Rockwell Automation Discrete Machine Performance Solution User manual

User’s Guide
Doc ID BWDMPS-UM001A-EN-E
Discrete Machine
Performance Solution
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Contacting
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Warranty This Rockwell Software product is warranted in accord with the product license. The product’s
performance will be affected by system configuration, the application being performed, operator
control, and other related factors.
This product’s implementation may vary among users.
This manual is as up-to-date as possible at the time of printing; however, the accompanying
software may have changed since that time. Rockwell Software reserves the right to change any
information contained in this manual or the software at anytime without prior notice.
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procedure, or process described, nor to provide directions for meeting every possible contingency
during installation, operation, or maintenance.
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1•Welcome to the Discrete Machine Performance Solution 1
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
What is the Discrete Machine Performance Solution? . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features and benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Intended audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System installer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Line operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Report user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Where can I go for help? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Get Discrete MPS training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Get phone support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Get web support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Get on-site support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Get consulting services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contact us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2•Discrete MPS Hardware Installation 7
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Top and side view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Before unpacking the computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Packing list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Shipping/transporting the computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
European Union Directive compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting clearances for the Integrated Display Computer . . . . . . . . . . . . . . . . . 13
Panel cutout dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Panel mounting guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing computer in panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting a keyboard and pointing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting to a network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Contents
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DISCRETE MACHINE PERFORMANCE SOLUTION USER’SGUIDE
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• • • • •
3•Initial Operation and Setup 19
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operator access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Boot-up sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Initial configuration steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Using a touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Touchscreen serial port usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Driver software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Resistive touchscreen technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calibrating the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4•Collecting Performance Data 23
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
What is the OEE rating?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
User-defined summarization criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configuring a workcell availability calendar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Step 1 • Define time patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Step 2 • Configure Composite Time Patterns. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Step 3 • Schedule exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5•Discrete MPS Configurator Application 35
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Exploring the user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
The Configuration Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
The Configuration Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
The Configuration Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Workcells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Efficiency Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Part Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Ideal Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Availability Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Running status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Digital Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Multistate Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Breakdown Justification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Manual Justification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Automatic Justification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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CONTENTS
v
• • • • •
Process Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Summarization events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Strings Localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Generating the application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Workcell Description changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6•Discrete MPS Operator Interface 57
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Exploring the Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Graphical Keyboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Main overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Workcell menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Performance analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Digital Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Multistate Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Process Variable trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Summarization Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Breakdown justification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7•Discrete MPS Reporting 71
Chapter objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Available reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Accessing reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Report display options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
General toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Filter toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Time Selection toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Time Selection Tools toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Managing report login accounts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Report samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Performance Analysis OEE Details by Workcell. . . . . . . . . . . . . . . . . . . . . . . . . 79
Performance Analysis OEE Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Performance Analysis OEE Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Performance Analysis Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Performance Analysis Production by Shift (text). . . . . . . . . . . . . . . . . . . . . . . . . 83
Performance Analysis Production by Shift (bar chart). . . . . . . . . . . . . . . . . . . . . 84
Digital Events Total Duration (bar chart). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Digital Events Total Duration (pie chart) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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• • • • •
Digital Events Number of Occurrences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Digital Events Detailed List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Analog Events Total Duration by Day (text) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Analog Events Total Duration by Day (bar chart) . . . . . . . . . . . . . . . . . . . . . . . . 90
Analog Events Total Duration by Summarization Event . . . . . . . . . . . . . . . . . . . 91
Counters Total by Month (text) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Counters Total by Month (bar chart) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Breakdowns Total Duration (pie chart) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Breakdowns Total Duration by Summarization Event. . . . . . . . . . . . . . . . . . . . . 95
Process Variables Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
A•System Troubleshooting 97
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
VersaView Integrated Display Computer problems . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Computer interface problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Index 99
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1
1
1 • Welcome
Welcome to the Discrete Machine
Performance Solution
Chapter objectives
This chapter provides an overview of the Discrete Machine Performance Solution, the
intended audience for this document, and sources of assistance for this product.
What is the Discrete Machine Performance Solution?
Companies in the discrete and repetitive manufacturing industries are being challenged by
management to maximize production from existing lines, to meet required cycle-times
and delivery dates for each product, and to reduce costs. To meet this challenge,
production management is striving to operate the equipment at its highest efficiency.
Real-time identification of production assets that are not performing to a standard is
critical to maintaining world-class efficiency. A thorough understanding of the details
behind production performance will allow you to identify sources of production
inefficiencies and to maximize asset utilization.
Historically, many custom solutions have been developed but have often failed to fulfill
expectations, essentially due to problems of long development times, high costs, and lack
of configurability.
The Discrete Machine Performance Solution (Discrete MPS) is a pre-developed system,
created to provide visualization and analysis of production asset performance based on
data acquired from a production control system. The Discrete MPS provides an industrial
computer with a standard operator interface application, and the ability to use a remote
web browser to access standard reports. The Discrete MPS is built using other successful
Rockwell Automation components, and is designed to be configured quickly to match the
production configuration or to be re-configured should the production configuration
change.
Features and benefits
Discrete MPS offers the following features and benefits:
Calculates the Overall Equipment Effectiveness (OEE) for a workcell to evaluate its
performance.
Process Event and Process Variable tracking.
Downtime duration and reason code tracking.
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DISCRETE MACHINE PERFORMANCE SOLUTION USER’SGUIDE
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• • • • •
The ability to track the performance and process data for up to five workcells.
Visibility and analysis tools for real-time and historical process information.
Pre-developed Operator Interface displays.
Pre-developed reports.
A configuration application used to configure the site-specific production details.
An entire solution based on a single industrial computer.
Intended audience
This User’s Guide is designed to help you understand how to access and use the Discrete
MPS product.
This document is intended for the following types of users:
System installer
This is an individual who installs the Discrete MPS computer and connects it to the plant
systems.
This individual should be familiar with:
Installation of industrial computers on the plant floor
Control systems
Ethernet networking
This user will be most interested in the following chapters of this document:
Discrete MPS Hardware Installation
Initial Operation and Setup
System configurator
This is an individual who configures the Discrete MPS so that it can capture performance
data from the control system and present the real time information to the line operator and
the historical reports to the Report User.
This individual should be familiar with:
Process information (machine, line, and plant)
Control systems
The OEE calculation
The Microsoft Windows operating system
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1 • Welcome
This user will be most interested in the following chapters of this document:
Initial Operation and Setup
Collecting Performance Data
Discrete MPS Configurator Application
Line operator
This is the individual who uses the Discrete MPS Operator Interface on the shop floor.
He/she will make use of the Discrete MPS Operator Interface to enter any information that
is not automatically collected from the control system and, if required, he will select the
proper justification reason for a breakdown.
This individual should be familiar with:
Process information (machine, line)
Use of a plant floor HMI
Use of a touchscreen
This user will be most interested in the following chapters of this document:
Discrete MPS Operator Interface
Report user
This is the individual who makes use of the reports provided by the Discrete MPS.
This individual should be familiar with:
Process information (machine, line, and plant)
The Microsoft Internet Explorer Web browser
This user will be most interested in the following chapters of this document:
Discrete MPS Reporting
Where can I go for help?
Our commitment to your success starts with the suite of learning aids and assistance we
provide for the Discrete MPS. You have the following options for getting additional
information about this product:
Get Discrete MPS training
One of the best ways to increase your proficiency at using Rockwell Software products is
to attend Rockwell Software training programs. Our training programs can help you
master the basics and show you how to unleash the full potential of our software.
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We offer a wide range of training programs, from regularly scheduled classes conducted at
Rockwell Software facilities, to custom-tailored classes conducted at your enterprise. The
size of each class is kept small intentionally to maximize student engagement.
If you would like more information about our training programs, visit the Rockwell
Software site on the World Wide Web or contact the Rockwell Software Training
Coordinator. Our World Wide Web address and telephone numbers appear on the inside
front cover of this document.
Get phone support
Rockwell Software’s support team of outstanding professionals provides top-notch
technical support — monitoring and tracking your experience with our products to pave
the road to your success in understanding and improving your factory performance.
Questions concerning installation and the use of the software are handled by the Rockwell
Automation Customer Support Center, staffed Monday through Friday — except U.S.
holidays — from 8 AM to 5 PM Eastern time zone for calls originating within the U.S.
and Canada.
To reach the Customer Support Center, call 440-646-5800 and follow the prompts. For
calls originating outside the U.S./Canada, locate the number in your country by visiting
support.rockwellautomation.com and selecting the Phone Support link.
W HEN Y OU C ALL
When you call, you should be at your computer prepared to give the following
information:
your a support contract number
the type of control system hardware you are using
the exact wording of any errors or messages that appeared on your screen
a description of what happened and what you were doing when the problem occurred
a description of how you attempted to solve the problem
Get web support
In addition to phone support, the Rockwell Automation Customer Support Center offers
extensive online knowledgebases of tech notes and frequently asked questions for support
of non-urgent issues. These databases are updated daily by our support specialists.
To receive regular e-mail messages with links to the latest tech notes, software updates,
and firmware updates for the products that are of interest to you or to submit an online
support request, visit support.rockwellautomation.com/supportrequests.
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1 • Welcome
Get on-site support
Rockwell Automation field support engineers are located around the globe to provide
assistance with special projects, unexpected problems, or emergency situations on-site.
Field support engineers are available for dispatch 24x7x365 and can arrive at many
locations the same day.
To learn more about this and other support services, visit
support.rockwellautomation.com.
Get consulting services
Rockwell Automation provides expert consulting and turnkey implementation of the
RSBizWare suite. Please contact your local representative for more information.
Contact us
We strive to help all of our customers become successful in their manufacturing
improvement efforts. Toward this objective, we invite you to contact your local
representative or Rockwell Software at any time that we may be of service to you.
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• • • • •
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7
2
2 • Installation
Discrete MPS Hardware Installation
Chapter objectives
This chapter describes installation of the VersaView Integrated Display Computer.
Features
The following illustrations show the major features and controls of the VersaView
Integrated Display Computer.
Top and side view
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Note: The VersaView that ships with the Discrete MPS has two PS/2 ports.
Before unpacking the computer
Before unpacking your new computer, inspect the shipping carton for damage. If damage
is visible, immediately contact the shipper and request assistance. Otherwise, proceed
with unpacking.
Packing list
Computer with operating system pre-installed
Microsoft XP Pro License
Mounting clips
AC power cord
Accessories CD-ROM (red) containing touchscreen driver, video drivers, Ethernet
drivers, and technical documentation
Recovery CD-ROM (blue)
Quick Start guide
Make sure you keep all the original packaging for the computer in case you need to return the
computer for repair. Both the inner and outer packing cartons should be used to ensure adequate
protection for any units returned for service.
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2 • Installation
Shipping/transporting the computer
If, after you have installed the VersaView computer, you must ship it via common carrier
or otherwise transport it to another location, you must first remove the unit from the panel
and place it in its original packing material.
European Union Directive compliance
The VersaView Integrated Display Computer meets the European Union Directive
requirements when installed within the European Union or EEA regions and has the CE
mark. A copy of the Declaration of Conformity is available at the Rockwell Automation /
Allen-Bradley Internet site: www.ab.com.
Enclosures
Mount the VersaView Integrated Display Computer in a panel or enclosure to protect the
internal circuitry. Versions with a gestated bezel meet NEMA Type 1, 12, 4, 4X (indoor
Do not ship or otherwise transport the VersaView computer while it is installed in a door or panel.
You must uninstall the computer and place it in its original packing material before shipping or
transporting the unit. If you ship or transport the computer while it is installed in a door or panel,
you may severely damage the unit. Rockwell Automation is not responsible for damage incurred
to the computer if it is shipped or transported while still installed in a door or panel.
The VersaView Integrated Display Computer is intended to operate in an industrial or control
room environment, which utilizes some form of power isolation from the public low voltage mains.
Some VersaView computer configurations may not comply with the EN 61000-3-2 Harmonic
Emissions standard as specified by the EMC Directive of the European Union. Obtain permission
from the local power authority before connecting any VersaView computer configuration that
draws more than 75 watts of AC power directly from the public mains.
To comply with EN 55024, the Ethernet LAN cable must be less than 30 m [98.42 ft.] long, and it
must only be used indoors (i.e., not exit the building at any point). All other I/O cables must be
less than 3 m [9.842 ft.] long, and must only be used indoors.
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• • • • •
use only) and IEC IP66 only when mounted in a panel or enclosure having an equivalent
rating.
Environmental considerations
Follow these guidelines to help ensure that the computer provides safe and reliable
service.
Ensure that sufficient space is available around air inlets and outlets to provide the
circulation necessary for cooling. Never allow air passages to become obstructed.
Allow enough room within the enclosure for adequate ventilation. The ambient
temperature around the computer must be between 0-50 °C (32-122 °F). Also
consider heat produced by other devices in the enclosure. You may need a user-
supplied fan, heat exchanger, or air conditioner to meet this condition in some
installations.
Environment and enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overfatigue
Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters
without darting.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR
Publication 11. Without appropriate precautions, there may be potential difficulties ensuring
electromagnetic compatibility in other environments due to conducted, as well as radiated,
disturbance. This equipment is supplied as “open type” equipment. It must be mounted within an
enclosure that is suitably designed for those specific environmental conditions that will be present
and appropriately designed to prevent personal injury resulting from accessibility to live parts.
The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of
this publication may contain additional information regarding specific enclosure type ratings that
are required to comply with certain product safety certifications. See NEMA Standards
publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of
protection provided by different types of enclosure. Also, see the appropriate sections in this
publication, as well as the Allen-Bradley publication 1770-4.1 (
Industrial Automation Wiring and
Grounding Guidelines ), for additional installation requirements pertaining to this equipment.
Remember that heat rises. The temperature at the top of an enclosure is often much higher than
the rest of the enclosure if air is not circulating.
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2 • Installation
Mounting hardware
The VersaView Integrated Display Computer is shipped with 10 mounting clips, which
are used for mounting in a panel or enclosure.
Tools required
In addition to the tools required to make the cutout, you will need a #2 Phillips
screwdriver.
Mounting dimensions
The following figures show mounting dimensions for the VersaView Integrated Display
Computer. Dimensions are in mm [in]:
The VersaView Integrated Display Computer is designed to operate at a range of extremes.
However, it is not good design practice to continuously operate the computer at the highest end
of the specified temperature range. While the product will operate at its highest specified
temperature, the overall life span of any electronic device is shortened when it operates at its
highest rated temperature.
Ensure that the humidity of the ambient air will not exceed specified limits. In very dry
environments, static charges build up very readily. Proper grounding of the equipment through
the AC power cord can help reduce the likelihood of static discharges, which may cause shocks
and damage electronic components.
Leave the computer’s enclosure or cover in place at all times during operation. The cover affords
protection against high voltages inside the computer and inhibits radio-frequency emissions that
might interfere with other equipment.
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Mounting clearances
Allow adequate space for mounting, air flow, and maintenance. The figure below shows
recommended minimum clearances to other components within the rack or enclosure.
The VersaView Integrated Display Computer should not be operated within a confined space of
the dimensions shown below unless adequate ventilation or other cooling methods are used to
lower the air temperature within the enclosure.
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• • • • •
2 • Installation
Mounting clearances for the Integrated Display Computer
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Panel cutout dimensions
Panel mounting guidelines
Observe the precautions below when installing the computer in a panel:
Confirm that there is adequate space behind the panel. A cabinet with a minimum
depth of 127 mm (5.0 in) is sufficient.
Supporting panels should be at least 14 gauge to ensure proper sealing against water
and dust and to provide proper support. The mounting hardware supplied
accommodates panels up to 6.25 mm (0.25 in) thick.
Installing computer in panel
To install the computer in a panel using mounting clips:
Supporting panels must be cut to specifications before installation.
Disconnect all electrical power from the panel before making cutout.
Make sure area around the panel cutout is clear.
Take precautions so that metal cuttings do not enter any components that are already installed in
the panel.
Failure to follow these warnings may result in personal injury or damage to the panel
components.
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