Ricoh FT5535 User manual

FT5535/5035/4527/4027/4522/4022
FIELD SERVICE MANUAL

IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals,
make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. Note that the drum heater and the optional anti-condensation heaters are
supplied with electrical voltage even if the main switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers
off or open while the main switch is turned on, keep hands away from
electrified or mechanically driven components.
5. The inside and the metal parts of the fusing unit become extremely hot
while the copier is operating. Be careful to avoid touching those
components with your bare hands.
HEALTH SAFETY CONDITIONS
1. Toner and developer are non-toxic, but if you get either of them in your
eyes by accident, it may cause temporary eye discomfort. Try to remove
with eye drops or flush with water as first aid. If unsuccessful, get medical
attention.
OBSERVANCE OF ELECTRICAL SAFETY STANDARDS
1. The copier and its peripherals must be installed and maintained by a
customer service representative who has completed the training course
on those models.
!CAUTION
2. The RAM board has a lithium battery which can explode if handled
incorrectly. Replace only with the same type of RAM board. Do not
recharge or burn this battery. Used RAM boards must be handled
in accordance with local regulations.
FSM aFT5535/4527/4522

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL
1. Do not incinerate toner cartridges or used toner. Toner dust may ignite
suddenly when exposed to open flame.
2. Dispose of used toner, developer, and organic photoconductors in
accordance with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
4. When keeping used lithium batteries (from the main control boards) in
order to dispose of them later, do not store more than 100 batteries (from
the main control boards) per sealed box. Storing larger numbers or not
sealing them apart may lead to chemical reactions and heat build-up.
FT5535/4527/4522 bFSM

SECTION 1
OVERALL MACHINE
INFORMATION

1. SPECIFICATIONS
Configuration: Desktop
Copy Process: Dry electrostatic transfer system
Originals: Sheet/Book
Original Size: Maximum A3/11" x 17"
Copy Paper Size: Maximum
A3/11" x17" (Paper trays)
Minimum
A5/81/2" x 51/2" sideways (Paper trays)
A4/11" x 81/2" sideways (LCT)
A6/51/2" x 81/2" lengthwise (By-pass)
Duplex Copying: Maximum
A3/11" x 17"
Minimum
A5/81/2" x 51/2" (sideways)
Copy Paper Weight: Paper tray:
52 ~ 128 g/m2, 14 ~34 lb
(A153, A155, and A156 copiers)
64 ~ 90 g/m2, 17 ~ 24 lb
(A157, A159, and A160 copiers)
By-pass:
52 ~ 157 g/m2, 14 ~42 lb
LCT: 52 ~ 128 g/m2, 14 ~ 34 lb
Duplex copying:
64 ~ 105 g/m2, 17 ~ 24 lb
Reproduction Ratios: 4 Enlargement and 6 Reduction
A4/A3 Version LT/DLT Version
Enlargement
200%
141%
122%
115%
200%
155%
129%
121%
Full size 100% 100%
Reduction
93%
82%
75%
71%
65%
50%
93%
85%
77%
74%
65%
50%
Power Source: 120V/60Hz:
More than 12 A (for North America)
Rev. 7/95
FSM 1-1 FT5535/4527/4522

Power Consumption:
A153, and A156 copiers A157, and A160 copiers
Copier Only Full System Copier Only Full System
Maximum 1.45 KW 1.50 KW 1.45 KW 1.50 KW
Copying 1.00 KW 1.00 KW 0.80 KW 0.80 KW
Warm-up 0.90 KW 0.92 KW 0.90 KW 0.92 KW
Stand-by 0.16 KW 0.19 KW 0.15 KW 0.17 KW
Energy
Saver
1 0.15 KW 0.17 KW 0.14 KW 0.16 KW
2 0.13 KW 0.15 KW 0.12 KW 0.13 KW
3 0.12 KW 0.14 KW 0.09 KW 0.10 KW
4 0.11 KW 0.12 KW 0.07 KW 0.08 KW
5 0.09 KW 0.11 KW 0.05 KW 0.06 KW
6 0.07 KW 0.09 KW – –
Auto Off 0.02 KW 0.04 KW 0.02 KW 0.04 KW
NOTE: 1) Full System: Copier + ADF + Paper Tray Unit + 20 Bin S/S
2) Energy Saver: See SP1-105-002
3) Auto Off: See SP5-305
A161 and A162 Copiers
Copier Only Full System
Maximum 1.45 KW 1.50 KW
Copying 0.64 KW 0.72 KW
Warm-up 0.95 KW 0.97 KW
Stand-by 0.15 KW 0.17 KW
Energy Saver
1 0.14 KW 0.16 KW
2 0.12 KW 0.13 KW
3 0.09 KW 0.10 KW
4 0.07 KW 0.08 KW
5 0.05 KW 0.06 KW
Auto Off 0.02 KW 0.04 KW
NOTE: 1) Full System: Copier + ADF + Paper Tray Unit + 10 Bin S/S
2) Energy Saver: See SP1-105-002
3) Auto Off: See SP5-305
Noise Emission:
A153, and A156 copiers A157, and A160 copiers
Copier Only Full System* Copier Only Full System*
1. Sound Power Level
Copying 66 dB(A) 68 dB(A) 61 dB(A) 67 dB(A) (LWA)
Warm-up 41 dB(A) 41 dB(A) 39 dB(A) 40 dB(A) (LWA)
Stand-by 41 dB(A) 41 dB(A) 39 dB(A) 40 dB(A) (LWA)
2. Sound Pressure Level at the operator position
Copying 58 dB(A) 57 dB(A) 54 dB(A) 56 dB(A) (LPA)
Warm-up 33 dB(A) 27 dB(A) 32 dB(A) 27 dB(A) (LPA)
Stand-by 33 dB(A) 27 dB(A) 32 dB(A) 27 dB(A) (LPA)
NOTE: The above measurements are to be made according to ISO 7779.
* : Full System: Copier + ADF + Paper Tray Unit +10 Bin S/S.
Rev. 7/95
FT5535/4527/4522 1-2 FSM

Dimensions:
Width Depth Height
A153 copier 1030 mm (40.6") 655 mm (25.8") 606 mm (23.9")
A157/A161 copier 900 mm (35.5") 655 mm (25.8") 606 mm (23.9")
A156 copiers 1258 mm (49.6") 655 mm (25.8") 606 mm (23.9")
A160/A162 copiers 1128 mm (44.5") 655 mm (25.8") 606 mm (23.9")
Measurement Conditions
1) With by-pass feed table closed
2) With platen cover and copy tray attached
3) With LCT cover closed
Weight:
Weight
FT5035 A153 copier About 70 kg (154.2 lb)
FT5535 A156 copier About 82 kg (180.7 lb)
FT4027 A157 copier About 67 kg (147.7 lb)
FT4527 A160 copier About 80 kg (176.4 lb)
FT4022 A161 copier About 67 kg (147.7 lb)
FT4522 A162 copier About 80 kg (176.4 lb)
Zoom: From 50% to 200% in 1% steps
Copying Speed (copies/minute):
A4 sideways/
11" x 81/2"A3/11" x 17" B4/81/2" x 14"
A153, and A156
copiers 35 20/19 22
A157, and A160
copiers 27 15/14 17
A161, and A162
copiers 22 12 -
Warm-Up Time A153, and A156 copiers:
Less than 110 seconds (20°C)
A157, and A160 copiers:
Less than 80 seconds (20°C)
A161, and A162 copiers:
Less than 60 seconds (20°C)
First Copy Time:
Paper Feed Station A4/11" x 81/2" (sideways)
A153, and A156
copiers A157, and A160 copiers A161 and A162 copiers
1st Tray 5.2 s (except for A156) 5.9 s (except for A160) 5.9 s (except for A162)
2nd Tray 5.7 s 6.6 s 6.6 s
By-pass 4.8 s 5.6 s 5.6 s
LCT 5.0 s 5.9 s 5.9 s
Note: In A156 and A160 copiers, the 2nd tray in the above table is called the
1st tray (see Installation - Paper Feed Station Definition).
Rev. 7/95
FSM 1-3 FT5535/4527/4522

Copy Number Input: Ten-key pad, 1 to 999 (count up or count down)
Manual Image Density
Selection: 7 steps
Automatic Reset: 1 minute is the standard setting; it can be changed to
a maximum of 999 seconds or no auto reset by SP
mode.
Copy Paper Capacity:
Paper Tray By-pass Feed LCT
A153 copier About 500 sheets x2 About 40 sheets –
A156 copier About 500 sheets x1 About 40 sheets About 1000 sheets
A157 copier About 250 sheets x2 About 40 sheets –
A160 copier About 250 sheets x1 About 40 sheets About 1000 sheets
A161 copier About 250 sheets x2 About 40 sheets –
A162 copier About 250 sheets x1 About 40 sheets About 1000 sheets
Duplex Tray Capacity
[A156/A160/A162]: 50 sheets (30 sheets for A3/11"x17" 81 ~ 105g/m2, 21.5 ~ 27.9 lb paper)
Toner Replenishment: Cartridge exchange (415 g/cartridge)
Toner Yield: 17K Copies/cartridge
Developer Replenisment: Type 1 (1Kg.)
Developer Yield: A153/A156 @ 120K
A157/A160 @ 100K
A161/A162 @ 100K
Optional Equipment: •Platen cover
•Document feeder
•Paper tray unit with two paper trays
•Paper tray unit with three paper trays
•10 bin micro sorter
•20 bin mini sorter
•10 bin sorter stapler
•20 bin sorter stapler(Not used with A161/A162 copiers)
•Sorter adapter (required when installing 20 bin
mini sorter, 10 bin sorter stapler, or 20 bin sorter
stapler for A157, A160, A161, and A162 copiers)
•Key counter
•Tray heater
•Optical anti-condensation heater
•Original length sensor for 11" x 15" size paper
(only for LT/DLT version)
•ADS sensor for particular types of red original
•Zoom (10 Key) Function Decal *
•Margin Adjustment Function Decal*
Rev. 7/95
*Not used on FT4022/4522 (A161/A162)
FT5535/4527/4522 1-4 FSM

SECTION 2
COMPONENT LAYOUT AND
DESCRIPTION

1. MACHINE CONFIGURATION
1.1 COPIER
Rev. 7/95
FSM 2-1 FT5535/4527/4522