Rosensteiner BULL TOP S User manual

Operation manual Hoof trimming crush Bull Top - 1 of 13 -
Status 05/2022 –subject to technical modifications
OPERATION AND MAINTENANCE MANUAL
LIST OF SPARE PARTS
TRANSFER DOCUMENT
Hoof trimming crush
BULL TOP S
BULL TOP M
Please read carefully before initial commissioning!
Should be kept for future use!
Status: 05/2022
Serial number:
Purchase date:

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TABLE OF CONTENTS
Table of contents............................................................................................................................................................................... 2
1. Introduction ............................................................................................................................................................................... 3
1.1. About this product.............................................................................................................................................................. 3
1.2. Proper use ......................................................................................................................................................................... 3
1.3. Selected examples of improper use................................................................................................................................... 3
1.4. EU- Declaration of conformity............................................................................................................................................ 4
1.5. Warranty ............................................................................................................................................................................ 4
1.6. Technical specifications..................................................................................................................................................... 4
1.7. Type label .......................................................................................................................................................................... 5
1.8. Structure and scope of the operation manual.................................................................................................................... 5
1.8.1. Structure........................................................................................................................................................................ 5
1.8.2. Target group.................................................................................................................................................................. 5
1.8.3. Changes to this operation manual................................................................................................................................. 5
1.8.4. Storage of this operation manual................................................................................................................................... 5
1.8.5. Spatial limits .................................................................................................................................................................. 5
1.8.6. Time limits ..................................................................................................................................................................... 5
1.8.7. Explanation of the information and safety instructions................................................................................................... 6
1.8.8. Pictograms in the operation manual and on the machine.............................................................................................. 6
2. Transportation........................................................................................................................................................................... 7
2.1. Attaching a hoof trimming crush to a traction engine........................................................................................................ 7
2.2. Transporting a hoof trimming crush using a traction engine .............................................................................................. 7
2.3. Removing a hoof trimming crush from a traction engine and setting it down..................................................................... 7
3. Commissioning / Operation...................................................................................................................................................... 8
3.1. Device overview / main controls......................................................................................................................................... 8
3.2. Safety instructions before commissioning.......................................................................................................................... 8
3.3. Procedures for the commissioning of the hoof trimming crush .......................................................................................... 9
3.4. Commissioning and operating the headgate.................................................................................................................... 10
3.5. Animal protection / natural motion sequences................................................................................................................. 11
4. Cleaning................................................................................................................................................................................... 11
5. Maintenance / Service / Repairs............................................................................................................................................. 12
5.1. Safety information............................................................................................................................................................ 12
5.2. Electrical hazards............................................................................................................................................................. 12
5.3. Maintenance and care ..................................................................................................................................................... 12
6. Spare parts............................................................................................................................................................................... 13
7. Recurring inspections............................................................................................................................................................. 13
8. Scope of delivery / accessories ............................................................................................................................................. 13

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1. INTRODUCTION
1.1. ABOUT THIS PRODUCT
You have bought the Rosensteiner hoof trimming crush "BullTop", work equipment with pioneering technology for the trimming of
animal hooves. The hoof trimming crush serves for periodic, expert and economic hoof trimming in a posture which is ergonomic,
functional and fatigue-proof for the carer.
The hoof trimming crush is generally referred to as work equipment in this operation manual.
The work equipment and its fittings are in accordance with the state of the art at the time of placing on the market.
However, residual risks exist. Inasfar as possible, we have constructively reduced the risks to health which are
associated with these hazards.
This document contains important information and serves as a guideline for safe operation inclusive of all activities
which are necessary for operation, such as handling, maintenance or service. Through its observance, you will be
able to avoid dangers and to increase the lifetime of the work equipment. It is prohibited for the customer to change
it.
The documentation of the individual subcontractors, and especially the information and details contained therein, is
fully valid and are to be observed.
The manufacturer does not accept any liability for damages that arise from failure to comply with details and
information contained in the manuals, or from improper usage.
We compiled the documentation with great care. However, it may contain minor deviations. Please inform us of
these.
CAUTION
Unauthorized modifications (structural, functional or procedural) and the use of components and auxiliary
components on the work equipment exclude the liability of the manufacturer.
WARNING
Intended alterations, changes to the work equipment described, require a further analysis of the dangers and an
evaluation of the risks! Original spare parts and accessories are designed especially for this work equipment. We
particularly emphasize that original parts and accessories which are neither specified nor supplied by us are also
neither tested nor released by us. The fitting and/or usage of such products may negatively change or influence the
given constructive characteristics of your work equipment. The manufacturer accepts no liability whatsoever for
damage caused by the use of non-original parts and accessories.
1.2. PROPER USE
The hoof trimming crush Bull Top is intended solely for the trimming of animal hooves.
The hoof trimming crush is suitable for bovine animals from 700-1500 kg maximum.
Any operation which deviates from "the intended use" is an improper use and therefore prohibited. This is also valid for components
of this work equipment.
1.3. SELECTED EXAMPLES OF IMPROPER USE
−Any usage that deviates from the "intended use" or which goes beyond the defined scope of utilization.
−Operation of the work equipment that is not in compliance with the requirements of the safety and risk aspects and with full
observance of the operation manual. This is also valid for malfunctions which arise as a result of defective, improper or
unauthorized work on/with the work equipment.
−Each alteration, bypassing or shutting off of fittings on the work equipment which serve the proper functioning and the active
and passive safety.
−Operation of the work equipment in a non-perfect condition technically.
−Failure to remedy faults that impair the safety before using the work equipment.
−Use of inappropriate auxiliary equipment and tools.
As a general principle, the manufacturer shall not be liable for damage resulting from improper use.

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1.4. EU- DECLARATION OF CONFORMITY
Manufacturer and responsible for documentation:
ROSENSTEINER
Landmaschinenbau GmbH
Hermesstraße 2b
A-4595 Waldneukirchen
Phone [phone]
hereby declares that the machine described in the accompanying operation manual:
Type:
Bull Top S
Bull Top M
Description:
Hoof trimming crush Bull Top
Brand:
Rosensteiner
is in accordance with the provisions of Directive 2006/42/EU (for Machinery).
Steinbach, February 28st 2017
Andreas Rosensteiner, owner
1.5. WARRANTY
The company Rosensteiner Landmaschinenbau GesmbH assumes warranty under the following terms and conditions:
1) The warranty includes the function and quality of the device. The warranty does not cover wear and tear.
2) Time of warranty is 1 year from the day of delivery to the customer. All warranty claims received within the warranty period by
the retailer or in the plant, Hermesstraße 2b, A-4595 Waldneukirchen, shall be processed.
3) Warranty claims must be submitted immediately to the retailer or manufacturer if defects appear in the material or in the
workmanship during the warranty period.
4) The retailer must be shown the defective device or part. A subsequent repair or replacement may only take place in agreement
with Rosensteiner. Expenses made without explicit consent will not be covered by the manufacturer. Defective parts are to be
stored with the retailer as agreed upon, or sent to Rosensteiner. The customer must bring the device to the retailer free of
carriage charges.
5) No warranty claims will be considered if the device is damaged or destroyed by force majeure. Note: Warranty claims will lapse
in the case of damages as a result of improper handling, overload, attachment to oversized carrier vehicles or non-
implemented maintenance and care!
6) Warranty claims shall only be processed when the contract of purchase, invoice or delivery note and the device number are
submitted together with the device.
7) In fulfilling the warranty, the device will be repaired or exchanged for a functional equivalent.
8) Further claims, in particular damages and loss in any form whatsoever which are the result of device usage, are excluded.
9) If a replacement is made by us in accordance with this warranty, warranty claims against the retailer as the seller will be
eliminated.
1.6. TECHNICAL SPECIFICATIONS
Machine type
Hoof trimming crush Bull Top
Dimensions
2,15x0,80x1,80m (L/B/H)
2,15x0,90x1,80m (L/B/H)
Recommended animal size
700.1500 kg
Dead weight
548-580 kg
Attachment
3-point hauler support Cat II
Cushioning
Rubber mat foam underlay
Drive via
230V
Surface
Galvanized

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1.7. TYPE LABEL
The type label is placed on the left red cover plate and contains the type designation and the year of construction!
1.8. STRUCTURE AND SCOPE OF THE OPERATION MANUAL
1.8.1. Structure
This operation manual was created in accordance with the Directive 2006/42/EU and the resulting regulation MSV 2010,
implemented in Austria. The operation manual in its present form will support you in getting to know the technical details of the
machine, in operating the machine properly and safely, in maintaining it and in using it in the intended fields of application.
1.8.2. Target group
The operation manual is aimed at those people who are familiar with a traction engine, with the attachment of additional devices,
with the transport of attachment devices using a traction engine, the commissioning and operation of these, and who possess the
appropriate qualifications for their jobs and functions, i.e. those people who can evaluate the jobs and possible dangers because of
their professional training, knowledge and experience.
Each person who is involved with work on the machine –e.g. operation, maintenance, transport –must:
−have read and understood this operation manual before working with the machine,
−observe the contained instructions and safety information.
1.8.3. Changes to this operation manual
The present operation manual describes the condition of the work equipment at the time of creation of the operation manual.
1.8.4. Storage of this operation manual
This operation manual must always be stored at the place of action of the work equipment and must be readily accessible for all
people using the work equipment! If this operation manual gets lost, please request a replacement from your retailer. If you sell
your machine, please remember to include the operation manual. It is a statutory component of your machine. You can also find the
operation manual on our homepage www.rosensteiner.at
1.8.5. Spatial limits
This machine is designed for mobile operation at different places of use.
1.8.6. Time limits
Because of the stress on the work equipment, attention must be paid to the durability of the components used, with regards to
reliability, breakdown susceptibility and their operating limits. The following phases of life are not dealt with in this operation manual:
−Manufacture and transport (to the customer / user)
−Maintenance work on the work equipment and its components in workshops
−Work which requires the competence of the operator (welding work, electrical work,...)

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1.8.7. Explanation of the information and safety instructions
Useful additional information in continuous text is marked with accompanying info button.
SIGNAL WORD
Type and source of danger and the accompanying risks!
Possible consequences for people, machine parts, tools and work piece –residual risk!
−Measures to avoid danger to life and limb and to reduce the residual risk.
SIGNAL WORD
Explanation
NOTE
Warns against a potentially dangerous situation in which the unit or something in its environment could be
damaged.
CAUTION
Warns against a potentially dangerous situation which could lead to light bodily harm or damage to property.
WARNING
Warns against a potentially dangerous situation which could lead to severe bodily harm or death.
DANGER
Warns against an imminent danger which will lead to severe bodily harm or death.
1.8.8. Pictograms in the operation manual and on the machine
Never enter the danger zone between the attachment and the machine!
Danger of crushing!
Read and observe the operation manual and safety information before commissioning the machine!
Turn the motor off before repair, maintenance and cleaning work and pull out the plug!
Keep sufficient distance from the electric high voltage line!
Machine with wheel chocks before uncoupling or setting down!
Avoid uneven surfaces and slopes where the device could slip, tip or fall over!
Before maintenance and repair work, switch off the motor and remove the key!
Beware of fluid escaping under high pressure. Please observe the information in the technical manual!

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2. TRANSPORTATION
2.1. ATTACHING A HOOF TRIMMING CRUSH TO A TRACTION ENGINE
WARNING
To transport the hoof trimming crush with the tractor, it is necessary to mount a three-point hitch as
additional equipment. This three-point frame is tool-free mounted to the headgate.
CAUTION: The three-point hitch Art. No. 81400 is only suitable for transporting devices and NOT
for road transports!
To be observed while attaching:
Make sure that there is nobody in the danger zone, in particular between the tractor and the
hoof trimming crush.
Before attaching the hoof trimming crush, make sure that the tractor has enough frontal
weight.
Never enter the danger zone between the attachment and the machine! Danger of crushing!
Use suitable security bolts to mount the hoof trimming crush with the lower / upper link
support and check for a tight fit in the suspension.
While operating the tractor hydraulics (upper link, lower link), ensure a secure position with
sufficient distance from dangerous movements, under no circumstances stand on parts of
the tractor (lower link, ...) or on the hoof trimming crush.
Do not step between the hoof trimming crush and the tractor when the traction engine is
running.
Check transportation position. The front foot holders must be turned inwards and all safety
ropes must be fastened tightly by the clam bollards.
2.2. TRANSPORTING A HOOF TRIMMING CRUSH USING A TRACTION ENGINE
WARNING
−Watch out for sufficient distance from the electric high voltage line during transport.
−When transporting the device on public roads, please observe the road traffic regulations of your country and affix
the lights or warning signs to the device as prescribed by law.
−For day use, two warning lights must be affixed on the left and right rear of the hoof trimming crush in such a
manner that the rear lighting of the hauler is not covered. For night use, a light rail with complete element
illumination (lights left and right as on the hauler) must be affixed to the rear of the hoof trimming crush.

2.3. REMOVING A HOOF TRIMMING CRUSH FROM A TRACTION ENGINE AND SETTING IT DOWN
WARNING
Proceed as follows for the set-down of the hoof trimming crush:
−Drive on to a level storage area.
−Secure the tractor against rolling (hand brake, brake wedge).
−Lower the hoof trimming crush. When setting down the hoof trimming crush, make sure that it is tip- and slip
safe, especially when it is to be set down at an elevation on scales, pallets etc.
−Free the upper link chain first, then the lower link chain.

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3. COMMISSIONING / OPERATION
3.1. DEVICE OVERVIEW / MAIN CONTROLS
Pos. Description Pos. Description
1 dirt protection mat 12 front foot winch right complete
2 knee strap shaft 13 chest strap
3 back foot gate 14 locking bow
4 pressure roller handle 15 shank chains holder + release lever
5 back foot shaft 16 chest strap roller
6 shank chains left and right
7 bottom traverse Headgate:
8 knee chain 17 operating lever open/close
9 chest strap winch 18 adjusting lever for automatic mode
10 base frame 19 spring tensioning lever
3.2. SAFETY INSTRUCTIONS BEFORE COMMISSIONING
NOTE
At the initial operation, please ask a person for assistance, who has already experience in hoof trimming and knows the
device.
Do not carry out hoof trimming straight after feeding!
WARNING
Read the operation manual carefully before commissioning the working device and strictly follow the instructions.
The device may only be operated by persons who are familiar with the intended application area and used to the handling
of cattle.
Make a general visual inspection of the hoof trimming crush for possible alterations before using it.
Check whether the hoof trimming crush is positioned on an even and firm surface.
Check the hoof trimming crush for loose or pendent parts (especially fittings).
Check the hydraulic system for damages, especially the transmission lines / tubing.

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Check belts for wear and tear.
Check the condition of all protection devices
Check screw connections and tighten if necessary.
The device may only be operated with suitable protection measures against too high touch voltage. FI-switch 30mA trigger
voltage.
Visually inspect electrical equipment for damages.
Check whether the electric inspection is within the year interval (yearly inspection of the electric installation by experts is
required).
Inspect the work space and make sure that no unauthorized person is in the work space –pay special attention to
children.
Use personal protective equipment!
3.3. PROCEDURES FOR THE COMMISSIONING OF THE HOOF TRIMMING CRUSH
1) Position the hoof trimming crush on an even, slip-resistant surface (no mounting necessary) at an easily accessible area.
2) Open the rear gate and close the front gate on which the catching bow is mounted (only at Bull Top)
Open the headgate and choose manual or automatic mode as required.
3) Hang the loose chain ends to the crush and make sure that they nor touch the floor neither hinder the animal when it is led into
the crush.
4) Turn the front foot winch far enough outwards that it is placed outside of the base frame.
5) Remove the chest strap from the interior area of the crush or take it off the deflection pulley and place it in the center of the crush
flat across the bottom of the crush.
6) If necessary, move the locking strut (accessory) downwards in order to avoid a jinking of the animal.
7) It is recommended to lead the animal into the hoof trimming crush via a passageway.
8) Activate the catching device (or automatic operation). The animals‘ shoulders should be close to the frame for the neck. Check if
the head is safely held in place.
9) Put on the knee chain horizontally at the height of the knee joint, fasten moderately and attach it to the corresponding hook.
10) Putting on the chest strap –starting at the rear side of the animal: Lead the chest strap behind the front feet via the deflection
pulley to the tensioning pulley. Thread the strap and tighten it clockwise with the crank shaft.
11) Put on the shank chains by leading them left and right between udder and shank to the front and firmly attach the chains to the
chain fixing bracket.
12) Fastening the back foot:
Fasten the foot with the joint strap above the ankle joint and lift it with the upper crank handle to the desired operating height, so
you can trim by using the Dutch method. Additionally, fasten the lower part of the foot with the lower back foot winch when using an
angle grinder.
13) Fastening the front foot:
Caution: Only work on a front foot when the back foot of the same side is safely fastened by the rope. Fasten the rope for the front
foot between the claw and the dew claw. Move the front foot winch inwards until the center of the shaft is behind the foot. Attach
the rope to the winding shaft and tighten it until the claw is slightly turned outwards.
Turn the front foot winch outwards until the claw is outside the main frame and therefore easily accessible.
Caution: Do not overstretch the joints of the animal! Make sure that the locking mechanism has properly snapped in. The rope can
be removed by turning back the crank handle and loosening the rope. Perform hoof trimming.

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14) Tighten the joint strap by using the knee strap shaft (2). Tighten the lower part of the
foot by using the back foot shaft (5). Pay close attention to the proper winding of the rope.
The foot should rest approx. at the center of the shaft. Perform hoof trimming.
15) After hoof trimming:
Loosen the shank chains. If they are loaded, turn the dropping lever until the chain is
dropping down. Put the loose chain end back alongside the chain in order to avoid the
risk of injury.
Caution: Keep your hand off the chain! Now open the chest strap. Emergency
lowering –if necessary the shank chains at the back can be lowered by using the knee
strap shaft.
16) Open the safety gear –the animal can leave the hoof trimming crush.
For Bull Top only
In case the animal is too big to fit through the safety catch, open front gate. If the animal
lays down in the crush, remove the cross chain and open the safety catch and the rear
gate.
17) Prepare the hoof trimming crush for the next animal as described in point 1 to 4.
3.4. COMMISSIONING AND OPERATING THE HEADGATE
The „headgate“ can be installed into existing passageways as well as with a rack (HGS) slightly relocated. The hoof trimming crush
„Snap Top Ten“ is also equipped with this component.
Standard Operation
1) Push the switching lever back, so that it won’t snap in the operating lever.
2) Open headgate with operating lever.
3) Let the animal enter the hoof trimming crush at the rear through the passageway. As soon as the head has passed the catching
bar, close the headgate.
Hint: If the animal enters the crush rapidly, reduce the opening of the catching bars until the animal stops and then slowly reopen it.
4) For special treatments at the head (treatment of eyes and ears, dehorning etc.) the head can be fastened additionally with the
special chain HC (accessory equipment).
CAUTION
5) Pull the operating lever upwards to release the animal and let it pass through towards the front.
Automatic mode
6) Move the switching lever to the front, until it snaps in the operating lever.
7) Open the headgate with the operating lever and insert the distance piece according to the required opening width (slightly wider
than head size).