Ridder VitaLite-E User manual

SV 8.0
24/03/2020
96000006
Installation and User Manual
VitaLite-E and C

Ridder Growing Solutions B.V. Mailing address
Honderdland 131 Postbus 33
2676 LT Maasdijk 2676 ZG Maasdijk
The Netherlands The Netherlands
Tel: [phone] Website: www.ridder.com
E-mail: [e-mail], [e-mail],
[e-mail]
All efforts have been made to ensure the accuracy of the contents of this manual.
The above notwithstanding, Ridder Growing Solutions B.V. can assume no
responsibility for any errors in this manual or their possible consequences.
Should any errors be discovered, however, we would greatly appreciate being
informed of them.
This product is subject to the General Conditions of Ridder Growing Solutions
B.V.
This document may not be copied or made public by means of print, photocopy,
digital copy or any other process, without the prior written permission of Ridder
Growing Solutions B.V.
Publication date: 24/03/2020 11:32 Manual version number: 030 Item code:
96000006

Contents
1 Introduction to this manual 6
1.1 Introduction 6
1.2 Aims 6
1.3 Target groups 6
1.4 Symbols and annotations 6
1.5 Documentation overview 7
2 Product information 8
2.1 Schematic representation of the unit 8
2.2 Basic configuration 9
2.3 Description of I/O modules 9
2.3.1 Replacing I/O modules 10
2.3.2 Removing I/O modules 11
2.4 Intended use 12
2.5 Other product characteristics 12
2.5.1 Type plate 13
2.5.2 Quality control 13
2.5.3 Components, stickers and names 14
2.5.4 Certificates and declarations 16
2.5.5 Original Equipment Manufacturers (OEM) information 16
2.6 Packaging, storage and shipment 17
2.7 Recycling and disposal 17
3 Safety precautions and requirements 19
3.1 General safety requirements 19
3.2 Personal protective equipment 19
3.3 UV-C radiation 20
3.4 Chemicals 21
3.5 Emergency stop 21
4 Installation procedure 22
4.1 Installation requirements 22
4.1.1 Dealer/installer requirements 22
4.1.2 Installation requirements 22
4.1.3 Water installation requirements 24
4.1.4 Electrical installation requirements 24
4.1.5 Requirements for installing water tank sensors 24
4.2 Installation checklist 25
4.3 Connecting water components (water installation) 27
4.3.1 Pre-blending control (optional) 28
4.3.2 Filters 28
4.4 Connecting electrical components 29
4.5 Connecting acid dosing components 29
4.5.1 pH calibration 31
4.6 Connecting EC sensors (if present) 31
4.6.1 EC calibration 31
4.7 Installing quartz tubes and lamps 32
4.7.1 Installing quartz tubes 32
4.7.2 Quartz tube breakages 35
4.7.3 Pressurizing the unit 36
4.7.4 Installing UV-C lamps 37
4.8 Other installation work 38

4.8.1 Display board of the control panel 38
4.8.2 Connecting Synopta 40
5 Commissioning 41
5.1 Control panel 41
5.1.1 Reading out and setting variables 43
5.1.2 Alarms 43
5.2 Commissioning 44
5.2.1 Log in at dealer level 44
5.2.2 Check settings 44
5.2.3 Set start conditions 44
5.3 Testing the unit 44
5.3.1 Manually start disinfection 44
5.3.2 Manually start cleaning quartz tubes 46
5.3.3 Manually start filter flushing 47
5.4 Quality control 48
5.4.1 Sampling procedure for CFU testing 48
6 Operation 50
6.1 Power switch 50
6.2 System pump and dosing pump 50
6.3 Disinfection 51
6.3.1 Warming up UV lamps 52
6.3.2 Disinfection active 53
6.3.3 Stopping disinfection and post-flushing 53
6.4 Filter flushing 54
6.5 Cleaning quartz tubes 55
6.5.1 Dosing and circulating acid 55
6.5.2 Post-flushing after cleaning quartz tubes 56
7 Maintenance and quality control 57
7.1 Maintenance 57
7.2 Weekly maintenance 57
7.3 Monthly maintenance 57
7.4 Yearly maintenance 58
Appendix A:Control overview 59
8.1 General settings 59
8.1.1 System settings 60
8.2 System configuration 61
8.2.1 System activation 61
8.2.2 Identification 62
8.2.3 Protected settings 62
8.3 Communication 65
8.3.1 Console settings 65
8.3.2 IO bus settings 65
8.3.3 Synopta settings 65
8.3.4 Network settings 66
8.3.5 Modbus Settings 66
8.3.6 EC calibration 66
8.3.7 pH calibration 66
8.4 I/O 66
8.4.1 Modules 66
8.4.2 Control outputs 67
8.5 Backup settings 67

8.6 Unit 67
8.6.1 Control mode 67
8.6.2 Safeguards 68
8.6.3 Unit characteristics 69
8.7 Drain group settings 73
8.7.1 Warming up UV lamps 73
8.7.2 Start conditions 74
8.7.3 Period 76
8.7.4 Control 76
8.7.5 Drain groups / Safeguards 77
8.7.6 Drain groups / Drain group characteristics 80
8.7.7 Drain groups / Control characteristics 80
8.8 Cleaning quartz tubes settings 82
8.8.1 Cleaning quartz tubes / Control 83
8.8.2 Cleaning quartz tubes / Safeguards 85
8.8.3 Control characteristics 86
8.9 Filter flushing settings 86
8.9.1 Filter flushing / Control 86
8.9.2 Filter flushing / Safeguards 88
8.9.3 Filter flushing / Control characteristics 88
8.10 Water tank settings 88
8.10.1 Drain tanks 89
8.10.2 Disinfected tanks 90
8.11 UV lamps 91
Appendix B:Notifications 92
Appendix C:Wiring list 103
10.1 Output / pH module, Module ID: 1, Inputs & 4-20mA output 103
10.2 Output / pH module, Module ID: 1, Outputs 104
10.3 Output / Input module, Module ID: 2, Outputs 105
10.4 Output / Input module, Module ID: 2, Inputs 106
10.5 Output / Input module 5th - 8th drain group, Module ID: 3, Outputs107
10.6 Output / Input module 5th - 8th drain group, Module ID: 3, Inputs 108
10.7 EC Pre-Blending Module ID: 4 109