Rollplay W486TG Assembly instructions

W486TG-OB
®

Introduction
Thank you for purchasing this vehicle from Rollplay. We hope the rider
enjoys it for miles to come. Please read this instruction guide carefully
before assembling and operating the vehicle. Please have your model
number and serial number ready before calling. Please have proof of
purchase. Keep your sales receipt or register your product at
www.rollplay.com
Please contact Rollplay Customer Service with any questions.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY 6V 7AH
MOTOR 6V 15W
AGE 3 Years and Up
MAX WEIGHT 77 lbs. (35 kg)
PRODUCT SIZE 41.34 x 23.23 x 20.87 in. (1050x590x530 mm)
SPEED 2.5MPH
RECHARGE TIME 8-12 Hours
TYPICAL RUN TIME 1-2 Hours
CHARGER OUTPUT DC 7.0V0.7A

IMPORTANT!
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS BEFORE FIRST USE!
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle is not in use.
DO NOT RETURN THIS ITEM
TO THE STORE!
Call Customer Service if you need assistance or replacement parts. Please
have your model number and serial number ready before calling. Please
have proof of purchase. Keep your sales receipt or register your product at
www.RollPlay as we may require proof of purchase.
1-888-982-9309
Read this entire manual to ensure
proper assembly and safe operation
of the vehicle.

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5
Table of Contents
Safety..........................................................6
Parts ..........................................................8
Charging Instructions ...............................9
Assemble the Front Wheels....................10
Assemble the Left Rear Wheel...............11
Assemble the Right Rear Wheel ............12
Attach the Windshield and Spoiler.........13
Attach the Steering Wheel......................14
Attach the Mirrors ...................................15
Attach the Seat ........................................16
Battery Removal ......................................17
Operating Instructions ............................18
Maintenance ............................................19
General Care............................................20
Troubleshooting Guide............................21
FCC Information ......................................23
Service and Repairs ...............................24
Warranty ...................................................25
Product Registration...............................27

6Safety
WARNING: SAFETY RIDING RULES
The user must follow all safety rules and guidelines, or serious injury or death may
occur to the user.
• Always use common sense and safe practices when using the vehicle. The user
must be at least 3 years old and weigh no more than 35 kg (77 lbs).
• This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material
and plastic bags before assembly.
• Riders must always wear a tted helmet that complies with U.S. Consumer
Product Safety Commission (CPSC) Standard 16 CFR 1203.
• Only sit on the seat in the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not pull the vehicle with another vehicle or similar device.
• Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury.
• Always wear shoes in the vehicle.
• Do not operate near streets or motor vehicles.
• Do not operate near drop-offs such as steps, steep inclines or hills. Operate on
relatively level ground.
• Do not operate near water, swimming pools or other uids.
• Do not operate in dangerous weather conditions such as rain or snow.
• Do not operate near loose dirt, mud, sand or ne gravel.
• Do not operate near ammable vapors (gasoline, paint thinner, acetone, etc.).
• Always use the vehicle in a safe, secure environment with adult supervision.
PREVENT INJURIES AND DEATHS:
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is in
vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near cars, on or near steep inclines or steps, swimming
pools or other bodies of water.
ALWAYS wear shoes
ALWAYS sit on the seat
RISK OF FIRE. Do not bypass.

7
Safety (Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead compound
(asic) chemicals known to the state of California to cause cancer, reproductive
harm, and are toxic and corrosive. DO NOT open the battery.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
ush immediately with cool water for 15 minutes. If the chemical is swallowed,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
• Tampering with or modifying the electric circuit system may cause shock, re or
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
IMPORTANT: Before using the vehicle for the rst time, the battery must be
charged for a full 24 hours (no more than 30 hours). Battery charging must
be performed by an adult. Do not mix old and new batteries.
WARNING: ADULT SUPERVISION
REQUIRED
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and to determine if the child
is capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.

8Parts
1. Manual
2. Steering wheel assembly
3. Battery charger
4. Mirrors (2)
5. Windshield
6. Seat
7. Front wheels (2)
8. Rear wheels (2)
9. Rims (4)
11. Car body
12. Battery
10. Rear spoiler (pre-installed)
•Phillips screwdriver
•Pliers
Not Included:
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9 9
9
10
1112
13
13. Blister Pack
13.7. MP3 Cable
13.1. Steering Wheel Screw (1)
13.2. Steering Wheel Nut (1)
13.8. Mirrors Screw (2)
13.9. Mirrors Nut (2)
13.3. Snap pin (4)
13.4. Φ10 Washer (4)
13.5. Φ12 Washer (3)
13.6. Inner Wheel Spacer
13.7. MP3 Cable
13.6. Inner Wheel Spacer
Helpful Tip:
1. Parts 13.1-13.9 are located
in the blister pack
2. Spare parts:
Φ10 washer 2
Φ12 washer 2
Snap pin 2

9
Charging Instructions
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
To Charge the Battery:
1. Ensure the car is stopped and
turned off.
2. Unlock and remove the seat.
3. Unplug the red battery connector
(A) from the red engine connector
(B).
4. Connect the red battery connector
(A) to the red battery charger
connector (C) and plug (D) into a
120 V outlet.
To Unplug the Battery:
1. Unplug the battery charger (D)
from the outlet.
2. Unplug the red battery connector
(A).
3. Reconnect the red battery
connector (A) to the red engine
connector (B).
4. Replace the seat and tighten lock.
Note: It is not necessary to remove
the battery for charging. However, if
the battery does not reach the outlet,
it can be removed for charging. For
Battery Removal instructions, see
Page 17.
AC
Battery
AB
D
YOU MUST CHARGE THE BATTERY FOR 24
HOURS BEFORE THE FIRST USE!

10 Assemble the Front Wheels
2. Slide a Φ10 washer (13.4) onto the front axle.
3. Slide the front wheel (7) onto the front axle.
4. Slide another Φ10 washer (13.4) onto the front axle.
5.
attached.
6. Snap the rim (9) onto the completed wheel assembly.
7. Repeat steps 1-6 for the remaining front wheel.
13.4
7 13.4
13.3
9
1. Locate the two Φ10 washers (13.4) and a snap pin (13.3) from
blister pack.

11
Assemble the Left Rear Wheel
Left Rear Wheel:
1.
2. Slide a Φ 12 washer (13.5) onto the left rear axle.
3. Slide an inner whelel spacer (13.6) onto the left rear wheel axle.
4. Slide the left rear wheel (8) onto the left rear axle. The side with
the gear teeth faces inward.
5. Slide a Φ 12 washer (13.5) onto the left rear axle.
6. Slide the snap pin (13.3) into the hole on the left rear axle until
7. Snap the rim (9) onto the completed left wheel assembly.
13.5
13.6
813.5
13.3
9
Locate the two Φ12 washers (13.5), an inner wheel spacer (13.6)
and a snap pin (13.3) from blister pack.

12
Right Rear Wheel:
2.
1.
Slide the right rear wheel (8) onto right rear wheel axle. The
side with gear teeth faces inward. (Note: the gear teeth must
engage with the gear box.)
3. Slide the Φ12 washer (13.5) onto the right rear axle.
4. Slide the snap pin (13.3) into the hole on the right rear axle until
5. Snap the rim (9) onto the completed right wheel assembly.
Assemble the Right Rear Wheel
Helpful Tip:
1.
then your rear wheel axle may need to be realigned.
2. Remove both wheels from the rear wheel axle. Using two
hands, push down on the rear wheel axle and slide it gently
toward the side of the vehicle that needs more room.
3. Once the rear axle is properly centered, refer to the above
steps to assemble the wheels.
Locate a Φ12 washer (13.5) and a snap pin (13.3) from blister pack.
13.3
13.5 8
9

13
Attach the Windshield
1. Align the windshield (5) with the two side slots between the
dashboard and the body.
2. When evenly aligned, push lightly on the windshield while holding
at each end until it clicks. (Note: the two sides of the windshield
must be pushed in evenly.)
3. Push down lightly on the middle of the windshield until it clicks.
5

14 Attach the Steering Wheel
1.
2. Plug the black steering wheel connector (A) into the black dashboard
connector (B).
3. Insert the steering wheel (2) into the steering rod, and match the
screw holes of the steering wheel with the screw holes on the
steering rod.
4. Insert the screw into the hole and fasten the nut to secure.
Locate steering wheel screw (13.1) and steering wheel nut (13.2) from
blister pack.
2
B A

15
Attach the Mirrors
1.
2. Insert the left side mirror into the slot on the side of the body. Push
it into the slot.
3. Insert the screw and fasten the nut to secure the mirror.
4. Repeat steps 1-4 for the right side mirror.
Locate a mirrors screw (13.8) and a mirrors nut (13.9) from
blister pack.
4

16 Attach the Seat
1. Position the seat (6) over the battery compartment.
2. Slide the seat onto the guides located in front of the rear spoiler.
3. Turn the thumb screw clockwise on the seat to lock it properly in
position.
6

17
Battery Removal
1. Disconnect the red battery connector (A) from the red engine
connector (B) .
2. Loosen and remove the screw.
3. Unfasten the battery from the strap.
4. Remove the battery.
Note: It is not necessary to remove the battery for charging. However, if
the battery does not reach the outlet, it can be removed for charging.
Battery strap
Battery
Screw
AB

18 Operating Instructions
• To turn on the vehicle, turn the power switch to “I.” To turn off the
vehicle, turn the power switch to “O.”
• Push the shifter forward to move forward. Pull the shifter backward to
go in reverse.
• Insert the MP3 cable (20) into the MP3 jack and connect to your device.
The MP3 player will turn off after about 1 hour. Press any button on the
steering wheel to turn it on again. The car must be turned on to use.
• Press the foot pedal down to go. Release the foot pedal to stop.
Horn Engine sound
• Press the left and right buttons on the steering wheel to make sounds.
• Note: The steering wheel connector must be attached to the dashboard
connector to make sounds. (See Page 14 for directions.)

19
Maintenance
Important Battery and Charger Information
• Only an adult who has read and understands the safety warnings may
handle and operate the battery and battery charger. Keep away from
children.
• Charge the battery for 24 hours before using the vehicle for the rst
time.
• Charge the battery immediately after each use. Charge for at least 8-12
hours, but no more than 20 hours.
• Charge the battery at least once a month, even if the vehicle is not used
or stored.
• Never leave the battery in a discharged condition.
• Connect the terminal of the battery and charger, then plug the charger
into a 120V AC outlet.
• It is normal for the charger to heat slightly. If the charger rises above
71°C / 160°F, disconnect the charger and call Customer Service for
assistance.
• Keep the charger away from water or excessive moisture to prevent
short-circuiting.
• Only use the charger specied with the original item. Do not charge the
battery with any other charger.
• Do not attempt to recharge non-rechargeable batteries with the original
charger.
• Do not replace the battery with any other battery, or the warranty
will be voided. If you need a replacement battery, see Page 24 for
replacement information.
• Remove damaged batteries from the car immediately. Recycle or
dispose of the used batteries responsibly.
• Do not short circuit the supply terminals.
• Do not leave the battery connected in the vehicle for extended periods
of time when the vehicle is not being used. Disconnect the battery
connector from the engine connector before storing.
• The vehicle is equipped with a thermal fuse to protect the electric
circuit. If the vehicle cuts out, turn the vehicle off and on to reset.

20 General Care
• Regularly inspect all vehicle parts to ensure they are in good working
condition.
• Regularly inspect the charger, cord, plug, and other related parts for
damage.
• Remove any damaged parts and immediately contact Customer Service
for replacement parts. See Service and Repairs on Page 24 for more
information.
• DO NOT operate the vehicle if there are any damaged parts.
• Carefully clean the vehicle with a damp cloth and mild soap. Do not
get water in or near any electrical parts. Do not wash the vehicle with a
hose.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.