQUBE.
NOTE: RS-485 is only supported on Port A of the
2-channel expansion board.
Communications Cable Distance Limitations
The maximum cable lengths that can be used for
various communications types depend on a number of
factors. These include: output impedance of the
transmitter; electrical noise in the environment; cable
capacitance, gauge, termination, and shielding.
Given that these and other factors will affect the
maximum usable cable length, the following distances
can be used as a general guide for iQUBE
communications cabling:
RS-232: 50 ft (15 m)
RS-485: 1000 ft (300 m) (Twised pair cable)
Fiber-optic: 500 ft (150 m)
2.6 Primary/Secondary Configuration
Up to three iQUBE junction boxes can be configured
as secondary units controlled by a primary iQUBE
unit. Figure 2-4 on page 7 shows the
primary-to-secondary wiring for multiple iQUBE
units. Successive secondary units are wired in parallel
(A to A, B to B, and so on) as shown in Figure 2-5.
NOTES:
•120Ωtermination resistors (included in parts
kit) must be installed across the A and B
terminals on the J4 connector of the primary
unit and between the A and B terminals on the
J7 connector of the last secondary unit (see
Figure 2-4 on page 7).
• All six wires, including shield and ground
wires, must be connected between the
communicating iQUBE units.
Connector Pin Signal
J7 1SHIELD
2GND
3 Z / RS-232 TxD
4Y
5B
6 A / RS-232 RxD
J4 1 A (RS-485 +RxD)
2 B (RS-485 –RxD)
3 Y (RS-485 +TxD)
4 Z (RS-485 –TxD)
5GND
6SHIELD
Table 2-3. Serial Port Pin Assignments
920i Serial Option Board
J2 Connector
iQUBE
J7 Connector
RS-485 Signal Pin Pin RS-485 Signal
+RxD 1 4 +TxD (Y)
–RxD 2 3 –TxD (Z)
–TxD 3 5 –RxD (B)
+TxD 4 6 +RxD (A)
Table 2-4. RS-485 Connections for 920i Host

6iQUBE Installation Manual
DIP switches on the core module of each iQUBE must
be set to indicate whether the unit is a primary or
secondary, the communication protocol and port used,
and the secondary address.
• For the primary unit, DIP switches 1–3 must
all be set OFF. Set switches 5 and 6 based on
the protocol (RS-232 or RS-485) and port (J7
or J6) used to communicate with the host
device.
• For secondary units, DIP switch 5 must be set
ON; use switches 1–3 to set the secondary
address as shown in Table 2-5. See Section 2.9 on page 10 for more information
about the core module DIP switches.
Figure 2-3. 920i Wiring
DIP
Switch Primary Unit Secondary Unit
1–3 OFF, OFF, OFF ON, OFF, OFF = SECONDARY1
OFF, ON, OFF = SECONDARY2
ON, ON, OFF = SECONDARY3
5 RS-232 = OFF
RS-485 = ON
ON
6 OFF = J7
ON = J6
iQUBE Port
Table 2-5. Core Module Communications DIP Switches
J7
GNDSHLD YBZ/TXD A/RXD
1
PRIMARY
iQUBE UNITiQUBE UNIT
TXD
RXD GND
RS-232
J7
GNDSHLD YBZ/TXD A/RXD
1
PRIMARY
iQUBE UNITiQUBE UNIT
A RS-485 TXD +
A RS-485 TXD - A RS-485 RXD +
RS-485
A RS-485 RXD -
120Ω
120Ω
RS-232 to
Host PC (920i)
RS-485 to
920i Serial
Option Board

Installation 7
Figure 2-4. Primary-to-Secondary Communications Wiring
Figure 2-5. Primary-to-Multiple Secondary Communications
J4
GND SHLD
ZB Y
A
J7
GNDSHLD
YBZ/TXD A/RXD
1
1
PRIMARY
iQUBE UNIT
J4
GND SHLD
ZB Y
A
J7
GNDSHLD
YBZ/TXD A/RXD
1
1
SECONDARY1
iQUBE UNIT
TO HOST
INDICATOR OR PC
120Ω
NOTE!
ALL SIX WIRES, INCLUDING SHIELD
AND GROUND WIRES, MUST BE
CONNECTED FOR COMMUNICATION
BETWEEN iQUBE UNITS
120Ω
J4
GND SHLD
ZB Y
A
J7
GNDSHLD YBZ/TXD A/RXD
1
1
PRIMARY
iQUBE UNIT
J4
GND SHLD
ZB Y
A
J7
GNDSHLD YBZ/TXD A/RXD
1
1
SECONDARY1
iQUBE UNIT
TO HOST
INDICATOR OR PC
J4
GND SHLD
ZB Y
A
J7
GNDSHLD YBZ/TXD A/RXD
1
1
SECONDARYn
iQUBE UNIT
SHLD GND Z Y B A
120Ω
120Ω
NOTE!
ALL SIX WIRES, INCLUDING SHIELD
AND GROUND WIRES, MUST BE
CONNECTED FOR COMMUNICATION
BETWEEN iQUBE UNITS

8iQUBE Installation Manual
2.7 Digital I/O
The iQUBE junction box is available with support for eight channels of digital I/O.
Digital inputs can be set to provide many indicator functions, including all keypad functions. Digital inputs are
active low (0 VDC), inactive high (5 VDC).
Digital outputs are typically used to control relays that drive other equipment. Outputs are designed to sink,
rather than source, switching current.
Each output is a normally-open collector circuit, capable of sinking 25 mA when active. Digital outputs are wired
to switch relays when the digital output is active (low, 0 VDC) with reference to a 5 VDC supply. Auxiliary
power is available at connector J20 (see Figure 2-2 on page 4).
Table 2-6 shows the pin assignments for connector J21.
Digital inputs and outputs for the 920i indicator are configured using the DIG I/O menu.
J21 Pin J21 Signal
1I/O1
2I/O2
3I/O3
4I/O4
5I/O5
6I/O6
7I/O7
8I/O8
Table 2-6. J21 Pin Assignments (Digital I/O)

Installation 9
2.8 Analog Output
The analog output option consists of either a 0-30mV (PN 77146) or 0-20mA (PN 77797) digital-to-analog
(DAC) card that plugs into the iQUBE core module. The 0–30 mV output simulates the output of a load cell or
standard junction box, allowing connection to standard indicators. A 0–20 mA (passive only) DAC is also
available for PLC applications. the 0-20mA and the 0-30mV DAC cards connect to J4 on the iQUBE core
module. See Figure 2-6 for J4 location.
NOTE: Analog output setup information is supplied with the 920i, VIRTUi, or Revolution III technical
documentation.
Analog output from the iQUBE is sent to connector J9 on the connector board (see Figure 2-2 on page 4). See
Section 2.14.1 on page 15 for more information about installing the analog output option.
Figure 2-6. 0-20mA Analog Output Wiring
Figure 2-7. 0 - 30mV and 0 - 20mA Converters
J9
ANALOG 1
+SIG
1
–SIG
SHLD
ON
CORE MODULE
PLC
+IN
-IN
+24
+24V Ret
Analog Input
N104
Power Supply 150
DAC
Connection
J4
Brown capacitor

10 iQUBE Installation Manual
2.9 Core Module DIP Switches
The DIP switches on the iQUBE core module must be
set to configure the iQUBE as a primary or secondary
unit, and to specify the type of serial communications
provided by the unit. Table 2-7 lists the DIP switches
and their functions.
2.10 Core Module Reset Procedure
To reload the default firmware into the iQUBE core
module, do the following:
1. Power-off the iQUBE. Remotely powered
units can be powered off by temporarily
removing fuse F1 (see Figure 2-2 on page 4).
2. Set core module DIP switch 8 ON.
3. Power-on the iQUBE. Allow LED D1, on the
core module, to cycle from red to green or
green to red several times, then off.
4. Power-off the iQUBE.
5. Set DIP switch 8 OFF.
6. Power-on the iQUBE. The reset is now complete.
Switch Function Values
1–3 Primary/
secondary
address
OFF, OFF, OFF = PRIMARY
ON, OFF, OFF = SECONDARY1
OFF, ON, OFF = SECONDARY2
ON, ON, OFF = SECONDARY3
4 Setup enable/
disable
OFF = setup disabled
ON = setup enabled
5Host
communication
protocol
OFF = RS-232
ON = RS-485
6Host
communication
port
OFF = Port J7
ON = Port J6
7Reserved —
8 Load default Load default configuration on
power-up (see Section 2.10)
Table 2-7. Core Module DIP Switch Settings

Installation 11
2.11 iQUBE Communications Configurations
The following sections describe some of the ways digital or analog output from the iQUBE can be connected to
weight indicators.
2.11.1 Copper-Wire Connection to the 920i
A basic configuration of the iQUBE is shown in Figure 2-8. A single 6-conductor load cell cable can be used both
to supply 6 VDC power to the iQUBE and to exchange serial data with the 920i indicator. Tap and run connectors
included in the iQUBE parts kit are used to tap power from the indicator power supply (see Section 2.12 on
page 14). NOTE: Applications using more than two iQUBE units must use the iQUBE’s optional internal power
supply.
Figure 2-8. iQUBE Copper Wire Connection to 920i, Showing RS-232 and DC Power Connections
2.11.2 Fiber-Optic and Ethernet Communications
Both fiber-optic and Ethernet communications cards are available for the iQUBE. Figure 2-9 shows an iQUBE
unit with the fiber-optic card and the optional internal power supply installed.
An internal fiber-optic module for the 920i (see Figure 2-18 on page 16) allows direct fiber-optic communication
between the iQUBE and the 920i. The optional remote fiber-optic interface can also be used to convert digital
data carried on a fiber-optic cable from the iQUBE to an analog signal for any weight indicator.
Figure 2-9. iQUBE Fiber-Optic Connection to 920i or Remote Fiber Module

12 iQUBE Installation Manual
2.11.3 Remote Fiber-Optic Module (PN 77789)
The optional remote fiber-optic module provides optically isolated digital-to-analog (DAC) conversion of digital
data received from the iQUBE. The analog output from the module can be connected to the analog (load cell)
signal input of a standard weight indicator that can read 0-30mV (0-20mA) referenced to ground (see
Figure 2-10).
This option requires that the iQUBE be fitted with its internal fiber-optic card (see Figure 2-9 on page 11); both
voltage- and current-based DAC cards available for the remote fiber-optic module.
Figure 2-10. Remote Fiber-Optic Module
Figure 2-11 shows connector locations on the remote
fiber-optic interface.
Figure 2-11. Remote Fiber-Optic Interface, Including DAC
J3
DAC
J4
J1
J5
ANALOG
OUTPUT
POWER
IN
FIBER-OPTIC
INTERFACE
POWER
SUPPLY
AC
POWER
IN
ANALOG OUTPUT
TO INDICATOR
FIBER-OPTIC INPUT
FROM iQUBE
V1
V1A
V2A V2
J3 V2
V1(BLACK)
(BLUE)
TRANSMITTER
DAC
J4 J1
J5
ANALOG
OUTPUT POWER
IN
+OUT
–OUT
GND GND
+V
FIBER-OPTIC
INTERFACE

Installation 13
2.11.4 Analog Output
The analog output from the iQUBE can be connected to the analog signal inputs of any weight indicator that can
be read 0-30mV (0-20mA) referenced to ground (see Figure 2-12). Analog output from the iQUBE requires that a
digital-to-analog (DAC) card be installed on the iQUBE core module. Both voltage- and current-based DAC
cards are available. See Section 2.14.1 on page 15 for more information about DAC card installation.
NOTE: Analog output wiring must include ground wire (pin 3 on connector J9 on the iQUBE connector board).
Figure 2-12. iQUBE Analog Output Connection to Indicator

14 iQUBE Installation Manual
2.12 Installing Tap and Run Connectors for 920i Power
iQUBE installations that are remotely powered by the
920i indicator, and those that use the 920i internal
fiber-optic module, require tap and run connectors to
draw power from the 920i power supply (see Figures
2-13 and 2-14).
To install tap and run connectors in the 920i indicator,
do the following:
1. Place red (+6V) wire from 920i power supply
inside the run channel of the tap and run
connector. The cable tie used to secure the
power supply wires may need to be cut to allow
sufficient slack in the wires.
2. Close side cover of connector until latched.
3. Insert tap wire (+6V supply to iQUBE) into
connector. Use inspection port to check wire
position.
4. Use crimping tool to drive u-contact down flush
with top of connector. Close hinged top cover
until latched.
5. Repeat procedure for green (GND) wire tap and
run connector.
6. Use cable ties to secure power supply wires
inside the enclosure.
Figure 2-13. 920i Tap and Run Connector Installation
Figure 2-14. 920i Tap and Run Connector Installation for Internal Fiber-Optic Interface
See Section 2.14.4 on page 16 for more information about installing the 920i internal fiber-optic interface.
WARNING!
HIGH VOLTAGE
DISCONNECT POWER BEFORE SERVICING
GREEN (GND)
RED (+6V)
POWER SUPPLY
J8
TAP AND RUN
CONNECTORS
GREEN (GND)
RED (+6V)
V2
V1
J4 J3
TAP AND RUN
CONNECTORS
FIBER-OPTIC
INTERFACE
POWER SUPPLY
J8

Installation 15
2.13 Installing the Optional Power
Supply
The optional internal power supply provides 6VDC
power for the iQUBE from 115 or 230 VAC power
sources. It is required for iQUBE configurations that
include the Ethernet option or that consist of more
than two iQUBE units. Fiber-optic configurations can
use the internal power supply to provide electrical
isolation from the indicator.
Figure 2-15. Optional iQUBE 6V Power Supply
NOTE: When using DC source that is between 8 - 16
volts, remove jumper JP1, located on the back side of
the core module. See Figure 2-2 on page 4.
2.14 Installing Option Cards
General procedures for iQUBE option cards are
described below:
Option cards are not hot-pluggable.
Disconnect power to the iQUBE before
installing option cards.
2.14.1 Digital-to-Analog (DAC) Conversion Cards
Two DAC cards are available for both the iQUBE and
the remote fiber-optic module:
• PN 77146, 0–30 mV DAC
• PN 77797, 4–20 mA DAC
For DAC cards to be installed in either the iQUBE or
the remote fiber-optic module, orient the DAC card so
that, when installed, its edge is aligned with the edge
of the core module (iQUBE) or the fiber-optic
interface board (remote fiber-optic module).
Carefully align the DAC card connector with the
board connector (J4 on the core module, J5 on the
remote fiber-optic interface board). Press down to seat
the DAC in the board connector.
See Figure 2-2 on page 4 for core module location;
see Figure 2-10 on page 12 for remote fiber-optic
interface location.
2.14.2 iQUBE Internal Fiber-Optic Option
To install the internal iQUBE fiber-optic interface
card, carefully align the option card connector with
connector J6 on the connector board (see Figure 2-2
on page 4). Press down to seat the option card in the
connector.
Figure 2-16. iQUBE Internal Fiber-Optic Option Card
2.14.3 iQUBE Internal Ethernet Option
To install the internal iQUBE Ethernet cards, carefully
align the option card connector with connector J6 on
the connector board (see Figure 2-2 on page 4). Press
down to seat the option card in the connector.
NOTE: The optional internal iQUBE power supply is
required for configurations that include the Ethernet
option.
Figure 2-17. iQUBE Internal Ethernet Option Card
F1
F2
–DC
+DC
GNL
J1
Connector for iQUBE
Expansion Module Slot
V1
V1A
V2A V2
J2 1
11
12 22
J1
Connector for iQUBE
Expansion Module Slot
RJ-45
JACK
LED
ARRAY

16 iQUBE Installation Manual
2.14.4 920i Internal Fiber-Optic Option
To install the 920i internal fiber-optic interface,
position the adhesive square on the top of the 920i
power supply shield (see Figure 2-14 on page 14).
Press the fiber-optic interface backplate onto the
adhesive square, then install the interface board onto
the backplate.
Attach fiber-optic cables to connectors V1 (receive)
and V2 (send). Attach RS-232 communications cables
from connector J3 on the fiber-optic interface to any
available 920i serial port. Use cable ties to secure
communications cables inside the indicator enclosure.
Power to the 920i internal fiber-optic interface is
provided by tap and run connectors on the +6V and
GND wires between the 920i power supply and the
indicator CPU board. Attach power supply wires to
connector J4 on the fiber-optic interface. See
Section 2.12 on page 14 for installation information.
Figure 2-18. 920i Internal Fiber-Optic Option Card
2.15 Fuse Replacement
Fuse F1 on the iQUBE connector board (see
Figure 2-2 on page 4) provides protection for power
supplied to the connector board and core module at
connector J10. See Section 9.5 on page 50 for
complete fuse specifications.
To protect against the risk of fire, replace
fuses only with same type and rating fuse.
2.16 Parts Kit Contents
Table 2-8 lists the parts kit contents for the iQUBE.
V2
V1(BLACK)
(BLUE)
TRANSMITTER
DETECTOR
J4
1
J3
1
+6V
GND
RXD
TXD
GND
POWER SERIAL DATA
PN Description
15631 Cable ties, 3-in. nylon (15)
15650 Cable tie mounts, 3/4-in. (7)
15665 Reducing glands, 1/2-in. NPT (10)
19538 Cord grip plugs (6)
42350 Capacity label (1)
60940 120Ωresistors for RS-485 termination (2)
67063 Enclosure mounting tabs (4)
71349 1-in. polycarbonate breathing filter (1)
77925 Revolution III configuration software CD (1)
78476 Cage clamp tools for load cell connectors (2)
80331 Tap and run connectors (2)
83937 iQUBE Tec h n ica l v i d eo ( 1 )
77224 Installation manual (1)
Table 2-8. Parts Kit Contents

Installation 17
2.17 Replacement Parts and Assembly Drawings
Table 2-9 lists replacement parts for the iQUBE models, including all parts referenced in Figures 2-19 and 2-20.
Ref Number PN Description (Quantity)
1 92938 iQUBE cover decal (1) See Figure 2-19 on page 18
3 14822 Machine screws, 4-40NC x 1/2 (8)
4 77140 iQUBE connector board, 4-channel (1)
77139 iQUBE connector board, 8-channel (1)
77727 iQUBE connector board, 8-channel with digital I/O (1)
5 14637 Nuts (for power ground), 1/4-20NC (2)
6 31546 1/4-in. internal tooth lock washers (for power ground) (3)
7 14729 Bolt (for power ground), 1/4-20NC x 3/4 hex head (1)
8 15655 Cable grip, 3/8 NPT (9)
9 15656 Lock nut, 3/8 NPT (10)
10 15628 Cord grips, 1/2-in. NPT (10)
11 15630 Lock nuts, 1/2-in. NPT (10)
12 91785 iQUBE enclosure (1)
18 77248 iQUBE core module, 4-channel (1) See Figure 2-20 on page 19
77247 iQUBE core module, 8-channel (1)
19 16892 Ground/Earth label (1)
21 91896 Mounting panel assembly (1)
— 71027 Fuse F1 (see Figure 2-2 on page 4). 2A time-lag,
Wickmann TR5, type 374 (1)
— 83052 Splice connector for fiber-optic cable
— 77224 Installation manual (1)
— 77925 Revolution III configuration software CD (1)
— 83897 iQUBE Technical video (1)
To protect against the risk of fire, replace fuses only with same type and rating fuse.
See Section 9.5 on page 50 for complete fuse specifications.
Table 2-9. Replacement Parts