Rice Lake 920i FlexWeigh Systems 201 User manual

FlexWeigh Systems 201 and 202
Basic Filler
Version 1
Operation Manual
®
February 28, 2022 PN 152146 Rev D

© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of
Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com

Contents
© Rice Lake Weighing Systems ● All Rights Reserved i
Contents
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Display and Softkeys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Operation Menu Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Parts Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.0 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Formula Softkey Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Totals Softkey Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Entering the Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 System Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Setup Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7 Data Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Filling Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.9 Auto Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10 Database Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10.1 Edit Ingredients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10.2 Add/Edit Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.10.3 Delete Formulas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.10.4 Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.11 Delay After Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.12 Test Digital IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.13 Zero Tolerance Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.14 Modifying the Discharge Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Entering Formula Softkey Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Totals Softkey Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.1 Consecutive Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.2 Print Sub Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.3 Print Total. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.4 Print Usage Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Running a Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4 E-Stop and Reset/Resume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 Audit Trail Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.0 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 FCC Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

FlexWeigh System 201 and 202
ii Visit our website www.RiceLake.com
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars
5.4 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.0 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.0 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Introduction
© Rice Lake Weighing Systems ● All Rights Reserved 1
1.0 Introduction
The 920i FlexWeigh Systems 201 and 202 formula batching system are for filling a container that is placed on a scale. It offers
user simplicity of one-button operation and will automatically tare the empty container, automatically begin and end filling of the
container and automatically store, display and transmit each fill weight and ongoing production accumulations. Built-in safety
interlocks prevent startup of a fill cycle if an empty container is not in place, or if the previously filled container has not been
removed.
This manual is intended for use by service technicians and operators responsible for installing and operating the 920i
FlexWeigh Systems 201 and 202 formula batching systems. Additional information on the actual hardware features of the 920i
are explained in the 920i Installation and Operation manual (PN 67887) and is included with this product.
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption
to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
Failure to heed could result in serious injury or death.
Failure to heed may result in serious injury of death.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by
qualified service personnel only.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not operate without all shields and guards in place.
Do not step on the unit.
Do not jump up and down on the scale.
Do not use for purposes other then weight taking.
Do not place fingers into slots or possible pinch points.
Do not use any load bearing component that is worn beyond 5% of the original dimension.
Do not use this product if any of the components are cracked.
Do not exceed the rated load limit of the unit.
Do not make alterations or modifications to the unit.
Do not remove or obscure warning labels.
Do not use near water.
Before opening the unit, ensure the power cord is disconnected from the outlet.
Keep hands, feet and loose clothing away from moving parts.
DANGER
WARNING
CAUTION
IMPORTANT
WARNING

FlexWeigh System 201 and 202
2 Visit our website www.RiceLake.com
1.1 Standard Features
The FlexWeigh Systems 201 and 202 come with the following standard features:
• Wallmount stainless steel enclosure
• Front panel switches including E-Stop, Reset/Resume, Start
• Softkeys for presets, CN#, Alpha-numeric ID#1, Alpha-numeric ID#2, and Totals
• Accumulating subtotal and total registers
• Transmitted audit trail
• Digital I/O board
• Relay rack and SSR relay outputs
• Fast feed
• Slow feed
• Fill complete (optional)
• Zero tolerance (optional)
The iRite program and source code that make up the 920i FlexWeigh 101 Basic Filler are property of the
manufacturer. Modifications to this program and equipment must be performed by Rice Lake Weighing Systems.
For more information on the iRite compiler utility program, refer to the 920i Installation and Operation Manual
(PN 67887) and is included with this product.
1.2 Button Functions
Front panel buttons for FlexWeigh Systems 201 and 202 are described in the table listed below.
Front Panel Button Function
E-Stop Stops the filling process and removes power from the relays. It also puts the process into a paused state.
Start Starts the filling process.
Resume Resumes the filling process.
Reset Resets the current fill process.
Discharge Available on System 202 only.
Table 1-1. Front Panel Button Functions
Note

Introduction
© Rice Lake Weighing Systems ● All Rights Reserved 3
1.3 Display and Softkeys
Figure 1-1. Display
1.4 Display Functions
Table 1-2. Display Functions
Item # Description Function
1 Weight Bar Actual weight on scale
2 Target Weight Weight required for current ingredient
3 Dribble weight Point to switch from fast to slow speed of loading
4 Preact Amount of material still falling after cutoff has been activated
5 Ingredient Name Name of current stored ingredient that is currently being loaded
6 Information Bar Display the current process being carried out by the scale
7 Consecutive Nbr Current batch number being loaded
8 Near Zero Dictates the tolerance of zero that the scale will be allowed to start
9 Formula Name Name of current stored formula being processed
10 Batch Total Total for most recent batch processed
PRINT
UNITS
08/27/2012 02:15PM SCALE #1
Setup Menu
Setup Menu:
000.0
SCALE
#1
Gross
Lb
Formula
Totals
Target Dribble Preact Ingredient Name
0.50 lb 0.00 lb 0.04 lb Ingredient 1
Consecutive Nbr Near Zero Formula Name Batch Total
90.04 lb Grout 0.00 lb
1
2 3 4 5
7 8 9 10
6
11 12 13

FlexWeigh System 201 and 202
4 Visit our website www.RiceLake.com
1.5 Operation Menu Softkeys
Operation Menu Softkeys are defined to provide flexibility of operator functions for specific applications. Softkey assignments
are listed on the tabs shown at the bottom of the LCD display and softkey functions are activated by pressing the arrow keys
below the softkey tabs (Figure 1-1). They are password protected and offer access to the following:
The particular set of softkeys shown on the display is determined by the indicator configuration and program.
Item # Softkey Softkey Description
11 Formula Page Up
Page Down
Exit
Refer to Section 4.0 for detailed information on these functions.
12 Totals Consecutive Number
Print Sub Total
Print Total
Print All Usage
Exit
Refer to Section 4.0 for detailed information on these functions.
13 Setup Menu Time/Date
Setup Password
ID #1
ID #2
Single-Spd Enabled
Dual-Spd Enabled
Paralell-Spd Enabled
Auto Print Enabled
Database Setup
Delay after Disch
Test Digital IO
Zero Toler Weight
Discharge Enabled
See Section 3.3 for more information
Table 1-3. Configurable Softkeys

Installation
© Rice Lake Weighing Systems ● All Rights Reserved 5
2.0 Installation
This section describes procedures for setting up the FlexWeigh Systems 201 and 202 to weigh.
Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working
inside the indicator enclosure.
The supply cord serves as the power disconnect for the unit. The power outlet supplying the indicator must be
installed near the unit and be easily accessible.
The FlexWeigh Systems has no on/off switch. Before opening the unit, ensure the power cord is disconnected
from the power outlet.
2.1 Unpacking and Assembly
Immediately after unpacking, visually inspect the unit to ensure all components are included and undamaged.
The shipping carton should contain the FlexWeigh System and this manual. If any parts were damaged in shipment, notify Rice
Lake Weighing Systems and the shipper immediately.
2.2 Enclosure Disassembly
The FlexWeigh Systems 201 and 202 must be opened to install option cards and to connect cables for installed option cards.
Ensure power to the indicator is disconnected, then open the enclosure.
2.3 Cable Connections
The FlexWeigh Systems 201 and 202 provide eleven cord grips for cabling into the indicator. The parts kit includes cord grip
plugs to prevent moisture from entering the enclosure. Install these plugs into all cord grips that will not be used in your
application.
Use the cable grounding instructions for wiring into the indicator.
An additional adhesive label (121108) is included in the parts kit and can be installed at the installer’s discretion
indicating correct terminal block numbering.
CAUTION
WARNING
Note

FlexWeigh System 201 and 202
6 Visit our website www.RiceLake.com
Figure 2-1. 201 FlexWeigh Standard Block Wiring Diagram
Circuit breaker = 4 A. All wires are 18 AWG unless otherwise specified. Dashed lines represent field wiring.
Note

Installation
© Rice Lake Weighing Systems ● All Rights Reserved 7
Figure 2-2. 202 FlexWeigh Standard Block Wiring Diagram
Circuit breaker = 4 A. All wires are 18 AWG unless otherwise specified. Dashed lines represent field wiring.
Note

FlexWeigh System 201 and 202
8 Visit our website www.RiceLake.com
2.4 Cable Grounding
Cables routed through the cord grips should be grounded against the indicator enclosure. Follow cable grounding instructions
in the 920i Installation and Operation Manual (PN 67887) which is also included with this product.
2.5 Parts Kit Contents
Table 2-1 lists the parts kit contents for the FlexWeigh System 101.
2.6 Option Cards
Table 2-2 list the available option cards that are used in the FlexWeigh Systems 201 and 202. The single channel A/D card can
be installed in slot 1 and the 24 channel I/O card in slot 2.
Part No. Description Qty.
14626 Kep nuts, 8-32NC (6) 6
15133 Lock washers, No. 8, type A (6) 6
15631 Cable ties (4 single A/D, 6 dual A/D) 4
15665 Reducing glands for 1/2 NPT cord grips (11) 11
15887 6-position screw terminal for load cell connection (1-single A/D, 2-dual A/D) 1
19538 Cord grip plugs (10-single A/D, 9-dual A/D) 10
94422 Capacity Label (1-single A/D, 2-dual A/D) 1
53075 Cable shield ground clamps (6) 6
70599 6-position screw terminals for J2 and J10 (2) 2
71125 3-position screw terminal for J11 (1) 1
71126 4-position screw terminal for J9 and optional keyboard connection (2) 2
121108 Label, Terminal Block Identification (1) 1
Table 2-1. Parts Kits Contents
Slot Type
1 Single Channel A/D Card
2 24 Channel I/O Card
Table 2-2. Option Card Locations

Installation
© Rice Lake Weighing Systems ● All Rights Reserved 9
Digital I/O
Serial Ports
Slot Bit Type Function
0 1 Programmability E-Stop
0 2 Programmability Start
0 3 Programmability Resume
0 4 Programmability Reset
0 5 Programmability Ok to Discharge
0 6 Off Currently Not Used
2 1 Output Zero Tolerance
2 2 Output Fill Complete
2 3 Output Discharge
2 4 Output Currently Not Used
2 5 Output Ingredient #1
2 6 Output Ingredient #2
2 7 Output Ingredient #3
2 8 Output Ingredient #4
2 9 Output Ingredient #5
2 10 Output Ingredient #6
2 11 Output Ingredient #7
2 12 Output Ingredient #8
2 13-24 Off Currently Not Used
Table 2-3. Digital I/O Assignments
Port Type Description Setup
1 CMD Currently not used 9600 baud
8 bit
None
2
2 CMD/KEYBOARD iRev downloads/operator input 115200
8 bit
None
2
3 CMD Audit trail printer 9600 baud
8 bit
None
2
4 CMD Currently not used 9600 baud
8 bit
None
2
Table 2-4. Serial Port Setup

FlexWeigh System 201 and 202
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3.0 Setup Menu
This section describes the various setup parameters for the FlexWeigh Systems 201 and 202.
3.1 Formula Softkey Menu
Figure 3-1. Formula Menu Structure
3.2 Totals Softkey Menu
Figure 3-2. Totals Menu Structure
Softkey Description
Page Up Scrolls through pages of formulas
Page Down
Exit Exits formula menu screen
Softkey Options Description
Consecutive
Number
Home Set the consecutive number start point
Moves cursor to the home position
Clear Clears value entered
End Returns to previous menu
Print Sub Total Yes
No
Prints subtotals - clearing option is available when printing is complete
Print Total Yes
No
Prints total - clearing option is available when printing is complete
Print All Usage Yes
No
Prints usage - clearing option is available when printing is complete
Page Up Page Down Exit
Setup MenuTotalsFormula
Use arrows to select formulas
from list and Page Up or Page Down
to scroll through pages.
Setup MenuTotalsFormula
Print Total
Yes
No
Print All
Usage
Yes
No
Consecutive
Number
Home
Clear
End
Print
Sub Total
Yes
No

Setup Menu
© Rice Lake Weighing Systems ● All Rights Reserved 11
3.3 Setup Menu
Figure 3-3. Setup Menu Softkey Structure
Time/Date Setup
Password ID #1 ID #2
Dual-Spd
Enabled
Auto Print
Enabled
Database
Setup
Setup MenuTotalsFormula
Use arrows and numeric keypad
followed by enter key to update
data when required in softkeys.
Cancel Yes
No
Yes
No
Single-Spd
Enabled
Parallel-Spd
Enabled
Auto Print
Disabled
Delay
After Disch
Home
Cancel
End
Test
Digital IO
Fill Complete
Ing 1Fast Fill
More=>
Exit
Ing 2 Fast Fill
Zero Toler
Weight
Home
Cancel
End
Home
Cancel
End
Discharge
Enabled
Discharge
Disabled
See Section 3.10

FlexWeigh System 201 and 202
12 Visit our website www.RiceLake.com
Softkey Options Description
Time/Date HH:MM AM/PM View/Edit the time and date of the system, see Section 3.5.
Current time stored in system, update using keypad and directional arrows.
MM/DD/YYYY Current date stored in system, update using keypad and directional arrows.
Cancel Returns to previous menu without saving.
Setup Password Enter or edit system password to prevent unauthorized entry into setup menu, see Section 3.6.
A zero value will result in no password required.
ID #1 Yes
No
Allows entry of information to be printed. Up to 16 characters allowed, see Section 3.7.
ID #2
Filling Speeds The sequence of operation that is required for filling, see Section 3.8.
Single Speed
Enabled
Turns on fast fill until the target weight-preact weight is satisfied.
Dual Speed Enabled Turns on the fast fill until the dribble weight is satisfied. The system turns on the slow fill until the target weight-
preact weight is satisfied.
Parallel Speed
Enabled
Turns on the fast fill and slow fill until the dribble weight is satisfied. The system then turns off the fast fill and
leaves the slow fill on until the target weight-preact weight is satisfied.
Auto Print Enabled
Disabled
When enabled this feature will print an audit trail of the actual batch process in real time, see Section 3.9.
Database Setup Edit Ingredient Edit ingredients, see Section 3.10.
System can handle up to eight ingredients for a single speed feed and four ingredients for a dual speed feed.
Add/Edit Formula Add/edit formulas, see Section 3.10.
Delete Formula Delete formulas, see Section 3.10.
Exit Exit database setup
Delay After Dis-
charge
Home
Cancel
End
Time in seconds to delay after completion of discharge before a new start input is enabled, see Section 3.11.
Test Digital IO Fill Complete
Ing 1 Fast Fill
Ing 2 Fast Fill
Exit
Enable/disable outputs, see Section 3.12.
See status of inputs.
Zero Tolerance
Weight
Home
Cancel
End
Edit the zero tolerance weight, see Section 3.13.

Setup Menu
© Rice Lake Weighing Systems ● All Rights Reserved 13
3.4 Entering the Setup Menu
The front panel E-stop button must be in the stopped position (pushed in) to enable any of the following keypad
entries.
1. Press Setup Menu on the main menu screen.
• If a system password is stored, proceed to Step 2.
• If no system password is stored, setup menu will be displayed (see Figure 3-5). Proceed to next section.
2. Enter password when system prompts Enter Password.
Figure 3-4. Setup Menu Enter Password
3. Press ENTER. The system checks the entered value against the system password and performs one of the following
actions:
• Valid entry - displays the setup menu screen and softkeys.
• Invalid entry - Momentarily prompts - Invalid password and exits this sequence of operation.
When the system password criteria is satisfied the following display is shown.
Figure 3-5. Setup Menu Main Screen
Note
08/27/2012 02:15PM SCALE #1
End
Enter Password=>
SCALE
#1
Gross
Lb
SETUP MENU
Program: Express 202 PN126057 Ver 1.00
ID #1: (Disabled)
ID #2: (Disabled)
Dual-Speed Enabled
Auto Print Disabled
Delay After Discharge (sec) :3.0
Zero Tolerance Weight: 0.04 lb
Discharge Option Disabled
Home Cancel
0.00
ID #1 More =>
SETUP MENU
Time/Date Setup
Password
ID #2
Program: Express 202 PN126057 Ver 1.00
ID #1: (Disabled)
ID #2: (Disabled)
Dual-Speed Enabled
Auto Print Disabled
Delay After Discharge (sec) :3.0
Zero Tolerance Weight: 0.04 lb
Discharge Option Disabled
0
08/27/2012 02:15PM SCALE #1
Setup Menu
0.00
SCALE
#1
Gross
Lb

FlexWeigh System 201 and 202
14 Visit our website www.RiceLake.com
3.5 System Time and Date
View/Edit the current time and date of the system.
If a password is in the system, see Section 3.4 to enter the setup menu.
1. From the main setup menu screen, press Time/Date.
Figure 3-6. Time/Date Softkey
2. Use the arrow keys and the numeric keypad (see Figure 1-1) to modify the time and/or date.
3. Press ENTER to save your settings.
Cancel can be pressed at any time to exit this sequence without saving any changes.
Note
03:52 PM
04/17/2012
Cancel
Note

Setup Menu
© Rice Lake Weighing Systems ● All Rights Reserved 15
3.6 Setup Password
Allow a password to be entered into the system to prevent unauthorized changes to be made to the system parameters.
If a password is in the system, see Section 3.4 to enter the setup menu.
1. From the main setup menu screen, press Setup Password (Figure 3-4 on page 13). The system prompts, Enter New
Password.
.
Figure 3-7. Enter New Password
2. Enter the new password and press ENTER.
3. The system prompts Re-enter password to verify. Re-enter the password and press ENTER again.
The system performs one of the following actions.
• If password entries match, the system displays Password Changed.
• If password entries do not match, the system displays Error: Passwords Did Not Match and exits the sequence of
operation.
Note
08/27/2012 02:15PM SCALE #1
End
Enter Password=>
SCALE
#1
Gross
Lb
SETUP MENU
Program: Express 202 PN126057 Ver 1.00
ID #1: (Disabled)
ID #2: (Disabled)
Dual-Speed Enabled
Auto Print Disabled
Delay After Discharge (sec) :3.0
Zero Tolerance Weight: 0.04 lb
Discharge Option Disabled
Home Cancel
0.00

FlexWeigh System 201 and 202
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3.7 Data Fields
When using a printer, additional information can be shown by entering data in the ID #1 or ID #2 fields.
If a password is in the system, see Section 3.4 to enter the setup menu.
1. From the main setup menu screen, press ID #1 or ID #2.
2. The selected ID is displayed, select Yes or No to enable or disable the ID.
• If Yes is selected continue to step 3.
• If No is selected the display returns to step 1.
Figure 3-8. Enabling ID Datafields
3. The system prompts Enter ID #1 Name. Enter data required and press ENTER. The new data field will appear on the
main display as a softkey so the operator can change it.
To enter alpha characters, press the Up Arrow to access a pop up alphabet. Up to 16 characters can be entered.
3.8 Filling Speeds
The sequence of operation that is required for filling.
If a password is in the system, see Section 3.4 to enter the setup menu.
Note
Program: Express 201/202 PN126057 Ver 1.00
ID #1 (Disabled)
ID #2 (Disabled)
Dual Speed Enabled
Auto Print Disabled
Delay After Discharge (sec) :3.0
Zero Tolerance Weight: 0.04 lb
Discharge Option Disabled
0
08/27/2012 02:15PM SCALE #1
No
Enable ID #1
0.00
SCALE
#1
Gross
Lb
Yes
SETUP MENU
Note
Note