Roland R1000 series E20 User manual

ROLAND
One - sided contact double sheet control of ferrous materials
No force after measurement
6 exchangeable linearized sensors for double sheet control
of 0.1 to 6.5 mm (.004 to 0.250 in.) sheet thickness
Optional version 4P allows the connection of up to four sensors
•Digital display of sheet thickness and operations parameter
•Programmable for 255 different sheet thicknesses
•Monitoring of over gauge and under gauge limits
•Monitoring of operating voltage and measuring time
•Opto coupled 9 respectively 11-Bit PLC input interface
•Selectable interfaces:
- opto coupled RS232 interface
- Relay or opto coupled output for under gauge, nominal gauge, over gauge and enable
- all common fieldbus technologies
Double Sheet Detector
R1000 Series E20
Electro magnetic principle -
microcontroller based
DOUBLE SHEET CONTROL R1000 E20
System with one Sensor
>Panel mount
>Fieldbus technology
NOW AVAILABLE:

ROLAND
Description:
When sheets are fed automatically, two or more sheets may be fed inadvertently into a processing machine. This can damage tools,
cause halt in production or result in expensive repairs. The double sheet detector E20 can reliably prevent this from occuring.
In addition to the connection of one sensor an option is available to connect four sensors of the same type (E20-4P).
In the latter configuration the system is also used for Hidden Parts Detection. The sensor switching is controlled either sequentially
by the PLC or automatically in the new sequencer mode. This function eliminates the time-consuming switching of the measuring
channel or the program by the PLC. A measurement of 4 separate sheets of 1.0 mm thickness with the P42AGS sensor and a 120%
double sheet threshold takes less than 305 ms by using the sequencer. In contrast the same measurement with program switching
by the PLC takes more than 700 ms.
Function:
The double sheet detector is based on the electromagnetic principle. It monitors ferromagnetic sheets with single sided sensors and
exerts forces during the monitoring process only. A change of the sheet thickness results in a change of induction. The system
calculates the sheet thickness from this change. Corresponding to the pre-set limits 0-sheet, 1-sheet or 2-sheets signals are
generated.
Onesensorcanbeconnectedtothecontrolunit(typeE20)orupto4sensors(typeE20-4P).Thecontrolunitisavailablein3versions
B, C and fieldbus, for feature see below.
Technical Data: Dimensions:
Operating voltage: 24 VDC ± 4V Unit E20: Unit E20-4P Unit E20-(4P)-PR-S
Power consumption: < 120 W Width: 140 mm 180 mm 225 mm
Enclosure meets: IP65 Height: 140 mm 140 mm 240 mm
Ambient temperature: 0 - 50 oC (32 to 122 oF) Depth: 71 mm 71 mm 71 mm
Weight: approx. 1.5 kg (3.3 lb)
Memory and signal inputs:
Version B: Memory for 255 parameter sets (thicknesses); programming by push buttons; addressing with 9 respectively
11 opto coupled data inputs 24 VDC with joint common
Version C: Memory for 255 parameter sets (thicknesses); programming by push buttons or RS232 interface; data backup
via RS232 interface
Version Fieldbus: Memoryfor255parametersets(thicknesses);programmingbypushbuttonsorfieldbus;addressingviafieldbus
interface; data backup via fieldbus or RS232 interface
Signaloutputs Relay version (Version B): Optocoupled(VersionC/ fieldbus):
Signal outputs: dry two way contacts Emitter and collector
Maximum switching voltage: 250 VAC 50 VDC
Maximum switching current: 1 A 150 mA
Maximum switching power: 240 W / 200 VA 100 mW
DOUBLE SHEET DETECTOR E20
1-1 0.50 -ON
80%<S2=0.51>120%
Functions of the LED's LED buttons
Fieldbus
status Bus type Actual
measurement Bus address
Upper
limit
Lower
limit
1-1 FE=1.00mm - on
0.80 < 1.02 > 1.20
Profibus DP
ONLINE / Closed 1
Program
number Sensor
number Type of
material Measurement
Nominal
thickness
1-1 0.50 -ON
80%<S2=0.51>120%
Program
number Sensor
number Measurement
Nominal
thickness
Lower
limit Actual
measurement Upper
limit
DisplayVersion B and C:
Display FieldbusVersion:

ROLAND
DOUBLE SHEET DETECTOR E20
Sensors:
It is recommended to use the sensors P30GS, P42AGS and P75VGS with the control unit E20. The connection of the older P36GS,
P42GS and P75GS sensors is also possible.
Air gap behavior:
The new Double Sheet Detector E20 has a much improved air gap tolerance especially in conjunction with the new sensor P42AGS.
There are two types of air gaps in case of double sheet control. First there is the air gap between sensor and sheet surface (1st air
gap) and the air gap between the first sheet and the second sheet (2nd air gap). The diagrams show the relationship.
Example for 1st air gap with sensor P42AGS: According to the diagram, if processing a sheet of 2.0 mm (.08 in.) an air gap of 0.5
mm (.02 in.) can be tolerated with a double sheet threshold of 120 %.
Example for 2nd air gap and sensor P42AGS with 2.0 mm (.08 in.) sheet thickness and a double sheet threshold of 120 %; an air
gap of up to 3.0 mm (.12 in.) can be tolerated.
Attention ! The performance data of both diagrams cannot be combined !
Measurement time:
Thetabletotherightshowsthereaction
timeofthesystemwhendetectingdoub-
le sheet with the maximum sheet
thickness applicable to each sensor
and a selected upper switching limit of
120%.
The times for 2, 3 and 4 sensors apply
to the sequenzer mode.
*with restriction
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0.2
0.4
0.6
1.4
1.6
1.8
2.0
2.2
0.0
max. air gap between sensor and first sheet
(1st air gap)
0.8
1.0
1.2
P30GS
P42AGS
P75VGS
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
7
.0 mm
6
.56.05.55.0
sheet thickness
0
.
05 .1
.
15 .2
.
25 inch
max. air gap between first and second sheet
0
.01
.02
.03
.04
.05
.06
.07
.08
.09
inch mm
max. air gap between first and second sheet
(2nd air gap)
P75VGS
P42AGS
P30GS
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
0.0
mm
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
7
.0 mm
6
.56.05.5
5
.,0
sheet thickness
0
.
05 .1
.
15 .2
.
25 inch
max.air gap between first and second sheet
0
.5
.1
.15
.2
.25
.3
.35
.4
.45
inch
SW46
M42x1,5
39,2
71,5
50
6
P42AGS / P42GS*
SW38
M30x1,5
28,3
28
40
34
13
5
P30GS
M12x1
SW88
21
68,5
M75x1,5
P
75VGS / P75GS
6
40
13
M12x1
* The dimensions of the sensors (P42AGS / P42GS)
are identical with the exception of the connector.

ROLAND
ROLAND
ROLAND INDUSTRIAL ELECTRONICS, L.P.
20126 Jefferson Court •Cleveland OH 44149
Telephone [phone] •Fax [phone]
Internet: http://www.roland-industrial-electronics.com E-mail: [email protected]
300
or custom made
57
Lift max. 65
min. 25
movable
C
lamping bracket SHK
fixed
1
10
Spring loaded sensor bracket
Sensor
Cup
6
56
98
ø25
25
94
M8
40
Spring loaded sensor bracket
with vacuum cup SHS
for sensor P42(A)GS
(alsoavailable without vacuum
cup as type SH...GS)
∅ 26
Cable:
straight receptacle
CPS-5-G Oil for P42GS and P75VGS
88
72
31
13
14
Cable:
CPS-5-W Oil
right angle receptacle
plug width 30 mm
∅
2
0
Cable: CPM12S-G for P30GS and P42AGS
straight receptacle
Cable:
right angle receptacle
CPM12S-W
56
3
5,2
3
1,1
54
∅
2
0
plug width 20 mm
S
ensorcable for fieldbus-technology see operating manual
Sensor cable: Sensor bracket:
Order data:
Control unit for the connection of one sensor:
E20-B-R Control via PLC Relay Version
E20-B-O Control via PLC Optocoupler Version
E20-C-O Download, control via PLC Optocoupler Version
E20-PR-S* Control via Profibus
Control unit for the connection of up to 4 sensors:
E20-4P-B-R Control via PLC Relay Version
E20-4P-B-O Control via PLC Optocoupler Version
E20-4P-C-O Download, Control via PLC Optocoupler Version
E20-4P-PR-S* Control via Profibus
*all common fieldbus technologies are available
Sensors:
P30GS Electromagnet up to 2.5 mm single sheet thickness (The sensor P30GS should only be used in case of
confined space situations. The standard sensor should be P42AGS)
P42GS Electromagnet up to 4.0 mm single sheet thickness
P42AGS Electromagnet up to 4.0 mm single sheet thickness
P75VGS Electromagnet up to 6.5 mm single sheet thickness
Sensor cable:
for P30GS and P42AGS: for all other sensors:
CPM12S-G Straigth receptacle, standard length 5 m CPS-5-G Oil Straigth receptacle, standard 5 m
CPM12S-W Rigth angle receptacle, standard length 5 m CPS-5-W Oil Rigth angle receptacle, standard 5 m
SM12CPM12S-GG Fieldbus technology, straigth receptacle SCPM12S-GG Fieldbus technology, straigth receptacle
SM12CPM12S-GW Fieldbus technology, rigth angle receptacle SCPM12S-GW Fieldbus technology, rigth angle recept.
Cable up to 25 m made to order, for longer cables enquire
Special accessoires:
SH42GS Spring loaded sensor bracket for P42GS and P42AGS
SHS42GS Spring loaded sensor bracket with vacuum cup for P42GS and P42AGS
SHK Clamping bracket
2395110 Rubber lips for vacuum suction cup
PWS E10 Program selection box, also for E20 suitable
RPP Software for parameter back up on a PC (Version C only)
DOUBLE SHEET CONTROL R1000 E20