Rosensteiner RS-Q STATIONARY User guide

Operating and Servicing
Instructions
RS-Q STATIONARY
Serial Number : 120090
Purchase Date:
Must be read before first use!
Retain for future reference!

Operating and Servicing Instructions
Operating Instructions RS-Q STATIONARY - 2 of 19 -
Valid as of: 07/2020 –technical changes may be undertaken
Valid as of: 07/2020
Contents
1INTRODUCTION.........................................................................................................................3
1.1 About this Product............................................................................................................................... 3
1.2 Intended Use ....................................................................................................................................... 4
1.3 Examples of Incorrect Use ...................................................................................................................4
1.4 EU- Declaration of Conformity.............................................................................................................5
1.5 Guarantee Statement .......................................................................................................................... 5
1.6 Technical Data .....................................................................................................................................6
1.7 Ratings Plate........................................................................................................................................6
1.8 Structure and Scope of Applicability of the Operating Instructions......................................................6
1.8.1 Structure ......................................................................................................................................... 6
1.8.2 Target Group ................................................................................................................................... 6
1.8.3 Changes to these Operating Instructions......................................................................................... 7
1.8.4 Retention of these Operating Instructions.......................................................................................7
1.8.5 Locational Restrictions .................................................................................................................... 7
1.8.6 Time Limitations..............................................................................................................................7
1.8.7 Work Space Operation .................................................................................................................... 7
1.8.8 Explanation of the Information and Hazard Notices ........................................................................8
1.8.9 Pictograms in the Operating Instructions and on the Machine ........................................................8
2TRANSPORT POSITION ...........................................................................................................9
2.1 Attaching Hoof Care Crush to a Tractor................................................................................................9
2.2 Driving Hoof Care Crush with a Tractor.............................................................................................. 10
2.3 Removing Hoof Care Crush from the Tractor and Set Down............................................................... 10
3COMMISSIONING /OPERATION......................................................................................... 11
3.1 Appliance View / Main Operating Elements ...................................................................................... 11
3.2 Safety Instructions before Commissioning the Machine .................................................................... 12
3.3 Hazard Area / Work Area................................................................................................................... 13
3.4 Procedure for Commissioning the Care and Treatment Crush............................................................ 13
3.5 Emergency Program Connection for External Hydraulics ................................................................... 15
4CLEANING ................................................................................................................................. 16
5SERVICING / MAINTENANCE / REPAIR........................................................................... 16
5.1 Safety Instructions............................................................................................................................. 16
5.2 Electrical Hazard ................................................................................................................................ 16
5.3 Servicing and Care ............................................................................................................................. 17
6REPLACEMENT PARTS ......................................................................................................... 17
7PERIODIC INSPECTION......................................................................................................... 18
8SCOPE OF DELIVERY / ACCESSORIES .............................................................................. 19

Operating and Servicing Instructions
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Valid as of: 07/2020 –technical changes may be undertaken
1 Introduction
1.1 About this Product
In the Rosensteiner “RS-Q STATIONARY”hoof care crush, you have purchased a tool with
forward-looking technology for the care of animal hooves. The hoof care crush is for periodic,
correct and efficient hoof care, in a position that is ergonomic, functional and non-tiring for
the carer.
The hoof care crush is referred to in general in these instructions as the tool.
The tool and its equipment correspond to the status of technology at the time of introduction
to the market. There are nonetheless residual risks. We have minimised the risk to health of
persons from these hazards as far as possible with the construction.
This document contains important instructions and is intended for safe operation, including
all activities necessary, such as operation, servicing and maintenance. Following these
instructions will help you to avoid hazards and increase the lifetime of the tool. No changes
may be made to it by the customer.
The documentation of the individual sub-suppliers and in particular the instructions and
specifications given in them are fully valid and must also be adhered to.
The manufacturer accepts no responsibility for damage arising from non-adherence to
specifications or instructions in these operating instructions or incorrect procedures.
The documentation was prepared by us with the greatest care. They may still be minimal
differences in the content. Please bring these to our attention.
CAUTION
Independently undertaken changes (constructive, functional or procedural) and the use of
components or additional components on the tool release the manufacturer from any liability.
WARNING
Deliberate conversions, changes to the tool described require a new analysis of the hazards
and evaluation of the risks! Original parts and accessories are designed especially for this
tool. We draw your attention expressly to the fact that parts and accessories not supplied and
or/specified by us have not been tested and approved by us either. Installation and/or use of
such products could therefore negatively affect or change the constructive properties of the
tool. The manufacturer accepts no liability for damage arising from use of non-original parts
and accessories.

Operating and Servicing Instructions
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1.2 Intended Use
The RS-Q STATIONARY hoof care crush is intended exclusively for the care of animal
hooves.
The hoof care crush is suitable for cattle from 300 kg to maximum of 1,100 kg.
Any action that differs from the “intended use” is considered misuse and is thus prohibited.
This also applies to components of this tool.
1.3 Examples of Incorrect Use
Any action that differs from the “intended use” or goes beyond it.
Operation of the tool that does not conform to the requirements of the safety and
hazard aspects and all instructions in the operating instructions. This also applies to
faults arising from inadequate, incorrect or unauthorised work on/with the tool.
Any change, bypass or deactivation of equipment on the tool that serve for fault-free
function, and active and passive safety.
Operation of the tool if it is not in a technically fault-free status.
Non-rectification of faults that affect safety before using the tool.
Use of non-approved tools or aids.
The manufacturer accepts no liability for damage resulting from incorrect use.

Operating and Servicing Instructions
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1.4 EU- Declaration of Conformity
Manufacturer and Party Responsible for Documentation:
ROSENSTEINER
Landmaschinenbau GmbH
Zehetner 26a
A-4596 Steinbach / Steyr
Telephone [phone]
Hereby declare that the machine described in these operating instructions:
Type: RS-Q STATIONARY
Manufacturer: Rosensteiner
conforms to the stipulations of Guideline 2014/35/EU (or machines).
Steinbach, 19.04.2019
Andreas Rosensteiner, Owner
1.5 Guarantee Statement
Rosensteiner Landmaschinenbau GesmbH gives the purchaser a guarantee according to the
following conditions:
The guarantee extends to the function and quality of the machine. Wear and tear is
not covered by the guarantee.
The guarantee period is one year starting from the day of delivery to the customer. All
guarantee claims submitted within the guarantee period to the dealer or to the factory,
Zehetner 26a, A-4596 Steinbach will be considered.
If faults appear in the machine or workmanship within the guarantee period,
guarantee claims should be submitted immediately to the dealer or manufacturer.
The faulty appliance or faulty part must be shown to the dealer. A subsequent repair
or replacement may only follow with the agreement of Rosensteiner. Expenses will
not be accepted by the manufacturer unless expressly agreed. Faulty parts must be
kept by the dealer or sent to Rosensteiner, as agreed: the device must be bought to
the dealer carriage paid.
Guarantee claims cannot be considered if the appliance has been damaged or
destroyed by force majeure. Caution: guarantee claims are also invalid for damage
caused by incorrect treatment, overloading, attaching to tractors that are too large or
from service and maintenance work that is not carried out!
Guarantee claims will only be considered if the purchase agreement, invoice, or
delivery not and appliance number are submitted.
The guarantee is provided in the form that the device is repaired or exchanged for a
functioning equivalent.
The guarantee does not cover any other claims, especially for loss or damage of any
kind that arise from use of the devices.
If we make an exchange under this guarantee, guarantee claims against the dealer
as the seller are excluded.

Operating and Servicing Instructions
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1.6 Technical Data
Machine type
Hoof care crush RS-Q STATIONARY
Dimensions
2,100 / 2,200 / 2,150 mm (L/W/H –folded together)
3,550 / 3,150 / 2,170 mm (L/W/H –opened)
Recommended animal size
300 –1,100 kg
Tare weight
1,340 kg
Cushioning
Rubber mat Cow Comfort
Drive via
400V / 4.0kw Electro-hydraulic
Surface
Galvanized / powder-coated
1.7 Ratings Plate
The ratings plate is affixed on the sub-frame and includes the type designation, the serial
number and the year of construction.
1.8 Structure and Scope of Applicability of the Operating Instructions
1.8.1 Structure
These operating instructions were created according to the Guideline 2014/35/EU and
Regulation MSV 2010 arising from that in Austria. These operating instructions will support
you in familiarizing yourself with the technical characteristics of the machine, operating and
servicing the machine correctly and safely, and using it for its intended purposes.
1.8.2 Target Group
These operating instructions are aimed at persons who are qualified to handle a hoof care
crush, who are familiar with commissioning and operating such devices, and have the
appropriate qualifications for their activities and functions, i.e., those who can evaluate the
work and recognise possible hazards due to their specialised training, their knowledge and
their experience.
Every person who works with this hoof care crush must be familiar with handling the
animals/cattle to be treated.
Every person who is involved in working with the hoof care crush –e.g.: operation,
maintenance, transport, must:
have read and understood these operating instructions before starting work
follow the instructions and safety instructions contained in them

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1.8.3 Changes to these Operating Instructions
These operating instructions reflect the status of the tool at the time the operating
instructions were written.
1.8.4 Retention of these Operating Instructions
These operating instructions must be kept at the place where the tool is used and must be
accessible to all persons working with the tool! In the case that these operating instructions
are lost, please request a replacement from your dealer. If you sell the RS-Q Trailer on,
please remember to also pass on these operating instructions. They are a legal constituent
part of your machine. You can also find the operating instructions on the home page
www.rosensteiner.at
1.8.5 Locational Restrictions
The tool is designed for stationary use at different usage locations.
1.8.6 Time Limitations
The lifetime of the components used in the sense of reliability, vulnerability to malfunction
and use limitations must be noted due to the demands on the tool.
The following life phases are not covered by these operating instructions:
Manufacture and transport (to customer / operator)
Maintenance work on the tool and its components in workshops
Work that is specialised and requires specialist ability on the part of the person
carrying it out, (welding, electrical work, ...)
1.8.7 Work Space Operation
Recommended space requirement for the RS-Q STATIONARY:
Tracteur / Mur

Operating and Servicing Instructions
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1.8.8 Explanation of the Information and Hazard Notices
Useful additional information in the continuous text is marked with an info button next to it.
SIGNAL WORD
Type and source of the hazard and the associated risk!
Possible consequences to persons, machine parts, tools and work piece –Residual risk!
Action to avoid the hazard to life and limb and to reduce the residual risk.
SIGNAL WORD
Meaning
NOTICE
Warns of a possibly hazardous situation which could result in damage to the appliance or an
object in its vicinity.
CAUTION
Warns of a possibly hazardous situation which could lead to minor injuries or material
damage.
WARNING
Warns of a possibly hazardous situation which could lead to serious injuries or death.
HAZARD
Warns of an immediate hazard that will lead to serious injuries or death
1.8.9 Pictograms in the Operating Instructions and on the Machine
Never step in the hazard area between the attachment and the machine.
Beware - Crushing hazard!
Read and follow the operating instructions and safety notices before commissioning!
Switch off motor and disconnect power before repair, servicing and cleaning work.
Maintain a safe distance from high-voltage electric components.

Operating and Servicing Instructions
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Valid as of: 07/2020 –technical changes may be undertaken
Use chocks before uncoupling or setting down machine.
Avoid uneven surfaces and slopes on which the machine could slip, tip or fall.
Switch off the engine and remove key before servicing and repair work.
Beware of escaping high pressure fluid. Follow instructions in technical handbook.
Caution-Tipping hazard, secure swivel hoof care crush against tipping.
2 Transport Position
2.1 Attaching Hoof Care Crush to a Tractor
WARNUNG
To move the hoof care crush with the tractor, the balls of the lower link are first fitted to the
lower link bolts of the RS-Q STATIONARY. Then move the tractor backwards to the
appliance taking care that nobody is in the hazard area, especially between the tractor and
the hoof care crush, raise the lower link until the balls on the lower limb engage. Now just
mount the upper limb and secure.
To note when attaching:
Before attaching the hoof care crush, ensure that the tractor has sufficient front
ballast if required.
When attaching, never step between tractor and hoof care crush, there is a crushing
hazard.
Use suitable bolts with circlips to fit the hoof care crush with the upper and lower link
chain and check for tight fitting in the mounting.
When operating the tractor hydraulics (upper link, lower link), ensure you are in a safe
place with sufficient clearance to hazardous movements, never stand on parts of the
tractor (lower limb etc.) or on the hoof care crush.
With the tractor running, never step between the hoof care crush and the tractor.
Check transport position.

Operating and Servicing Instructions
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Valid as of: 07/2020 –technical changes may be undertaken
2.2 Driving Hoof Care Crush with a Tractor
WARNING
Maintain sufficient distance to electrical high voltage components during transport.
When transporting the appliance on public roads, follow the highway code of your
country and attach the legally required lights or warning signs to the appliance.
When travelling in daylight, two warning signs, on the right and the left, must be
attached to the rear of the hoof care crush, ensuring that the rear lights of the tractor
are not obscured. At night, a lighting bar with complete lighting must be attached
(lights on the right and the left, like the tractor).
Transporting animals with the hoof care crush is absolutely prohibited!
2.3 Removing Hoof Care Crush from the Tractor and Set Down
Proceed as follows to set down the hoof care crush:
WARNING
Drive to level set-down place.
Secure the tractor against rolling (handbrake, chocks).
Lower hoof care crush. When setting down the hoof care crush, ensure that it is set
down so that it cannot tip or slip, especially if it being set down on a raised surface on
pallets etc.
Then release first the upper link, then the lower link.

Operating and Servicing Instructions
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3 Commissioning /Operation
3.1 Appliance View / Main Operating Elements
Item. Designation Item. Designations
01 Subframe with hydraulics 02 Head holder
03 Capture device 04 Drive-out gate
05 Strap arm 06 Motor switch (2x)
07 Control for lifting wall 08 Control for capture device
09 Control for drive-in gate 10 Control for strap arm
11 Control for foot holder L & R 12 Control for foot stretcher 1-4
13 Foot stretcher 1-4 14 Angle grinder holder
15 Knife holder 16 Socket 230V

Operating and Servicing Instructions
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3.2 Safety Instructions before Commissioning the Machine
NOTICE
At first commissioning, you should seek assistance from a person who is experienced
with the appliance and with hoof care.
Do not carry out hoof care immediately after feeding!
WARNING
These instructions must be carefully read and followed before commissioning and
operating the tool.
If the hoof care crush is not to be attached to a tractor, it must always be anchored to
the ground with a ground console!
Ensure adequate ventilation when working.
When working on the hoof care crush when attached to a tractor, the tractor must be
switched off and secured against starting (ignition key removed) and rolling
(handbrake, chocks)
The appliance may only be operated by persons who are familiar with the intended
area of use and with handling cattle.
A general visual check of the hoof care crush should be carried out before use to
identify any possible changes.
Check whether the hoof care crush is set on level ground.
Check the hoof care crush for loose parts (especially bolts) and hanging parts.
Check the hydraulic system for damage, especially hose/lines.
Check strap for wear.
Check the condition of all safety equipment.
Check bolts and tighten if necessary.
The appliance may only be operated with suitable protective measures against
excess contact voltage high. FI-circuit breaker 30mA trip current.
Carry out visual check of electrical equipment for damage.
Check that the last electrical inspection is within the annual interval (annual
inspection of the electrical installation by specialist is required).
In operation with the emergency program, the appliance must be disconnected from
the mains.
Check the working area and ensure that no other unauthorised persons are in the
working area –particularly children.
Use personal protective equipment

Operating and Servicing Instructions
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3.3 Hazard Area / Work Area
3.4 Procedure for Commissioning the Care and Treatment Crush
The hoof care crush must be secured against tipping before every use!
•Version A: Permanent fixture to the ground:
To use the hoof care crush with permanently fixed to the ground, the appliance must
be fixed through the 6 ground anchoring points using 6 suitable bolts (e.g.: Fischer
Anker FBN II 12/20 (16x120) or higher specification). The six ground anchoring points
are located on the underside of the sub-frame. The ground must be suitable for fixing
and be able to support an axial load of at least 20kN.
With appropriate permanent fixing to the ground, the RS-Q Stationary is a stationary
appliance.
•Version B: Connection to towing vehicle:
To use the hoof care crush on a carrier vehicle such as a tractor or loader, there must
be a positive-locking, non-self-releasing connection to the carrier vehicle. The carrier
vehicle must have a tare weight of at least 3,000kg. A positive-locking connection
would be for example the fitting of the tractor hydraulics with upper and lower limb at
the three-point connection provided for that or the locked tool fitting of a loader.
•Version C: Individual Construction
The hoof care crush can be secured against tipping with an individual construction
made by a specialist. The following conditions must be met:
•Only specialist operating personnel are allowed
in the hazard area (location of the hoof care
crush + 2m clearance)
•The operator must ensure that no other
persons are in the hazard area.
Work area

Operating and Servicing Instructions
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-Fixing of the individual construction to the three-point attachment of the hoof
care crush. This is designed for that.
-The construction must be able to bear a force of minimum F3pt = 40,000 N.
Corresponding calculations in evidence of this must be made and retained.
-The construction must be made by a specialist firm or by a person with
appropriate knowledge and skills. The materials used, the quality of the
welded seams and the fitting materials must be suitable for the forces arising.
-The fixing points of the construction on the ground, the wall or other suitable
place must be able to bear the moment or tensile forces arising.
-Rosensteiner GmbH cannot accept any liability for the correct construction!
See Appliance View(s) for the Following Numbers:
1) Set down the RS-Q Stationary as described above and secure against tipping.
2) Take electrical cable from the sub-frame (1) and connect RS-Q Stationary to the mains.
3) Switch on motor switch (6) and tip the tipping wall vertically using the tipping wall control
(7). Beware of escaping hydraulic fluid. Seek medical assistance immediately in the event of
injury through hydraulic escape.
4) Rotate the drive-out gate (4) to the drive-in position using the drive-out gate control (9).
5) Rotate strap arm (5) with the belly strap using the strap arm control (10).
6) Rotate capture gate (3) upwards (drive-out position) using capture device control (8),
rotate head-holder (2) to work position and lock with bolts.
7) Rotate capture gate (3) back down to capture position. Ensure no-one is in the swing area
(danger of injury).
8) Drive animal into the crush, close drive-out gate (4) and loosely close capture gate (3) so
that the head is fixed.
9) Rotate strap arm (5) with belly strap inwards using the strap arm control (10) and wind in
the strap until the limit stop.
10) Tip the table by 45° using the lifting wall control (7).
11) Rotate left and right foot-holders upwards using foot holder control (11).
12) Stretch all four feet using foot stretchers 1-4 (13) using the foot-stretcher control (12).
13) Tip lifting wall to the horizontal using the lifting wall control (07).
14) Carry out hoof care. Wear safety goggles and gloves if using rotary tools.

Operating and Servicing Instructions
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15) When the hoof care is complete, rotate lifting wall 45° upwards, loosen foot stretchers 1-4
and rotate foot holders downwards.
16) Rotate table upward to limit stop, swing strap arm outwards, open capture device and
drive the animal out.
3.5 Emergency Program Connection for External Hydraulics
In case of power failure, the appliance can be hydraulically controlled via the external
connection via a vehicle, e.g., a tractor. The connection is on the right-hand side of the
vehicle.
For emergency operation, switch ballcock and connect
hydraulic hoses according to labelling.
After activation with tractor hydraulics, turn ballcock back.
In operation with emergency program, the appliance must be
disconnected from the mains!
Lever Position
Normal Operation
Tractor Operation
Return
Pressure

Operating and Servicing Instructions
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4 Cleaning
HINWEIS
Follow safety instructions in the safety data sheet of the cleaning agent / disinfectant.
Dispose of waste cleaning water according to the regulations of the country in which
the appliance is being used.
Do not use any cleaning agents or disinfectants that corrode paint, zinc coating or
rubber.
Wear safety goggles.
5 Servicing / Maintenance / Repair
5.1 Safety Instructions
Maintenance work may only be carried out by qualified and trained personnel or by
the manufacturer.
Servicing and maintenance work may only be carried out if there is sufficient lighting
for the work to be completed.
Servicing work may only be carried out when the appliance is switched off.
5.2 Electrical Hazard
Contact with live components.
Effects of electric current on humans.
HAZARD
Adherence to legal regulations for installation, operation, maintenance and inspection
of the electrical equipment.
Only allow work to be carried out by electrical specialists
Have damaged installations repaired immediately by specialists!
Use suitable sockets, plugs and connections
Periodic inspections
Before opening the housings of electrical devices, always switch off the current and
secure against re-connection.
Maintenance personnel must be familiar with all specialist standards and regulations.
Injury through unexpected changes to operational condition.
HAZARD
Check loosened bolt connections for tightness before commissioning
Loosening bolt connections: when opening bolt connections, first loosen them slowly
to allow pressure in the lines to equalise.

Operating and Servicing Instructions
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Opening of drain points with bolted connections: Only remove bolts if the system is
de-pressurised!
The pressure must be completely released before opening pipe connections and pressurised
systems.
5.3 Servicing and Care
The following actions will improve the operational safety and the lifetime of your
appliance:
All joints and grease nipples must be lubricated regularly, and after every wash with a
high-pressure hose.
Check hydraulic oil level from time to time and top up if necessary. Change the oil
one year after first commissioning. Further oil changes every 2 years (also drain the
cylinder).
Original oil: Hydraulic oil HLP10, quantity: 39 litres.
Check bolts (especially on the hydraulic system) after every 5 uses and tighten if
necessary.
NOTICE
Immediately repair or replace damaged parts. Working with damaged parts could be
a hazard to you and to the animal.
Even with correct storage and permitted loading, hoses and hose connection are
subject to natural ageing. This limits the useable lifetime. The useable lifetime of a
hose connection, including any storage times, should not exceed six years. The
storage time should not exceed two years. Compliant with DIN 20 066.
It is recommended that the work area including the foot holders are treated with an
organically decomposable form oil, as this offers good protection against corrosion
and ensures smooth operation of all moving parts.
6 Replacement Parts
NOTICE
If a component of the machine needs to be replaced, original parts must be used.
Replacements for original parts and consumable parts not supplied by the machine’s
manufacturer are also not tested or approved by the manufacturer.
Fitting and/or use of such products could change the constructive properties of the
machine and affect safety.
The manufacturer accepts no responsibility for and kind of damage or ensuing
damage arising from the use of non-original parts and accessories or incorrect fitting
or exchange of original parts and accessories, and the guarantee is nullified.

Operating and Servicing Instructions
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We recommend the use of original parts even after the expiry of the guarantee period
to ensure continuous effective operation of the machine. In the event of a guarantee
claim, please contact your local sales and service partner.
7 Periodic Inspection
NOTICE
The electrical installations of the machine must be inspected annually by an electrical
specialist.

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8 Scope of Delivery / Accessories
Serial Equipment:
Hydraulic drive-out door
Hydraulic head capture device
Hydraulic belly strap tension
Hydraulic lifting wall
Hydraulic foot holder l and r
Hydraulic foot stretcher 1 –4
Toolbox with 3 x sockets, 2 x angle grinder holders und 2 x knife holder
Hydraulic drive 400V / 4.0kW
Emergency program connection for external hydraulics (e.g. of tractor)
Whole construction galvanized and powder-coated