Rosensteiner 901557 User manual

Operation manual Hoof trimming crush Top 5 - 1 of 13 -
Status 11/2017 –Subject to technical modifications
OPERATION AND MAINTENANCE MANUAL
LIST OF SPARE PARTS
TRANSFER DOCUMENT
Hoof trimming crush
TOP 5 - Basic
TOP 5 - Comfort
TOP 5 - Professional
Pleaser read carefully before initial commissioning!
Should be kept for future use!
Status: 11/2017
Device number:
Purchase date:

OPERATION AND MAINTENANCE MANUAL –
TABLE OF CONTENTS
Operation manual Hoof trimming crush Top 5 - 2 of 13 -
Status 11/2017 –Subject to technical modifications
TABLE OF CONTENTS
Table of contents............................................................................................................................................................................... 2
1. Introduction ............................................................................................................................................................................... 3
1.1. About this product.............................................................................................................................................................. 3
1.2. Proper use ......................................................................................................................................................................... 3
1.3. Selected examples of improper use................................................................................................................................... 3
1.4. EU- Declaration of conformity............................................................................................................................................ 4
1.5. Warranty............................................................................................................................................................................ 4
1.6. Technical Data................................................................................................................................................................... 4
1.7. Type label.......................................................................................................................................................................... 5
1.8. Structure and scope of the operation manual.................................................................................................................... 5
1.8.1. Structure........................................................................................................................................................................ 5
1.8.2. Target group.................................................................................................................................................................. 5
1.8.3. Changes to this operation manual................................................................................................................................. 5
1.8.4. Storage of this operation manual................................................................................................................................... 5
1.8.5. Spatial limits .................................................................................................................................................................. 5
1.8.6. Time limits ..................................................................................................................................................................... 5
1.8.7. Workplaces operation.................................................................................................................................................... 5
1.8.8. Explanation of the information and safety instructions................................................................................................... 6
1.8.9. Pictograms in the operation manual and on the machine.............................................................................................. 6
2. Transportation........................................................................................................................................................................... 6
2.1. Attaching a hoof trimming crush to a traction engine......................................................................................................... 6
2.2. Transporting a hoof trimming crush using a traction engine .............................................................................................. 7
2.3. Removing a hoof trimming crush from a traction engine and setting it down..................................................................... 7
3. Commissioning / Operation...................................................................................................................................................... 7
3.1. Device overview / main controls......................................................................................................................................... 7
3.2. Safety information before commissioning of the machine.................................................................................................. 8
3.3. Procedures for the commissioning of the hoof trimming crush .......................................................................................... 8
3.4. Transportation.................................................................................................................................................................... 9
3.5. Animal protection / natural motion sequences................................................................................................................. 10
4. Cleaning................................................................................................................................................................................... 10
5. Maintenance / Service / Repairs............................................................................................................................................. 10
5.1. Safety information............................................................................................................................................................ 10
5.2. Electrical hazards............................................................................................................................................................. 10
5.3. Maintenance and care ..................................................................................................................................................... 11
6. Spare parts............................................................................................................................................................................... 11
7. Recurring inspections............................................................................................................................................................. 11
8. Scope of delivery / accessories ............................................................................................................................................. 11

OPERATION AND MAINTENANCE MANUAL –
INTRODUCTION
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1. INTRODUCTION
1.1. ABOUT THIS PRODUCT
You have bought the Rosensteiner hoof trimming crush "Top 5", work equipment with pioneering technology for the trimming of
animal hooves. The hoof trimming crush serves for periodic, expert and economic hoof trimming in a posture which is ergonomical,
functional and fatigue-proof for the carer.
The hoof trimming crush is generally referred to as work equipment in this operation manual.
The work equipment and its fittings are in accordance with the state of the art at the time of placing on the market.
However, residual risks exist. Inasfar as possible, we have constructively reduced the risks to health which are
associated with these hazards.
This document contains important information and serves as a guideline for safe operation inclusive of all activities
which are necessary for operation, such as handling, maintenance or service. Through its observance you will be able
to avoid dangers and to increase the lifetime of the work equipment. It is prohibited for the customer to change it.
The documentation of the individual subcontractors, and especially the information and details contained therein, is
fully valid and are to be observed.
The manufacturer does not accept any liability for damages that arise from failure to comply with details and
information contained in the manuals, or from improper usage.
We compiled the documentation with great care. However, it may contain minor deviations. Please inform us of these.
CAUTION
Unauthorized modifications (structural, functional or procedural) and the use of components and auxiliary components
on the work equipment exclude the liability of the manufacturer.
WARNING
Intended alterations, changes to the work equipment described, require a further analysis of the dangers and an
evaluation of the risks! Original spare parts and accessories are designed specially for this work equipment. We
particularly emphasize that original parts and accessories which are neither specified nor supplied by us are also
neither tested nor released by us. The fitting and/or usage of such products may negatively change or influence the
given constructive characteristics of your work equipment. The manufacturer accepts no liability whatsoever for
damage caused by the use of non-original parts and accessories.
1.2. PROPER USE
The hoof trimming crush Top 5 is intended solely for the trimming of animal hooves.
The hoof trimming crush is suitable for bovine animals from 400 kg to 900 kg maximum.
Any operation which deviates from "the intended use" is an improper use and therefore prohibited. This is also valid for components
of this work equipment.
1.3. SELECTED EXAMPLES OF IMPROPER USE
Any usage that deviates from the "intended use" or which goes beyond the defined scope of utilization.
If the work equipment is not operated in compliance with the requirements of the safety and risk aspects and with full
observance of the operation manual. This is also valid for malfunctions which arise as a result of defective, improper or
unauthorized work on/with the work equipment.
Each alteration, bypassing or shutting off of fittings on the work equipment which serve the proper functioning and the active
and passive safety.
If the operating work equipment is not in a technically proper condition.
If faults that may affect safety are not rectified before use.
Use of unreliable auxiliary equipment and tools
As a general principle, the manufacturer shall not be liable for damage resulting from improper use.

OPERATION AND MAINTENANCE MANUAL –
INTRODUCTION
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1.4. EU DECLARATION OF CONFORMITY
Manufacturer and responsible for documentation:
ROSENSTEINER
Landmaschinenbau Ges.m.b.H.
Zehetner 26a
A-4594 Steinbach / Steyr
Phone [phone]
hereby declares that the machine described in the accompanying operation manual:
Type:
Top 5 Basic
Top 5 Comfort
Top 5 Professional
Description:
Hoof trimming crush Top 5
Brand:
Rosensteiner
is in accordance with the provisions of Directive 2006/42/EU (for Machinery).
Steinbach, February 1st 2010
Andreas Rosensteiner, owner
1.5. WARRANTY
The company Rosensteiner Landmaschinenbau GesmbH assumes warranty under the following terms and conditions:
1) The warranty includes the function and quality of the device. The warranty does not cover wear and tear.
2) Time of warranty is 1 year from the day of delivery to the customer. All warranty claims received within the warranty period by
the retailer or in the plant, Zehetner 26a, A-4594 Steinbach, shall be processed.
3) Warranty claims must be submitted immediately to the retailer or manufacturer if defects appear in the material or in the
workmanship during the warranty period.
4) The retailer must be shown the defective device or part. A subsequent repair or replacement may only take place in agreement
with Rosensteiner. Expenses made without explicit consent will not be covered by the manufacturer. Defective parts are to be
stored with the retailer as agreed upon, or sent to Rosensteiner. The customer must bring the device to the retailer free of
carriage charges.
5) No warranty claims will be considered if the device is damaged or destroyed by force majeure. Note: Warranty claims will lapse
in the case of damages as a result of improper handling, overload, attachment to oversized carrier vehicles or non-
implemented maintenance and care!
6) Warranty claims shall only be processed when the contract of purchase, invoice or delivery note and the device number are
submitted together with the device.
7) In fulfilling the warranty, the device will be repaired or exchanged for a functional equivalent.
8) Further claims, in particular damages and loss in any form whatsoever which are the result of device usage, are excluded.
9) If a replacement is made by us in accordance with this warranty, warranty claims against the retailer as the seller will be
eliminated.
1.6. TECHNICAL DATA
Machine type
Hoof trimming crush Top 5
Year of construction
2012
Dimensions
2400/1250/2005 (L/W/H)
Recommended animal size
400-900
Dead weight
395-480 kg
Attachment
Three point attachment
Surface
Galvanized

OPERATION AND MAINTENANCE MANUAL –
INTRODUCTION
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1.7. TYPE LABEL
The type label is placed on the left red cover plate and contains the type designation and the year of construction!
1.8. STRUCTURE AND SCOPE OF THE OPERATION MANUAL
1.8.1. Structure
This operation manual was created in accordance with the Directive 2006/42/EU and the resulting regulation MSV 2010,
implemented in Austria. The operation manual in its present form will support you in getting to know the technical details of the
machine, in operating the machine properly and safely, in maintaining it and in using it in the intended fields of application.
1.8.2. Target group
The operation manual is aimed at those people who are familiar with a traction engine, with the attachment of additional devices,
with the transport of attachment devices using a traction engine, the commissioning and operation of these, and who possess the
appropriate qualifications for their jobs and functions, i.e. those people who can evaluate the jobs and possible dangers because of
their professional training, knowledge and experience.
Each person who is involved with work on the machine –e.g. operation, maintenance, transport –must:
have read and understood this operation manual before working with the machine,
observe the contained instructions and safety information.
1.8.3. Changes to this operation manual
The present operation manual describes the condition of the work equipment at the time of creation of the operation manual.
1.8.4. Storage of this operation manual
This operation manual must always be stored at the place of action of the work equipment and must be readily accessible for all
people using the work equipment! If this operation manual gets lost, please request a replacement from your retailer. If you sell
your machine, please remember to include the operation manual. It is a statutory component of your machine. You can also find the
operation manual on our homepage www.rosensteiner.at.
1.8.5. Spatial limits
This machine is designed for mobile operation at different places of use.
1.8.6. Time limits
Because of the stress on the work equipment, attention must be paid to the durability of the components used, with regards to
reliability, breakdown susceptibility and their operating limits. The following phases of life are not dealt with in this operation manual:
Manufacture and transport (to the customer / user)
Maintenance work on the work equipment and its components in workshops
Work which requires the competence of the operator (welding work, electrical work,...)
1.8.7. Workplaces operation
Recommended space requirement for Top 5

OPERATION AND MAINTENANCE MANUAL –
TRANSPORTATION
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1.8.8. Explanation of the information and safety instructions
Useful additional information in continuous text is marked with accompanying info button.
SIGNAL WORD
Type and source of danger and the accompanying risks!
Possible consequences for people, machine parts, tools and work piece –residual risk!
Measures to avoid danger to life and limb and to reduce the residual risk.
SIGNAL WORD
Explanation
NOTE
Warns against a potentially dangerous situation in which the unit or something in its environment could be
damaged.
CAUTION
Warns against a potentially dangerous situation which could lead to light bodily harm or damage to property.
WARNING
Warns against a potentially dangerous situation which could lead to severe bodily harm or death.
DANGER
Warns against an imminent danger which will lead to severe bodily harm or death.
1.8.9. Pictograms in the operation manual and on the machine
Never enter the danger zone between the attachment and the machine!
Danger of crushing!
Read and observe the operation manual and safety information before commissioning the machine!
Turn the motor off before repair, maintenance and cleaning work and pull out the plug!
Keep sufficient distance from the electric high voltage line!
Machine with wheel chocks before uncoupling or setting down!
Avoid uneven surfaces and slopes where the device could slip, tip or fall over!
Before maintenance and repair work, switch off the motor and remove the key!
Beware of fluid escaping under high pressure. Please observe the information in the technical manual!
2. TRANSPORTATION
2.1. ATTACHING A HOOF TRIMMING CRUSH TO A TRACTION ENGINE
WARNING
In order to convey the hoof trimming crush with the tractor, it is fastened to the lower link support of the tractor
hydraulics and to the upper link support of the tractor using a 3 point chain. Back the tractor up to the device and
make sure that there is nobody in the danger zone between the tractor and the hoof trimming crush.
To be observed while attaching:
Before attaching the hoof trimming crush, make sure that the tractor has enough frontal weight.
Never step between the tractor and the hoof trimming crush while coupling up, there is a danger of crushing.
Use suitable security bolts to mount the hoof trimming crush with the lower / upper link support and check that
there is a tight fit in the suspension.
While operating the tractor hydraulics (upper link, lower link), ensure a secure position with sufficient distance
from dangerous movements, under no circumstances stand on parts of the tractor (lower link,...) or on the hoof
trimming crush.
Do not step between the hoof trimming crush and the tractor when the traction engine is running.
Check transportation position. The front leg holders must be swiveled to the inside and all safety cables must be
tautly fastened in the bollard clamps.

OPERATION AND MAINTENANCE MANUAL –
COMMISSIONING / OPERATION
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2.2. TRANSPORTING A HOOF TRIMMING CRUSH USING A TRACTION ENGINE
WARNING
Watch out for sufficient distance from the electric high voltage line during transport.
When transporting the device on public roads, please observe the road traffic regulations of your country and affix
the lights or warning signs to the device as prescribed by law.
For day use, two warning lights must be affixed on the left and right rear of the hoof trimming crush in such a
manner that the rear lighting of the hauler is not covered. For night use, a light rail with complete element
illumination (lights left and right as on the hauler) must be affixed to the rear of the hoof trimming crush.
2.3. REMOVING A HOOF TRIMMING CRUSH FROM A TRACTION ENGINE AND SETTING IT DOWN
WARNING
Proceed as follows for the set-down of the hoof trimming crush:
Drive on to a level storage area.
Secure the tractor against rolling (hand brake, brake wedge).
Lower the hoof trimming crush. When setting down the hoof trimming crush, make sure that it is tip- and slip
safe, especially when it is to be set down at an elevation on scales, pallets etc.
Free the upper link chain first, then the lower link chain.
3. COMMISSIONING / OPERATION
3.1. DEVICE OVERVIEW / MAIN CONTROLS
Item
Designation
Item
Designation
01
Safety crank pressure rollers
02
Rear leg support
03
Cord winch head catching device
04
Foot holder cord
05
Locking pipe
06
Winch rear leg lift
07
Joint belt
08
Knee cord
09
Bollard clamp
10
Shank cord
11
Foot safety cord
12
Front leg winch
13
Base frame
14
Lower link bolt
15
Head catching bow
16
Release head catching device lower
17
Release head catching device upper
18
Chest belt
19
Rubber mat
20
Support bore, manual transport wheels

OPERATION AND MAINTENANCE MANUAL –
COMMISSIONING / OPERATION
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3.2. SAFETY INFORMATION BEFORE COMMISSIONING OF THE MACHINE
NOTE
For the first commissioning you should be helped by a person who already has experience with the device and
with the trimming of animal hooves.
Do not carry out hoof trimming just after feeding!
WARNING
The operation manual and the safety information must be carefully read and observed before commissioning
and operating this work equipment.
The device may only be operated by people who are familiar with the intended field of application and who are
used to bovines.
Before use, a general visual inspection of the hoof trimming crush must be carried out in case of possible
changes.
Check whether the hoof trimming crush is set down on level ground.
Check of the hoof trimming crush for loose (especially screw connections) and hanging parts.
Check of the hydraulic system for damages, especially the transmission lines / tubing.
Check belts for wear and tear.
Check the condition of all protection devices.
Check screw connections and tighten if necessary.
The device may only be operated with suitable protection measures against too high touch voltage. FI-switch
30mA trigger voltage.
Visually inspect electrical equipment for damages.
Check whether the electric inspection is within the year interval. (Yearly inspection of the electric installation by
experts is required.)
Inspect the work space and make sure that no unauthorized person is in the work space –pay special attention
to children.
Use personal protective equipment!
3.3. PROCEDURES FOR THE COMMISSIONING OF THE HOOF TRIMMING CRUSH
Please see device picture(s) for the following numerations
1) Set up the hoof trimming crush in a level, easily accessible area with slip-resistant ground. Usage of the gangway
for enclosed animals is recommended.
2) All projecting parts in the crush must be swiveled out of the inner area or removed. If available (accessory), please
lower the locker bar.
3) The head catching device (17) is closed below and opened above.
Pay attention to the correct usage of the bollard clamp!
4) Drive the animal into the hoof trimming crush, preferably using a gangway.
5) Activate the head catching device using the cord winch provided (3). The animal should be positioned with its
shoulders as close as possible to the neck frame. Check the secure fixing of the head.
6) Place the knee cord (8) horizontally at the height of the knee joint, span moderately and mount it at the bollard
clamp provided for this purpose.
7) Attaching the retaining elements.
Secure the left rear leg, mount the safety cord at the bollard clamp provided for this purpose.
Attach the shank cord at the back left.
Tightly attach the chest belts with the pull through hooks diagonally between the front legs. Mount the cord in the
bollard clamps.
Attach the shank cord at the back right.
View: correctly attached knee and shank cord
Circle it around the animal 1x in a clockwise direction. All work must be performed from the side, never bend under the
animal body, in front of or behind the animals feet.
8) Fastening a rear leg:
Fasten the foot with a joint belt above the ankle joint and lift it using the crank (6) to a working height. You can cut it
using the Dutch method. (Freely suspended lower leg (photo 1 and photo 2))
When using angle grinders, the lower leg must be fastened additionally to the lower leg shaft. To do this, you swing
the lower leg end (2) to the required working height (photo 3), attach the foot holder belt (4) and pull the lower leg
tightly to the shaft. (Photo 4)

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COMMISSIONING / OPERATION
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Photo 1
Photo 2
Photo 3
Photo 4
9) Fastening a front leg
Please note: Do not work on a front leg until the back leg on this side is secure.
Attach the front leg belt between the hoof and the dew claw.
Swivel the front leg winch (13) inside until the middle of the shaft is behind the foot. Mount the cord on the winding
bollard and turn it until the hoof is turning upwards.
Swivel the front leg winch (13) out until the hoof is outside the main frame and thus easily accessible.
Perform hoof trimming.
By turning the crank backwards, the cord is released and can be removed. Swivel the foot holder to
the front.
10) All fastenings are released after hoof trimming. The catching device for the head as the last one.
11) Manually open the head catching device (17) fully above and below. Above using a hand lever
(19) –
12) below using foot pedals (18) which release the lock.
3.4. TRANSPORTATION
Transportation with stable aisle wheels
To be used only for bringing the device into the final position before hoof trimming, not for general transport!
1 set of stable aisle wheels comprises:
2 pieces push-on wheels
1 piece elevator-/steering axle
Allow the ball of the elevator axle to fall in to the recess provided and lift it up.
Do not put hands or feet under the device –danger of crushing.
Fit in the push-on wheels and turn the safety device.
Put the device with the wheels back on the ground by pushing the elevator axle in the direction of the device.
Please note: The elevator axle develops a strong pull in the direction of the device as soon as the elevator axle is
pushed over the midpoint. Hold the axle tightly and support yourself if necessary to avoid injuries.
Place the elevator axle on the opposite side, lift it up and operate.
Transportation with a tractor three-point hitch
To be used for general transportation.
Fasten the lower link and mount the upper link chain. At least 2 chain links must hang down on the outside from the
mounting eyelets.
Transportation with trailer loading
Fit a second pair of push-on wheels.
Choose a suitable car trailer.
e.g. loading space approx. 2x1.1m, 750kg axle, folding front wall, simple access ramp at the back wall, hand-operated
cable winch (350kg) on stands.
Mount the winch cable at the back recess for elevator axle.
Pull the hoof trimming crush up with the cable winch (2 people also push the stand on to the trailer manually).

OPERATION AND MAINTENANCE MANUAL –
CLEANING
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Flip up the back wall and secure as necessary with suitable lashing strap.
3.5. ANIMAL PROTECTION / NATURAL MOTION SEQUENCES
Make sure that no injuries or pain are inflicted to the bovine animal as a result of unnatural movements. This is especially
valid during lifting of the legs and swiveling out of the front legs.
In order to make this easier for you, we have included an overview of the entire locomotive system in the operation manual.
The most important positions were identified here (picture below).
The retaining elements chest belt and shank cord serve to secure the animal so that it cannot fall to the ground. On no
account may the animal hang for a longer period of time in the belts/cords, because this could lead to paralysis with
permanent consequences. If the animal gets hung up in the belt/cord, work must be stopped immediately and the animal
returned to its feet using suitable measures. If the animal does not react, all leg fastenings must be released, the animal
lowered to the ground and the head catching device must be opened.
4. CLEANING
NOTE
Pay attention to the safety information in the safety data sheet for detergents / disinfectants,
remove cleaning waste water in accordance with regulations in the country of use.
Wear protective goggles.
5. MAINTENANCE / SERVICE / REPAIRS
5.1. SAFETY INFORMATION
CAUTION
Service work may only be carried out by qualified and trained personnel or by the manufacturer himself.
Maintenance and service work may only be carried out when there is sufficient lighting present for the work to be
carried out.
WARNING
Maintenance work may only be carried out when fully set down.
5.2. ELECTRICAL HAZARDS
DANGER
Contact with live parts.
Effects of electrical power on humans.
Compliance with the statutory regulations for installation, operation, service and inspection of electrical operating
material.
Only allow skilled electricians to carry out work.
Skilled personnel must service damaged installations immediately!
Use of suitable plugs, couplings
Recurring inspections
Ensure that the device is completely turned off and secured against restarting before opening the electrical device

OPERATION AND MAINTENANCE MANUAL –
SPARE PARTS
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casing!
The service personnel must be acquainted with specialist standards and regulations.
5.3. MAINTENANCE AND CARE
The following measures increase the operational safety and lifetime of your device:
All pressure points are to be greased regularly or after each cleaning with the high pressure cleaner.
Oil the pressure rollers safety crank.
6. SPARE PARTS
NOTE
Original parts are to be used to replace a component of the machine. Spare and wear parts for original
components and accessories which are not supplied by the manufacturer of the machine are not tested and
approved by the manufacturer.
The fitting and/or usage of such products may change the given constructive characteristics of the machine and
endanger its' safety.
The manufacturer accepts no liability whatsoever and the right to warranty will expire for damages or
consequential damages caused by the use of non-original parts and accessories or the inappropriate fitting or
replacement of original parts and accessories.
Once the warranty terms have elapsed, we recommend the usage of original parts to ensure continuous
performance of the machine. For warranty claims please contact your local sales and service partner.
7. RECURRING INSPECTIONS
NOTE
The electric installation of the machine is to be inspected yearly by an expert.
8. SCOPE OF DELIVERY / ACCESSORIES
Standard equipment:
Complete base frame, galvanized
Rubber mat –hygienic, slip-resistant
Complete head catching device
Front leg winch left and right –swing-out
Rear leg lift with a cable winch
Lower leg bow at the rear with safety crank
Retaining elements (chest belt, knee cord, shank cord)
3 point attachment + upper link chain
Exit protection (removable without tools)
Universal spray 1 can
Operation manual, also on the internet
Art. No.
Type
Description
90 000B
Top 5 Basic
Standard
90 000C
Top 5 Comfort
Standard
Electrical rear leg lift
90 000P
Top 5 Professional
Standard
Electrical rear leg lift
Service arm with element illumination
Locker bar

OPERATION AND MAINTENANCE MANUAL –
SCOPE OF DELIVERY / ACCESSORIES
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Art. No.
Accessories
90 171
Manual transport wheels, elevation axle + 2 push-on wheels
90 176
Spare wheels for trailer load, with axle
90 605
Electrical rear leg lift original, 220V / 500kg
90 606
Electr. rear leg 500kg as retrofit kit with cable feed
90 604
Electr. rear leg 500kg as retrofit kit when service arm is present
90 710
Service arm without element illumination with cable feed, swiveling arm, with 2 flexholders and 3 sockets
90 720
Service arm with element illumination, cable feed, swiveling arm, 2 flexholders and 3 sockets, transformer 12V,
55W halogen bulbs
98 600
Locker bar, left and right
98 610
Turntable Flexit