Ridder SynCore RW Unit User manual

265341EN - 2021.06 - V01
Original product-manual
Ridder SynCore RW Unit
Product Manual
Lorentzstraat 32
3846 AX Harderwijk
PO Box 360
3840 AJ Harderwijk
the Netherlands
T+31 (0)341 416 854
F+31 (0)341 416 611
Iridder.com
[e-mail]
Ridder Drive Systems B.V.

TABLE OF CONTENTS
1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards 3
1.2 Approved personnel 3
1.3 Warning about discouraged use 3
1.4 Warranty provisions 3
2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings 4
2.2 Precauons and safety instrucons 4
2.3 Residual risks 6
2.4 Symbols and abbreviaons 6
3. PRODUCT DETAILS
3.1 Idencaon 7
3.2 Descripon 8
3.3 Applicaon 9
3.4 Dimensions 9
3.5 Technical specicaons 10
4. INSTALL INSTRUCTIONS
4.1 Special tools and equipment 12
4.2 Installaon 13
5. CONNECT INSTRUCTIONS
5.1 Removal cover 13
5.2 Electrical material 14
5.3 Protecon - Condions and starng points 14
5.4 Overview and funcon diagram 15
5.5 Wiring diagram: Control board (RCB) 15
5.6 3-phase electric motor (208-600 VAC) 16
5.7 1-phase 3-wire electric motor (115-230 VAC) 17
5.8 1-phase 5-wire electric motor (115-230 VAC) 17
5.9 OPTIONAL - Fault contacts [SynCore RW Unit] 18
6. USER INSTRUCTIONS
6.1 Usage - Condions and starng points 19
6.2 Status LEDs 20
6.3 Operaon 20
6.4 Fault contacts 20
6.5 Safety funcons and stop funcons 21
7. COMMISSIONING INSTRUCTIONS
7.1 Commissioning - Condions and starng points 21
7.2 Check: Control direcon of the Automac Control (ACS) 22
7.3 Installaon cover 22
8. MAINTENANCE INSTRUCTIONS
8.1 Maintenance 23
9. SERVICE
9.1 Troubleshoong 23
9.2 Blink codes 24
9.3 Technical support 25
10. ENVIRONMENT
10.1 Decommissioning and removal 26
10.2 Waste disposal 27
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1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards
This product complies with the provisions of the European guidelines that follow:
Machinery Direcve 2006/42/EC | Low Voltage Direcve 2006/95/EC
The harmonized standards (or parts of these standards) that follow are applicable:
NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |
NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2
Make sure that this product is only put into operation if the system (in which it will be installed)
complies with the provisions of the applicable standards and guidelines.
1.2 Approved personnel
This product manual contains important informaon for installers about the installaon and
commissioning of a Ridder SynCore RW Unit. Read this product manual and instrucons rst before
the work starts. Approved mechanical and/or electrical installers, with professional competence,
must do all work safely and responsibly.
TARGET GROUP FOR EACH CHAPTER CHAPTER (refer to Table of Contents)
TARGET GROUP 1 2 3 4 5 6 7 8 9 10
User (operator) • • • • (•)
Installer / Approved personnel • • • • • • • • • •
(•) = Not fully applicable (for users/operators)
Keep this product manual with the product during the lifespan. Make sure it is available for users
(operators), installers and approved personnel.
1.3 Warning about discouraged use
The condions that follow are applicable:
• Do not change (the construcon of) the SynCore RW Unit.
• It is not permied to use the SynCore RW unit to li or move people.
• Do not let the torque of the motor gearbox be more than its maximum.
• Do not let the duty cycle of the motor gearbox be more than its maximum.
• It is not permied to use the SynCore RW unit in operang condions, systems or conguraons
which do not comply with the technical specicaons (in this manual). Also refer to §3.5.
• Do not use SynCore RW units for other alternaves than screen systems.
• Do not connect more than four SynCore RW units to 2–4 RW conguraons, or more than six to
5–6 RW conguraons.
Refer to §3.3 for a descripon of the intended use.
1.4 Warranty provisions
For the warranty period and condions refer to the ‘Condions’ secon on our website at
ridder.com, or in the Ridder catalog.
Regulatory Conformity
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2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings
Signal words (ISO 3864-2)
This product manual contains safety instrucons with dierent signal words. The list that follows
gives the risk levels and possible eects of each signal word.
Instrucons and warnings on the product
Read the product manual to fully know all product properes,
before it is used or work starts!
Ê
It is not permied to use high-pressure cleaners (and related
cleaning agents)! Use a so brush with a small quanty of water
without cleaning agents.
Warning - Electrical voltage
Aer installaon interchange the plug in the highest posion
with the vent plug! Refer to the permied mounng posions in
the product manual.*
* Not applicable to motor gearboxes lled with grease!
2.2 Precauons and safety instrucons
Precauons
GENERAL
A system can be dangerous. Safety precauons and instrucons are important.
• If these precauons cannot be obeyed, then use warnings.
Suggeson to perform an operaon more eecvely.
May result in damage or problems if an acon is performed
incorrectly.
May result in minor injury if the hazard is not avoided.
Signicant injury, possible death, if the hazard is not avoided.
Severe injury and possible death if the hazard is not avoided.
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• The responsibility for precauons and warnings lies with the installer of the system. Refer to the,
local or naonal, laws and regulaons of the country if a cercaon (mark) is necessary.
• Parts of the electrical or electronic installaons are connected to dangerous electrical voltages.
Work without professional competence or not obeyed warning instrucons could cause injury
and/or material damage.
• Ridder is not responsible for injury, material damage or consequenal damage if accessories are
used that Ridder did not make.
TRANSPORT, STORAGE AND PACKAGING
The condions and instrucons that follow are applicable.
• Ambient temperature: -15 to +60 °C (+5 to +140 °F).
• Ambient: A not-condensed relave humidity is necessary.
• Do a check for transport damage and missing parts immediately on incoming goods.
• Tell damages and missing parts immediately to the transport company and to your local Aer
Sales contact person.
• Do not use damaged products and if necessary do not start the work.
• Do not remove the product from the (sealed) packaging before it is sent to the installaon site.
This prevents damage (from mechanical shocks) to the product.
• Use applicable means-of-transport with dimensions which are sucient. Use (if necessary) the
correct work equipment and accessories. Refer to “Dimensions” and “Technical specicaons”.
Make sure that the working condions comply with the, local or naonal, laws and regulaons.
• Make sure that storage areas and the areas in the means-of-transport are dry and the airow is
sucient.
• Make sure that the products do not touch the (moist) boom surface of storage areas and of the
means-of-transport (use pallets or such). The boom surfaces must be smooth.
• Make sure that the products are protected from dust, dirt and direct sunlight.
• Apply an applicable corrosion-prevenve agent to metal surfaces that are not painted.
• Aer installaon discard the packaging and obey the applicable naonal and/or local regulaons.
Safety instrucons
• Use (if applicable) personal protecve-equipment for protecon which agrees with the dierent
types of work.
• Do not let persons and not approved personnel be near controls and systems in operaon.
• Damaged systems must be stopped immediately unl they are repaired.
• Use safety barriers for system parts that move. Refer to the applicable standards and guidelines.
• The safety distance to the danger zone (if applicable) must agree with applicable standards and
guidelines (for example ISO 13857:2008).
• Do not operate systems when the motor gearbox (internally and/or externally) is frozen in cold
and moist condions (for example because of snow or ice).
• Do not operate systems when persons are in the danger zone and can touch the system.
If you do not obey the safety instrucons that follow it can be
dangerous and cause injury.
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• Monitor the danger zone when you work with or near the system.
• Stop and de-energize systems during maintenance and cleaning work on or near the system.
• Make sure that there is sucient space between parts that move and adjacent objects.
• Stay away from or safety areas where there is a risk to become caught in a system that moves.
• The torque and the duty cycle of the system must be in the range of the motor gearbox
parameters. Refer to the product manual of the used Ridder motor gearbox at ridder.com.
2.3 Residual risks
Automac controls
The Ridder drive-units are usually used in automac controlled systems. Persons who do work or
stay near the system must know about that. If persons or their clothes touch the system during
operaon, it can be dangerous.
Forces
Ridder cannot be sure that there will be no injury to persons or damage to the system because of
the forces in the systems (in which the drive unit is installed).
2.4 Symbols and abbreviaons
This secon tells about used symbols and abbreviaons in this manual. The table that follows gives
the descripons.
Symbol Description Symbol Description
1L1 Power IN (A2) MCS Manual Control Screen
3L2 Power IN (A2) MPCB Motor-Protecon Circuit-Breaker
5L3 Power IN (A2) N Neutral wire
2T1 Power OUT (EM) PE Protecve earth
4T2 Power OUT (EM) PLC PLC control
6T3 Power OUT (EM) PTC PTC thermistor
ACS Automac control-system RCB Ridder control-board
A1 RW unit housing REU Ridder Encoder Unit
A2 Control board RLS Limit-switch system
D1 Status LED - Green RPU Digital posioning-meter
D2 Status LED - Red RSU Limit-switch system
D3 Status LED - Red RW Motor gearbox
D4 Status LED - Red X1 Power input (RCB)
EM, M Electric motor, Motor X2 Power output (EM)
EMC Electromagnec compability X3 Transformer
ES11,ES12 Duty switch RSU/RLS X4 PTC input
ES21,ES22 Safety switch RSU/RLS X5 Fault-contact output
Persons can be in danger of life if they touch a system that is in
operaon.
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GND Ground X6 Automac-control input
ICurrent in Amperes (A) X7 RPU reference-input
L1, L2, L3 Voltage source X8 Manual-control input
MC Manual Control (external) X9 Limit-switch input
3. PRODUCT DETAILS
3.1 Idencaon
EXAMPLE
Ê
This product manual is only applicable to:
• Ridder SynCore RW Unit
• Serial numbers from 200.900.000
• Item numbers from 500000.
Idencaon is possible from the scker on the locaon shown. Refer
to the explanaon that follows on how to read the informaon. For
more informaon on item numbers and models refer to the Ridder
catalog or website at ridder.com.
RW1400: RW1000/1400, RW1200/1600S or RW2000S
1F: 1~ mains voltage
Alternatives
1-3F: - 1~ mains voltage (3-wire electric motor)
- 3~ mains voltage
3F: 3~ mains voltage
Alternatives
115-400: Mains voltage 115 V/230 V (1~) or 208 V/400 V (3~)
SYNCORE: Designaon Ridder Synchronized-Run systems (PLC control)
1~ = 1-phase
Note: SynCore conguraons are not possible/permied with RW70–200 motor gearboxes.
No symbol in idencaon = RW45, RW240/400/600 or RW800
3~ = 3-phase
400: Mains voltage 400 V (3~)
440-600: Mains voltage 440 V, 480 V or 600 V (3~)
Alternatives
RW UNIT: General designaon Ridder SynCore RW units
5D: 5-wire electric motor
No symbol in idencaon = 3-wire electric motor
Alternatives
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3.2 Descripon
SynCore RW units are applicable to synchronized control of screen
systems with a maximum of six Ridder RW motor gearboxes. The
RW unit is part of drive units with motor gearboxes type RW45,
RW240/400/600, RW800, RW1000/1400, RW1200/1600S or RW2000S.
The RW unit is applicable to:
• Dierent supply voltages
• Dierent mains frequencies
• 3-phase and 1-phase voltages.
The RW unit has a control board with a microprocessor and a semiconductor relay.
The control board has connecons for:
• The supply voltage
• The power supply for the electric motor (EM)
• An automac control signal (24 V AC/DC) from an automac control-system (ACS)
• A fault contact (NC)
• The PTC thermistor in the electric motor (EM) (if applicable) for thermal protecon.
The limit-switch system is also connected to the control board of the RW unit.
The SynCore RW unit transmits control signals from the automac control-system (ACS) and
monitors if these are processed without malfuncons. The RW unit has rotaonal-eld detecon
and phase detecon of the supply voltage.
The 24 V AC/DC control input is protected from:
• Control in two direcons at the same me
• Sudden changes of direcon.
The RW unit has status LEDs to show error messages of the system.
The SynCore RW unit has plug connectors and terminal strips to connect the cables. To pull the
cables through, out of the housing, the RW unit also has cable glands. The protecon rang of the
RW unit housing is IP54.
Opmerking: SynCore conguraons are not possible/permied with RW200 motor gearboxes!
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3.3 Applicaon
The SynCore RW Unit is installed, as part of a drive unit, on dierent RW motor gearboxes. The RW
unit is used to control the motor gearboxes in two direcons-of-rotaon.
The SynCore RW Unit (on dierent RW motor gearboxes) is only applicable to screen systems.
For other (dierent) applicaons, approval from Ridder Drive Systems is necessary.
3.4 Dimensions
Note: The dimensions and illustraons are approximate. In this product manual shown illustraons
can be dierent than the components and/or systems.
Make sure that (with RW motor gearboxes) operated systems comply
with the provisions of the applicable safety standards and safety
guidelines. This prevents (for example) the risk to become caught in
a system that moves.
M16(4x)
200
90
64
90
70
490 182
268.5
M20(3x)
Example:
M16(4x)
200
64
90
70
490 182
268.5
M20(3x)
Example:
M20(1x)
503.5
117
83
78
150
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3.5 Technical specicaons
Mechanical
Dimensions (WxHxD) RW45\RW240–600\RW800: 490 mm x 90 mm x 200 mm
RW1000–2000: 503.5 mm x 117 mm x 200 mm
Weight 3.1–5.4 kg
Ambient
Protecon rang IP54
Ambient temperature 0 to +60 °C (+32 to +140 °F)
Maximum relave humidity 95%
The three types of control boards (RCB) that follow
are available for the SynCore RW unit.
RCB-A (Type A):
50/60 Hz AC
1~ 115V-230 V, 12FLA, 72 LRA
3~ 208-400 V, 12 FLA, 72 LRA
RCB-B (Type B):
50/60 Hz AC
3~ 400 V, 10 FLA, 60 LRA
RCB-C (Type C):
50/60 Hz AC
3~ 440-600 V, 10 FLA, 60 LRA
Refer to the table that follows for abbreviaons,
technical specicaons and descripons of all
connecons.
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