Krone Fortima F 1250 User manual

Original operating instructions
Round baler
Fortima F 1250 (MC)
Fortima F 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
(from serial no.: 932 738)
Order no.: 150 000 135 08 en
20.04.2016

Table of Contents
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CV0
EC Declaration of Conformity
We
Maschinenfabrik Bernard Krone GmbH & Co. KG
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Round Baler
Type: Fortima F 1250, Fortima F 1250 MC
Fortima F 1600, Fortima F 1600 MC
Fortima V 1500, Fortima V 1500 MC
Fortima V 1800, Fortima V 1800 MC
to which this declaration refers is in compliance with the following relevant provisions of:
• EC Directive 2006/42/CE (machines),
• EU Directive 2014/30/EU (EMC). Within the meaning of the Directive the
harmonised standard EN ISO 14982:2009 was taken as a basis.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 20.04.2016
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture:
Machine no.:
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Table of Contents
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1 Table of Contents
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1Table of Contents ................................................................................................................................... 3
2To this Document ................................................................................................................................. 10
2.1 Validity .............................................................................................................................................. 10
2.2 Re-Ordering ...................................................................................................................................... 10
2.3 Further applicable documents .......................................................................................................... 10
2.4 Target group of this document ......................................................................................................... 10
2.5 How to use this document ................................................................................................................ 10
2.5.1 Directories and References ...................................................................................................... 10
2.5.2 Direction Information ................................................................................................................. 11
2.5.3 Term “Machine” ......................................................................................................................... 11
2.5.4 Figures ...................................................................................................................................... 11
2.5.5 Scope of Document ................................................................................................................... 11
2.5.6 Means of representation ........................................................................................................... 11
3Safety ..................................................................................................................................................... 14
3.1 Purpose of Use ................................................................................................................................. 14
3.2 Intended use ..................................................................................................................................... 14
3.3 Service life of the machine ............................................................................................................... 14
3.4 Basic safety instructions ................................................................................................................... 15
3.4.1 Importance of the operating instructions ................................................................................... 15
3.4.2 Personnel qualification .............................................................................................................. 15
3.4.3 Children in danger ..................................................................................................................... 16
3.4.4 Connect the machine to the tractor ........................................................................................... 16
3.4.5 Structural changes to the machine ........................................................................................... 16
3.4.6 Additional equipment and spare parts ...................................................................................... 16
3.4.7 Workstations and passengers ................................................................................................... 16
3.4.8 Operational safety: Technically perfect condition ..................................................................... 17
3.4.9 Danger zones ............................................................................................................................ 18
3.4.10 Keeping safety devices functional ............................................................................................. 20
3.4.11 Personal protective equipment ................................................................................................. 20
3.4.12 Safety signs on the machine ..................................................................................................... 21
3.4.13 Traffic safety .............................................................................................................................. 21
3.4.14 Parking the machine safely ....................................................................................................... 22
3.4.15 Consumables ............................................................................................................................ 22
3.4.16 Dangers associated with the operational environment ............................................................. 22
3.4.17 Sources of danger on the machine ........................................................................................... 23
3.4.18 Dangers associated with certain activities: Climbing up and down .......................................... 24
3.4.19 Dangers associated with certain activities: Work on the machine ............................................ 24
3.4.20 Dangers associated with certain activities: Working on wheels and tyres ................................ 25
3.4.21 Behaviour in hazardous situations and when accidents occur ................................................. 25
3.5 Safety routines ................................................................................................................................. 26
3.5.1 Stopping and securing the machine .......................................................................................... 26
3.5.2 Supporting lifted machine and machine parts securely ............................................................ 26
3.5.3 Coupling the machine safely ..................................................................................................... 27
3.5.4 Uncoupling the machine safely ................................................................................................. 27
3.5.5 Preparing the machine for repair, maintenance and adjustment work ..................................... 28
3.5.6 Starting the machine safely ....................................................................................................... 28

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3.6 Safety stickers on the machine ........................................................................................................ 29
3.6.1 Position and meaning of the safety stickers on the machine .................................................... 29
3.6.2 Re-Ordering Safety Labels and Information Labels .................................................................. 46
3.6.3 Attaching Safety Labels and Information Labels ...................................................................... 46
3.6.4 Contact ...................................................................................................................................... 46
3.7 Safety Equipment ............................................................................................................................. 47
3.7.1 Parking Brake ............................................................................................................................ 47
3.7.2 Attaching the safety cable ......................................................................................................... 48
3.7.3 Parking Support ........................................................................................................................ 49
3.7.4 Wheel chocks ............................................................................................................................ 50
3.7.5 Stop Points ................................................................................................................................ 51
3.7.6 Shut-off valve for tailgate .......................................................................................................... 52
3.7.7 Step for working on the linkage ................................................................................................. 53
3.8 Identification Plate ............................................................................................................................ 54
3.9 Information Required for Questions and Orders .............................................................................. 54
4Technical data ....................................................................................................................................... 55
4.1 Consumables ................................................................................................................................... 60
4.2 Ambient Temperature....................................................................................................................... 60
5Commissioning ..................................................................................................................................... 61
5.1 Before initial start-up ........................................................................................................................ 61
5.2 Assembling the bale ejector ............................................................................................................. 67
5.3 Adjusting the drawbar height ............................................................................................................ 72
5.4 PTO shaft ......................................................................................................................................... 75
5.4.1 Attaching the guard cup for universal shaft .............................................................................. 75
5.4.2 Mounting the PTO shaft on the machine side ........................................................................... 76
5.4.3 Length adjustment ..................................................................................................................... 79
5.5 Hose holder assembly ...................................................................................................................... 80
5.6 Net brake .......................................................................................................................................... 81
5.7 Attaching the Triangle Spotlights ..................................................................................................... 81
6Start-up .................................................................................................................................................. 82
6.1 Connect the machine to the tractor .................................................................................................. 83
6.2 Hydraulics ......................................................................................................................................... 84
6.2.1 Special Safety Instructions ........................................................................................................ 84
6.2.2 Connecting the hydraulic lines .................................................................................................. 85
6.3 Hydraulic brake (Export) .................................................................................................................. 87
6.4 Hydraulic brake (auxiliary brake) ...................................................................................................... 87
6.4.1 Install the PTO shaft .................................................................................................................. 88
6.5 Compressed Air Connections for the Compressed Air Brake .......................................................... 90
6.6 Electrical connections....................................................................................................................... 91
6.7 Connecting KRONE BETA II Terminal ............................................................................................. 92
6.8 Connecting KRONE ISOBUS-Terminal ........................................................................................... 94
6.9 Connecting External ISOBUS-Terminal ........................................................................................... 98
6.10 Connecting the Joystick ................................................................................................................... 99
6.11 Using the safety chain .................................................................................................................... 102
7KRONE Medium Operation Panel ..................................................................................................... 104
7.1 Overview ........................................................................................................................................ 104
7.2 Switching Operation Panel ON/OFF .............................................................................................. 105
7.3 Net Tying / Twine Tying.................................................................................................................. 105

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7.3.1 Selecting Net Tying or Twine Tying ........................................................................................ 105
7.3.2 Setting the Number of Net Layers ........................................................................................... 106
7.3.3 Setting the Number of Twine Wraps ....................................................................................... 107
7.4 Operating Bale Counter ................................................................................................................. 108
7.5 Switching between Zero Setting of Blades Operation and Pick-up Operation .............................. 109
7.6 Displaying Baling Pressure ............................................................................................................ 110
7.7 Starting Tying ................................................................................................................................. 111
7.8 Testing Sensors for Bale Firmness ................................................................................................ 113
8KRONE Terminal BETA II ................................................................................................................... 114
8.1 ISOBUS Shortcut Button not Available .......................................................................................... 114
8.2 Switching Terminal On or Off ......................................................................................................... 115
8.3 Display Design ............................................................................................................................... 116
8.3.1 Status Line .............................................................................................................................. 117
8.3.2 Keys ........................................................................................................................................ 118
8.3.3 Main Window ........................................................................................................................... 118
8.4 Switching Between the Terminals .................................................................................................. 120
9KRONE ISOBUS Terminal .................................................................................................................. 121
9.1 General Information on ISOBUS .................................................................................................... 121
9.2 ISOBUS Shortcut Button ................................................................................................................ 122
9.3 Touch Sensitive Display ................................................................................................................. 123
9.4 Switching Terminal On or Off ......................................................................................................... 124
9.5 Display Design ............................................................................................................................... 125
9.5.1 Status Line .............................................................................................................................. 126
9.5.2 Keys ........................................................................................................................................ 127
9.5.3 Main Window ........................................................................................................................... 127
9.6 Switching Between the Terminals .................................................................................................. 129
10 Foreign Terminal ISOBUS ................................................................................................................. 130
10.1 General Information on ISOBUS .................................................................................................... 130
10.2 ISOBUS Shortcut Button not Available .......................................................................................... 131
10.3 Deviating Functions from KRONE ISOBUS Terminal .................................................................... 131
11 Terminal – Machine Functions .......................................................................................................... 132
11.1 General Information on Functioning of Machine and Terminal ...................................................... 132
11.2 Calling Working Screen .................................................................................................................. 133
11.3 Operating Machine Functions ........................................................................................................ 134
11.3.1 Setting Bale Diameter ............................................................................................................. 135
11.3.2 Setting Baling Pressure........................................................................................................... 136
11.4 Operating Machine via Joystick ..................................................................................................... 137
11.4.1 Auxiliary Functions (AUX) ....................................................................................................... 137
11.4.2 Auxiliary assignment of a joystick ........................................................................................... 138
12 Terminal – Menus ............................................................................................................................... 140
12.1 Menu Structure ............................................................................................................................... 140
12.2 Calling up the menu level ............................................................................................................... 142
12.3 Calling Working Screen .................................................................................................................. 142
12.4 Selecting Menu ............................................................................................................................... 143
12.5 Changing the value ........................................................................................................................ 145
12.6 Calling and Saving Machine Settings............................................................................................. 146
12.6.1 Icons for Settings in the Menus ............................................................................................... 146
12.7 Menus in the Terminal .................................................................................................................... 147

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12.7.1 Menu 1 “Number of Net Layers“ (Net Tying)........................................................................... 147
12.7.2 Menu 2 “Number of Twine Layers” (Twine Tying) .................................................................. 148
12.7.3 Menu 3 “Pre-signalling” ........................................................................................................... 149
12.7.4 Menu 4 “Tying Start Delay” (net tying) .................................................................................... 150
12.7.5 Menu 4 “Tying Start Delay” (twine tying) ................................................................................. 151
12.7.6 Menu 7 “Sensitivity Direction Display“ .................................................................................... 152
12.7.7 Menu 8 “Selection Type of Tying” (for version with net tying and twine tying) ....................... 153
12.7.8 Menu 9 “Correction Filling“ (Fortima V 1500 (MC))Menus: Correction Filling ........................ 154
12.7.9 Menu 10 “Manual Operation” (Net Tying) ............................................................................... 155
12.7.10 Menu 10“Manual Operation (Twine Tying) ............................................................................. 156
12.7.11 Menu 13 “Counters” ................................................................................................................ 158
12.7.12 Menu 13-1 “Customer Counter” .............................................................................................. 159
12.7.13 Menu 13-2 “Total Counter“ ...................................................................................................... 160
12.7.14 Menu 14 “ISOBUS Settings .................................................................................................... 161
12.7.15 Menu 14-1 “Diagnostics Auxiliary (AUX)” ............................................................................... 162
12.7.16 Menu 14-3 “Setting Background Colour .................................................................................. 163
12.7.17 Menu 14-5 “Configurate TIM Software (for version with “TIM”) .............................................. 164
12.7.18 Menu 14-9 “Switching Between the Terminals” ...................................................................... 165
12.7.19 Menu 15 “Settings” .................................................................................................................. 166
12.7.20 Menu 15-1 “Sensor Test” ........................................................................................................ 167
12.7.21 Menu 15-2 “Actuator Test” ...................................................................................................... 170
12.7.22 Menu 15-5 “Software Information” .......................................................................................... 172
12.7.23 Menu 15-6 “Technician Level” ................................................................................................ 173
12.8 Messages ....................................................................................................................................... 174
12.8.1 Alarm Message Occurs ........................................................................................................... 174
12.8.2 Notes and alarm messages .................................................................................................... 175
12.8.3 Physical messages ................................................................................................................. 179
12.8.4 Alarms ..................................................................................................................................... 180
12.8.5 Acoustic warnings ................................................................................................................... 181
13 Driving and Transport ........................................................................................................................ 182
13.1 Preparations for road travel ............................................................................................................ 183
13.1.1 Raise the pick-up .................................................................................................................... 183
13.1.2 Checking the parking support ................................................................................................. 184
13.1.3 Checking the lighting system .................................................................................................. 184
13.2 Parking ........................................................................................................................................... 185
13.2.1 Secure Machine with Wheel Chocks ...................................................................................... 185
13.2.2 Lowering the parking support .................................................................................................. 186
13.2.3 Disconnecting the PTO shaft from the tractor ......................................................................... 186
13.2.4 Disconnecting the supply lines ................................................................................................ 187
13.3 Preparing the machine for transportation ....................................................................................... 188
13.3.1 Securing side guard ................................................................................................................ 188
14 Operation ............................................................................................................................................. 191
14.1 Settings Before Starting Work ........................................................................................................ 192
14.2 Travelling speed ............................................................................................................................. 193
14.3 Filling the Bale Chamber ................................................................................................................ 194
14.3.1 Installing additional discharge plates in the tailgate ................................................................ 195
14.4 Wrapping and Depositing Bales ..................................................................................................... 196
14.5 After Baling ..................................................................................................................................... 196
14.6 Splash guard .................................................................................................................................. 197

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14.7 Pick-up ........................................................................................................................................... 198
14.7.1 Default Setting (Working Height Setting) ................................................................................ 198
14.7.2 Shear Screw for Pick-up Drive ................................................................................................ 200
14.8 Roller crop guide ............................................................................................................................ 201
14.9 Adjusting the baffle plate ................................................................................................................ 202
14.10 Setting Baling Pressure .................................................................................................................. 203
14.11 Cutting system ................................................................................................................................ 205
14.11.1 General Aspects ...................................................................................................................... 205
14.11.2 Cutting length .......................................................................................................................... 206
14.11.3 Zero Setting of Blades............................................................................................................. 209
14.11.4 Blade Quick-Fit Device............................................................................................................ 211
14.11.5 Adjust blade control shaft ........................................................................................................ 213
14.12 Removing the Crop Blockages in the Crop Collection Area .......................................................... 215
14.12.1 Crop blockage under feed rotor/cutting rotor .......................................................................... 215
14.12.2 Crop blockage at pick-up ........................................................................................................ 219
14.13 Reversing ....................................................................................................................................... 220
14.14 Assembly and disassembly of the bale ejector .............................................................................. 222
14.15 Floor conveyor chain ...................................................................................................................... 224
14.16 Operating TIM (Tractor Implement Management) ......................................................................... 225
14.16.1 Function of TIM ....................................................................................................................... 225
14.16.2 TIM displays in the main window ............................................................................................ 225
14.16.3 TIM function key ...................................................................................................................... 226
14.16.4 Activating TIM functions .......................................................................................................... 227
14.16.5 Reactivating TIM functions ...................................................................................................... 227
14.16.6 Deactivating TIM functions ...................................................................................................... 227
14.17 Double Twine Tying (Medium Operation Panel) ............................................................................ 228
14.17.1 Overview ................................................................................................................................. 228
14.17.2 Function of Tying ..................................................................................................................... 229
14.17.3 Setting the tying twine in place ............................................................................................... 230
14.18 Quadruple Twine Tying (operation terminal Beta, ISOBUS terminal) ............................................ 234
14.18.1 Overview ................................................................................................................................. 234
14.18.2 Function of Tying ..................................................................................................................... 235
14.18.3 Setting the tying twine in place ............................................................................................... 236
14.19 Net Wrapping ................................................................................................................................. 242
14.19.1 Net wrapping parts .................................................................................................................. 242
14.19.2 Inserting Net Roll ..................................................................................................................... 243
15 Settings ............................................................................................................................................... 247
15.1 Tying unit ........................................................................................................................................ 248
15.1.1 Setting the Twine Brake .......................................................................................................... 248
15.1.2 Adjusting the twine brake ........................................................................................................ 249
15.1.3 Loosening the twine brake ...................................................................................................... 250
15.1.4 Adjusting the idler roller........................................................................................................... 251
15.1.5 Adjusting the sensor ................................................................................................................ 251
15.1.6 Adjusting the net brake ........................................................................................................... 252
15.1.7 Adjusting the additional net brake ........................................................................................... 253
15.1.8 Loosening the net brake.......................................................................................................... 254
15.1.9 Net spreader ........................................................................................................................... 254
15.1.10 Adjusting the Magnetic Coupling (in Case of Twine Wrapping).............................................. 255
15.2 Central chain lubrication system .................................................................................................... 256

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15.2.1 Display Central Chain Lubrication System .............................................................................. 259
15.3 Adjusting the Automatic Floor Conveyor Stop ............................................................................... 261
15.3.1 Adjusting the switching time .................................................................................................... 262
16 Maintenance ........................................................................................................................................ 263
16.1 Spare Parts .................................................................................................................................... 263
16.2 Overview ........................................................................................................................................ 264
16.3 Setting Tailgate Lock ...................................................................................................................... 265
16.3.1 Setting Lock Hook Stop........................................................................................................... 266
16.4 Setting Cutting Blade of Net Tying Device ..................................................................................... 267
16.4.1 Adjusting the cutting blades of the net wrap system ............................................................... 267
16.5 Setting Scraper to Spiral Roller ...................................................................................................... 268
16.6 Setting Spring Rail (with “Operation Panel Medium” Version) ....................................................... 269
16.7 Setting Baling Pressure Indicator (with “Operation Panel Medium” Version) ................................ 270
16.7.1 Aligning Both Baling Pressure Indicators to Each Other ........................................................ 270
16.7.2 Setting Baling Pressure Indicator with Closed Tailgate .......................................................... 271
16.8 Grinding blades .............................................................................................................................. 272
16.9 Position of the Sensors .................................................................................................................. 273
16.10 Setting the sensors ......................................................................................................................... 277
16.10.1 Sensor B4 Net Tying Stop (with “Operation Panel Medium” Version) .................................... 278
16.10.2 Sensor B5/B6 Filling Display (for “Operation Panel Medium” Version) .................................. 279
16.10.3 Sensors B9/B10 Setting Baling Pressure (Fortima F 1250 (MC)/F 1600 (MC)) ..................... 280
16.10.4 Setting Sensor B9/B10 Bale Diameter (Fortima V 1500 (MC)/V 1800(MC)) .......................... 281
16.10.5 Setting Sensor B14/B15 Bale Chamber Opened/Bale Ejection (for “TIM” version) ............... 282
16.10.6 Sensor B30 Blade Monitoring (for version with “Cutting unit MC”) ......................................... 283
16.10.7 Sensor B31 Engine Central Position ....................................................................................... 284
16.10.8 Diagnostics Power Supply Voltage ......................................................................................... 285
16.11 Tightening torques .......................................................................................................................... 286
16.11.1 Metric Thread Screws with Control Thread............................................................................. 286
16.11.2 Metric Thread Screws with Fine Thread ................................................................................. 287
16.11.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................. 287
16.12 Drawbar .......................................................................................................................................... 288
16.12.1 Hitches on the Drawbar........................................................................................................... 288
16.13 Main gearbox .................................................................................................................................. 289
16.13.1 Oil Level Check and Oil Change on Main Gearbox ................................................................ 289
16.13.2 Time Intervals for Oil Level Check and Oil Change on the Gearboxes .................................. 290
16.14 Drive chains .................................................................................................................................... 291
16.14.1 Tensioning the Drive Chains ................................................................................................... 291
16.15 Cleaning the Tensioning Arm Floor Conveyor Rear ...................................................................... 298
16.16 Shortening the floor conveyor chain ............................................................................................... 299
16.17 Tyres............................................................................................................................................... 301
16.17.1 Checking and maintaining tyres .............................................................................................. 302
16.17.2 Tyre Pressure .......................................................................................................................... 303
16.18 Brakes ............................................................................................................................................ 305
16.18.1 Checking the brake setting ..................................................................................................... 305
16.18.2 Adjusting the cam brake.......................................................................................................... 306
16.19 Changing Blades ............................................................................................................................ 309
16.20 Grinding Blades .............................................................................................................................. 314
16.21 Maintenance – brake system (special equipment) ......................................................................... 315
16.21.1 Coupling heads (non-interchangeable) ................................................................................... 316

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16.21.2 Air filter for pipelines ................................................................................................................ 317
16.21.3 Compressed-air reservoir........................................................................................................ 318
16.22 Hydraulics ....................................................................................................................................... 319
16.22.1 Shut-off valve for tailgate ........................................................................................................ 320
16.22.2 Control block ........................................................................................................................... 321
16.22.3 Emergency Manual Activation Electromagnetic Valves (MC Cutting System) ....................... 322
16.22.4 Replacing the Hydraulic Oil Filter ............................................................................................ 323
17 Maintenance – lubrication ................................................................................................................. 325
17.1 Special Safety Instructions ............................................................................................................. 325
17.2Lubricants ....................................................................................................................................... 326
17.3 General aspects ............................................................................................................................. 326
17.4 Lubricating the cardan shaft ........................................................................................................... 326
17.5 Lubrication points ........................................................................................................................... 327
17.5.1 Chain Lubrication System ....................................................................................................... 333
18 Placing in Storage .............................................................................................................................. 334
18.1 At the End of the Harvest Season .................................................................................................. 334
18.2 Before the Start of the New Season ............................................................................................... 335
18.2.1 Maintenance work before the beginning of the new season................................................... 336
18.2.2 Venting the overload coupling on the PTO shaft .................................................................... 337
19 Malfunctions - Causes and Remedies .............................................................................................. 338
19.1 Special Safety Instructions ............................................................................................................. 338
19.2 General malfunctions ..................................................................................................................... 339
19.3 Malfunctions on the central chain lubrication system ..................................................................... 342
19.4 Error Messages of KRONE Operation Terminal ............................................................................ 343
20 Disposal of the machine .................................................................................................................... 344
20.1 Disposal of the machine ................................................................................................................. 344
21 Appendix ............................................................................................................................................. 345
21.1 Diagram .......................................................................................................................................... 345
21.2 Circuit Diagram ............................................................................................................................... 347
22 Index .................................................................................................................................................... 348
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To this Document
10
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2 To this Document
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2.1 Validity
These operating instructions are valid for round balers of types:
Fortima F 1250 (MC)
Fortima V 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
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2.2 Re-Ordering
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If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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Part designation
Document type
Universal shaft
Operating instructions
Operation terminal Beta
Operating instructions
CCI terminal (optional)
Operating instructions
WTK joystick (optional)
Operating instructions
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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