Rosensteiner Kipp Top II Basic User guide

Operating and Servicing
Instructions
Incl. Transfer Documentation
Hoof Trimming Crush Kipp Top
II
Kipp Top II - Basic
Kipp Top II - Comfort
Kipp Top II - Professional
Serial Number:
Purchase Date:
Must be read before first use!
Keep for future reference!
Valid as of: 05/2020

Operating and Servicing Instructions
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Contents
1INTRODUCTION .................................................................................................................... 2
1.1 About this product ............................................................................................................ 3
1.2 Intended use.....................................................................Fehler! Textmarke nicht definiert.
1.3 Examples of incorrect use.................................................................................................. 4
1.4 EU Declaration of conformity............................................................................................. 5
1.5 Guarantee statement ........................................................Fehler! Textmarke nicht definiert.
1.6 Technical specifications ..................................................................................................... 6
1.7 Data plate.........................................................................Fehler! Textmarke nicht definiert.
1.8 Structure and area of applicability of the operating instructions......................................... 6
1.8.1 Structure.............................................................................Fehler! Textmarke nicht definiert.
1.8.2 Target group.......................................................................Fehler! Textmarke nicht definiert.
1.8.3 Changes to these operating instructions ................................................................................ 7
1.8.4 Safe keeping of the operating instructions ............................................................................. 7
1.8.5 Spatial limits .......................................................................Fehler! Textmarke nicht definiert.
1.8.6 Time limits..........................................................................Fehler! Textmarke nicht definiert.
1.8.7 Operational working space.................................................Fehler! Textmarke nicht definiert.
1.8.8 Explanation of information and hazard notices...................................................................... 7
1.8.9 Pictograms in the operating instructions and on the machine............................................... 8
2TRANSPORT.......................................................................................................................... 9
2.1 Hitching the hoof trimming crush to a tractor..................................................................... 9
2.2 Towing the hoof trimming crush with a tractor .................................................................. 9
2.3 Removal of the hoof trimming crush from the tractor and setting down........................... 10
3STARTING / OPERATION...................................................................................................... 11
3.1 View of appliance / Main operating elements Kipp Top II Comfort.................................... 11
3.2 Safety instructions before starting................................................................................... 12
3.3 Procedure for starting the hoof trimming crush................................................................ 13
4DE-COMMISSIONING / CESSATION OF WORK ...................................................................... 15
5CLEANING.................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.
6SERVICING / MAINTENANCE / REPAIR ................................................................................. 16
6.1 Safety instructions.............................................................Fehler! Textmarke nicht definiert.
6.2 Electrical hazard.............................................................................................................. 16
6.3 Servicing and care ........................................................................................................... 17
7REPLACEMENT PARTS .................................................. FEHLER! TEXTMARKE NICHT DEFINIERT.
8REGULAR INSPECTION.................................................. FEHLER! TEXTMARKE NICHT DEFINIERT.
9SCOPE OF DELIVERY / ACCESSORIES..................................................................................... 19

Operating and Servicing Instructions
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1 Introduction
1.1 About this Product
You have purchased equipment with pioneering technology for the care of animal hooves in
the Rosensteiner “Kipp Top II“ hoof trimming crush. The hoof trimming crush is for economic,
periodic and proper care of hooves in a position that is ergonomic, functional and not tiring
for the carer.
The hoof trimming crush is also generally referred to as the equipment in these operating
instructions.
The equipment and its equipment comply with the current applicable state of technology at
the time of introduction to the market. Nonetheless, there remain some hazards. We have
minimised the risk to persons of these hazards as far as possible by design.
This document contains important instructions and provides guidance for safe operation
including all activities necessary for operation like operation, servicing and maintenance.
Following the instructions will help you to avoid hazards and increase the life expectancy of
the equipment. Changes to these instructions by the customer are prohibited.
The documentation from individual sub-contractors and in particular the notices and
instructions specified in them have full validity and must also be adhered to.
The manufacturer accepts no responsibility for any damage arising from non-adherence to
specifications and instructions in the operating instructions or from incorrect use.
The documentation was prepared by us with the greatest care. It is nonetheless possible that
there are minor differences in the content. Please let us know if this is the case.
CAUTION
Modifications by the customer (constructive, functional or procedural) or use of components
and attachments to the equipment nullify the manufacturer’s liability.
WARNING
Intended conversions or changes to the equipment described require a new analysis if
hazards and risk assessment! Original parts and accessories are specially designed for this
equipment. We expressly draw attention to the fact that original parts and accessories not
specified and/or supplied by us have also not been tested and approved by us. Fitting and/or
use of such products could therefore change or adversely affect the constructively specified
properties of your equipment. The manufacturer accepts no liability for damage arising from
the use of non-original parts and accessories.

Operating and Servicing Instructions
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1.2 Intended Use
The Kipp Top II hoof trimming crush is intended solely for the care of animal hooves.
The hoof trimming crush is suitable for cattle from 300 kg to a maximum of 1000 kg.
Any action other than the “intended use“ constitutes misuse and is thus forbidden. This also
applies to the components of this equipment.
1.3 Examples of Incorrect Use auf
Any use other than, or beyond, the “intended use“.
Operation of the equipment that does not correspond to the requirements of the
safety and hazard aspects or does not comply with the operating instructions. This
also applies to faults arising from inadequate, incorrect or unauthorised work on or
with the equipment.
Any changes, by-passing or de-commissioning of fittings on the equipment which are
there to ensure fault-free function or active and passive safety.
Operation of the equipment in a condition other than technically fault-free.
Non-rectification of faults which adversely affect safety before use of the equipment.
Use of non-authorised auxiliary equipment and tools.
The manufacturer will accept no liability for any damage resulting from misuse.

Operating and Servicing Instructions
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1.4 EU Declaration of Conformity
Manufacturer and Responsible Body for Documentation:
ROSENSTEINER
Landmaschinenbau GmbH
Zehetner 26a
A-4596 Steinbach / Steyr
Telephone [phone]
Hereby declares that the machine described in these operating instructions:
Type: Kipp Top II Basic
Kipp Top II Comfort
Kipp Top II Professional
Designation: Kipp Top II Hoof Trimming Crush
Manufacturer: Rosensteiner
Complies with the conditions of Guideline 2006/42/EG (for machines).
Steinbach, 01.02.2015
Andreas Rosensteiner, Owner
1.5 Guarantee Statement
Rosensteiner Landmaschinenbau GesmbH provides a guarantee to the purchaser according
to the following conditions:
The guarantee covers the function and quality of the appliance. No guarantee is
offered for signs of wear and tear.
The guarantee period is for one year beginning at the day of delivery to the customer.
All guarantee claims received within the guarantee period by the dealer or in the
factory, Zehetner 26a, A-4596 Steinbach, will be considered.
If faults in the material or manufacture should manifest themselves within the
guarantee period, then guarantee claims should be submitted immediately to the
dealer or the manufacturer.
The faulty appliance or faulty part must be shown to the dealer. Subsequent repair or
replacement may only take place after consultation with. Rosensteiner. No
expenditure will be covered without the express approval of the manufacturer. Faulty
parts must be kept by the dealer or sent to Rosensteiner as agreed: the appliance
must be brought by the customer carriage paid to the dealer.
Guarantee claims cannot be considered if the appliance has been damaged or
destroyed by force majeure. Caution: Guarantee claims also lapse due to incorrect
handling, overloading or service and care work not being carried out!
Guarantee claims will only be considered if the purchase contract, invoice or delivery
note are presented at the same time.
The guarantee offered provides for the repair of the appliance or exchange for a
functioning equivalent.
All further claims, in particular for damage and losses of any kind arising from use of
the appliance are excluded.
If an exchange takes place according to this guarantee initiated by us, guarantee
claims against the dealer as the seller are excluded.

Operating and Servicing Instructions
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1.6 Technical Specification
Machine type Hoof Trimming Crush Kipp Top II
Dimensions 1960/2130/2060 (L/B/H)
Recommended animal size 300-1000kg
Tare weight 620 - 720 kg
Attachment Three-point attachment Cat II
Cushioning Rubber matting Cow Comfort 30mm
Drive via 220V/1.8kW electro-hydraulic
Upper surface galvanized
Max. Operating pressure 180bar (pre-set)
1.7 Data Plate
The data plate is attached to the top of the operating unit and contains the type designation,
the serial number and the year of construction!
Data Plate Location
1.8 Structure and Area of Applicability of the Operating Instructions
1.8.1 Structure
These operating instructions were written according to the Guideline 2006/42/EG and the
Regulation MSV 2010 implemented from that in Austria. These operating instructions
supports you in becoming familiar with the technical details of the machine, safe and correct
operation and servicing of the machine, and its correct use.
1.8.2 Target Group
The operating instructions are intended for persons tasked with handling the hoof trimming
crush, starting up and operating it and who have the appropriate qualifications for their
activities and functions, i.e. who can evaluate the work and identify possible hazards.
Every person who works with this hoof trimming crush must be familiar with handling the
animals/cattle to be treated.
Every person involved with work on the machine, e.g., operation, maintenance, transport,
must:
Have read and understood these operating instructions before working on the
machine
Follow the instructions and safety advice contained in them.

Operating and Servicing Instructions
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1.8.3 Changes to these Operating Instructions
These operating instructions illustrate the status of the equipment at the time the operating
instructions were written.
1.8.4 Safe Keeping of these Operating Instructions
These operating instructions must be kept at the place where the equipment is used and
must be accessible to personnel using the equipment! if the operating instructions are lost, a
replacement can be requested from your dealer. If you sell the hoof trimming crush on,
please remember to pass these operating instructions on as well. It is a legal part of your
machine. You can also find the operating instructions on our homepage www.rosensteiner.at
1.8.5 Spatial Limits
The equipment is designed for mobile use at different locations.
1.8.6 Time Limits
Consideration must be given to the lifetime of components used in respect of reliability,
vulnerability to failure and limits of use due to the demands on the equipment.
The following life phases are not considered in these operating instructions:
Manufacture and transport (to the customer / operator)
Maintenance work on the equipment and its components in workshops
Work which requires specialist competence on the part of the person carrying it out,
(welding work, electrical work...)
1.8.7 Operational Working Space
Recommended space requirement for the appliance “Kipp Top II”:
1.8.8 Explanation of the Information and Hazard Notices
Tractor or wall
Drive-out

Operating and Servicing Instructions
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Useful additional information in free text is labelled with an adjacent info button.
SIGNAL WORD
Type and source of the hazard and the associated risk!
Possible consequences for people, machine parts, tools and workpiece –residual risk!
Actions for avoidance of the risk to life and limb and reduction of the residual risk.
NOTICE
Warns of a possibly hazardous situation which could damage the appliance or an object in its
environment.
CAUTION
Warns of a possibly hazardous situation which could lead to slight bodily injury or material
damage.
WARNING
Warns of a possibly hazardous situation which could lead to serious physical injury or death.
DANGER
Warns of an immediate threat which could lead to severe physical injury or death.
1.8.9 Pictograms in the Operating Instructions and on the Machine
Never step into the hazard zone between the attachment and the machine!
Caution –Crushing hazard!
Read and observe the operating instructions and safety notices before operating!
Switch off motor and remove mains supply before repair, servicing and cleaning work!
Keep sufficient distance away from electrical high voltage supplies!
Use chocks before uncoupling or setting down the machine!
Avoid uneven surfaces and slopes on which the machine could slip, tip or fall!
Take care with escaping high-pressure fluid. Follow instructions in the technical handbook!

Operating and Servicing Instructions
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Caution -Tipping hazard, secure hoof trimming crush against tipping.
2 Transport
2.1 Hitching the Hoof Trimming Crush to a Tractor
WARNING
To transport the hoof trimming crush by tractor, the balls of the lower link are first connected
to the lower link pin of the Kipp Top II. Then reverse the tractor to the appliance taking care
that no-one is standing in the hazard zone, especially between the tractor and the hoof
trimming crush, lift the lower link until the balls engage with the lower limb. Now just mount
the upper link and secure.
To note when hitching:
Before attaching the hoof trimming crush, ensure that the front of the tractor has
adequate counterweight if necessary.
Never step between the tractor and the hoof trimming crush when hitching, there is a
crushing hazard.
Use suitable bolts with circlips to fit the hoof trimming crush to the upper and lower
links and check for firm seating in the mounting.
When operating the tractor hydraulics, (upper link, lower link) ensure you have a safe
footing with sufficient distance from hazardous movements, never stand on parts of
the tractor auf (lower link…) or the hoof trimming crush
Never step between the hoof trimming crush and the tractor if the tractor is running.
Check transport position.
2.2 Towing the Hoof Trimming Crush with a Tractor
WARNING
Keep sufficient distance from high voltage supply wires during transport.
When transporting the appliance on public roads, observe the traffic regulations of
your country and attach the legally specified lights or warning signs on the appliance.
When driving in the daytime, two warning signs must be attached to the left and the
right of the hoof trimming crush so that the rear lights of the towing vehicle are not
covered. For night driving, a light board with full lighting must be attached to the rear
of the hoof trimming crush muss (lights on the left and the right, like the towing
vehicle).

Operating and Servicing Instructions
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Transporting animals with the hoof trimming crush is forbidden without exception!
2.3 Removal of the Hoof Trimming Crush from the Tractor and Setting Down
Proceed as follows to set down the hoof trimming crush:
WARNING
Move to a level set-down location.
Secure the tractor against rolling (handbrake, chocks).
Lower hoof trimming crush. When setting down the hoof trimming crush, ensure that it
is set down so that it cannot tip or slip, especially if it is raised, such as on battens or
pallets etc.
Then release first the upper link then the lower link.