Roland ZBX-540E User manual

1
ZBX-540E Safety Cover
Assembly Instructions
This document provides instructions for service personnel. These procedures should not be
performed by the end user.
————————— Important Notes on Assembly Operations —————————
WARNING Before attempting these operations, unplug the power cord for the modeling ma-
chine. Failure to do so may result in danger of electrical shock, electrocution, or en-
tanglement.
WARNING After completing the operations,be sure to verify the operation of the interlock switch,
and never use the machine if the switch does not operate correctly.
➢Before attempting these operations, read through this manual and familiarize yourself with the installation loca-
tion and orientation of each part.
➢Assembly operations are to be performed by two or more persons.
➢To prevent injury, wear gloves when performing these operations.
➢Be sure to use some means to secure the emplacement base and safety cover.
Supported model
MODELA Pro II MDX-540
External dimensions
W x D x H: 1,042 x 1,030 x 978 mm (41 x 40.6 x 38.5 in.)
Weight
68 kg (150 lb.)

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Part List
Top panel A x 1 Top panel B x 1 Left side frame x 1
Right side frame x 1 Left side panel A x 1 Left side panel B x 1
Right side panel A x 1 Back panel A x 1
Back panel B x 1 Hatch panel x 1 Top frame A x 1
Top frame B x 1 Back frame A x 1 Back frame B x 1
Right side panel B x 1

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Bottom stay A x 1 Bottom stay B x 1 Front cover x 1
Wiring covers A x 2 Wiring cover B x 1 Wiring cover C x 1
Handy-panel bracket x 1 Handy-panel hanger x 1 Handles x 2
Rubber caps x 3 Screws (M5 x 8 mm) x 4 Screws (silver, M4 x 8 mm) x 52
Screws (black, M4 x 8 mm) x 4 Screws, with washer
(M4 x 8 mm) x 2
Screws, with washer
(M4 x 6 mm) x 2

4
Screws, with flange
(M4 x 14 mm) x 4
Tapping screws (M3 x 8 mm) x 2 Nuts, with flange (M4 mm) x 2
Cable retainer x 1

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➀Line up bottom stays A and B with the modeling
machine's rubber feet and perform positioning of the
safety cover.
Note:After the safety cover has been installed,the mod-
eling machine cannot be relocated. Be sure to perform
emplacement of the modeling machine before attach-
ing the safety cover.
Assembly
➀Place the modeling machine at the installation loca-
tion.
➁Remove the switch box from the modeling machine (4
screws). Pull out the wiring from the switch box.
Note: Place the removed switch box on the modeling
machine's table or base cover.
➀Attach the left side frame.
➁Attach the right side frame.
➂Attach the top frame A.
➃Attach the back frames A and B.
➊
➋
Switch box
Bottom stay A
Bottom stay B
➌
Screws: silver, M4 x 8 mm
Top flame A
Back flame B
Back flame A
Right side frame
Left side frame
Top flame A
Back flame
Side frame
Side frame

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➍
➎
➀Attach the handles to the hatch panel.
➀Attach the hatch panel. Spread the side frames open
slightly and fit the rollers onto the rails.
➁Attach the top frame B.
➂Attach the top panels A and B.
Hatch panel
Handle
Handle
Screws
M5 x 8 mm
Screws
M5 x 8 mm
Top flame B
Top flame A
Top panel A
Hatch panel
Top panel B
Rail
Roller
Top panel
Screws: silver, M4x8mm

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➏
➐
➀Attach the wiring covers B and C.
➀Attach the wiring covers A to the front cover.
➁Attach the cable retainer.
➂Attach the rubber cap.
Wiring cover C
Wiring cover B
Screws
silver, M4x8mm
Screws, with washer
M4x6mm
The interlock wiring is along
in the frame.
Interlock switch
Wiring covers A
Screws
silver, M4x8mm
Rubber cap
Cable retainer
Front cover
Note: When installing the wiring covers B and C and
the switch box, be especially careful to keep the inter-
lock wiring from being pinched.
Note: Using a cutter, make a cross-shaped cut in the
center of the rubber cap for the front cover as required.
This cut is used when you want to pass the sensor cable
or the like through.

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➑
➒
➀Pass the interlock wiring through the cable retainer and
the hole in the front cover.
➁Attach the front cover.
➀Remove the dummy connector from the switch box.
➁Connect the interlock wiring to the switch box and at-
tach the switch box to the front cover. When doing
this, press in any excess wiring into the switch box.
Front cover
Cable retainer
Screws
black, M4x8mm
Screws
black, M4x8mm
Interlock wiring
Front cover
Press in any excess wiring
into the switch box.
Interlock wiring
Switch box
Dummy connector

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➓
Adjusting the Interlock Switch
Make sure the push plate is positioned at the center of the
hole for the interlock switch when the hatch panel is
closed. If it is misaligned, then it must be adjusted by loos-
ening the screws for the front cover and tilting the side
frames slightly to the left or right, with the hatch panel
kept closed.
Make sure the interlock switch is pressed down fully when
➀Attach the left side panels A and B.
➁Attach the right side panels A and B.
The screws are loosened.
Hatch panel
Front coverMagnet
Hole
Push plate
Push plate Hatch panel
Screws
Switch
Side frame
Side panel
Left side panel A
Left side panel B
Right side panel A
Right side panel B
Screws: silver, M4x8mm
the hatch panel is closed. If the switch is not pressed,
loosen the screws for the push plate and adjust the posi-
tioning.
How to Close the Hatch Panel
Lower the hatch panel, lift the handles slightly, and posi-
tion so that the bottom edge of the hatch panel straddles
the protrusion at the top of the front panel.

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➀Attach the handy-panel bracket.
➁Mount the handy-panel hanger on the handy panel.
➀Remove the ventilation-duct filter.
Note: Perform attachment and detachment of the ven-
tilation-duct filter while turning it clockwise.When do-
ing this, grasp the hose at a location a short distance
away from its end.
Handy panel
Tapping screws
M3x8mm
Nuts,
with flange
Screws, with washer
M4x8mm
Handy-panel
hanger
Handy-panel bracket
Hose
Ventilation-duct filter

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Screws, with flange
M4x14mm
Back panel B
Hose
Ventilation-duct filter
➀Attach the back panel B.
➀Connect the ventilation-duct filter to the hose and at-
tach it to the back panel B.
Screws
silver, M4x8mm
Back panel B
Back panel B
Back flame B
Note: Perform attachment and detachment of the ven-
tilation-duct filter while turning it clockwise.When do-
ing this, grasp the hose at a location a short distance
away from its end.
Note: Insert the hose securely, as far as it will go.If it is
difficult to insert, apply a small amount of water or al-
cohol to the inside of the hose.

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Rubber cap
Rubber cap
➀Attach the rubber caps.
➁Pass the power cord and other necessary cables through
the rubber caps and connect them to the modeling
machine.
➀Attach the back panel A.
Screws
silver, M4 x 8 mm
Back panel A
Back panel A
Back flame A
➀Make sure the hatch panel opens and closes
smoothly.
➁Close the hatch panel and start the modeling
machine. Make sure that cutting operation is
possible when the hatch panel is closed.
➂Make sure that the interlock feature is actu-
ated and cutting operation is restricted when
the hatch panel is opened.
Note: Use a cutter to make a cross-shaped cut in the
centers of the rubber caps to match the thickness of
the cables.
Note: If the interlock feature is not actuated correctly,
repeat the adjustment in step 10.
DO -0596 R1-060621